Valve leakage detection device

By designing a conveniently disassembled valve leakage detection device, including support plates, support rods, nuts and removable storage plates, the problem of insufficient practicality of existing devices when detecting valves of different sizes is solved, and efficient and flexible Valve leakage detection.

CN222439056UActive Publication Date: 2025-02-07JINYUN JINHENG ELECTRONIC COMPONENTS CO LTD
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Patent Information

Application Number
CN202421896552.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-02-07
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing valve leakage detection devices lack a convenient disassembly mechanism, which causes users to spend more time and effort when detecting valves of different types and sizes, reducing the practicality of the device.

Method used

A valve leakage detection device including a support plate, a support rod, a nut and a removable storage plate is designed. Through the combination of threads and screws, the user can easily disassemble and replace the storage plate to accommodate valves of different sizes.

Benefits of technology

The device can quickly adapt to different types and sizes of valves, improves the flexibility and practicality of inspection, reduces the time and effort of users to adjust and adapt, and enhances the accuracy and reliability of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve leakage detection, and discloses a valve leakage detection device which comprises a supporting plate, supporting legs are fixed to the four corners of the bottom of the supporting plate, a pair of supporting rods further penetrate through the supporting plate, a first storage plate is fixed to the top ends of the supporting rods, and first nuts are installed at the bottom ends of the supporting rods through threads. The outer walls of the pair of supporting rods are further sleeved with reset springs. Through cooperative use of the supporting rod, the first nut, the second storage plate, the screw rod, the second nut, a connecting plate and an avoiding groove, a user can conveniently disassemble and replace the first storage plate and the second storage plate, so that the device can easily meet the detection requirements of valves of different types and sizes, the practicability and flexibility of the device are improved, and the practicability of the device is improved. The valve leakage detection device provided by the embodiment of the utility model not only has convenient, rapid and accurate detection capability, but also is stable and durable in structure, and is suitable for valve leakage detection in various working environments.
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Description

Technical Field

[0001] The present application relates to the technical field of valve leakage detection, and in particular to a valve leakage detection device. Background Art

[0002] A valve is a device used to control the direction, pressure, and flow of a fluid in a fluid system. It is a device that allows the medium (liquid, gas, powder) in pipes and equipment to flow or stop and control its flow. After the valve is produced, it needs to be tested for leaks.

[0003] In the prior art, a Chinese utility model patent with authorization announcement number CN218271243U discloses "a valve leakage detection device", including a detection table, a water tank is arranged on the detection table, a placement plate is slidably connected to the upper side of the water tank, a cylinder is fixedly connected to the top of the detection table, the output end of the cylinder passes through the detection table and is fixedly connected to a fixed plate, a plurality of groups of equidistant array hollow tubes are rotatably connected to the fixed plate, an air supply detection assembly is arranged on the top of the detection table, the air supply detection assembly is connected to the plurality of groups of hollow tubes, a sealing cap is fixedly connected to the bottom of the hollow tube, and the plurality of valves are respectively placed in the slots on the placement plate, and then the driving motor is started to drive the sealing caps at the bottom of the plurality of hollow tubes to rotate and threadedly connect with the valves for sealing, so that multiple valves can be detected at one time, thereby improving the detection efficiency, reducing the trouble of manual connection and sealing, and improving the convenience of detection.

[0004] Although the valve leakage detection device in the prior art has the function of performing multiple detections on valves at once, improving detection efficiency, reducing the trouble of manual connection and sealing, and improving the convenience of detection, there are many types of valves with different sizes. Since the device is not equipped with a convenient disassembly mechanism, users need to spend more time and energy to adjust and adapt to the detection requirements of different valves during use. This defect reduces the practicability of the device to a certain extent.

[0005] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0006] In order to solve the problem of valves of various types and sizes, since the device is not equipped with a convenient disassembly mechanism, users need to spend more time and energy to adjust and adapt to the detection requirements of different valves during use. This defect reduces the practicality of the device to a certain extent. The present application provides a valve leakage detection device.

[0007] The present application provides a valve leakage detection device that adopts the following technical solution:

[0008] A valve leakage detection device, comprising a support plate, support legs are fixed at the four corners of the bottom of the support plate, a pair of support rods are also passed through the support plate, a first placement plate is fixed to the top of the pair of support rods, a first nut is installed at the bottom through a thread, a reset spring is also sleeved on the outer wall of the pair of support rods, the reset spring is located between the first placement plate and the support plate, two rows of hexagonal grooves are also opened on the top of the first placement plate, two exhaust pipes are also fixed on the bottom of the first placement plate, the exhaust pipes are communicated with the hexagonal grooves, and a pair of water tanks are also installed on the top of the support plate below the two rows of exhaust pipes;

[0009] The four corners of the top of the support plate are fixed with supporting legs, and the support plate is fixed with a top plate through four supporting legs, and a cylinder is also fixed on the top plate, and the output end of the cylinder passes through the top plate and is installed with a detachable second storage plate, and two rows of air intake pipes are rotatably connected to the second storage plate, and an air pump and a pair of air tightness detectors are fixed on the top of the top plate, and the output end of the air pump is connected to the two air tightness detectors through a hose, and a row of air delivery pipes are fixed on the pair of air tightness detectors, and one end of the air delivery pipe is connected to the air intake pipe through a clamp;

[0010] A pair of screws are fixed on the top of the second storage plate, a connecting plate is fixed on the outer wall of the output end of the cylinder, a pair of avoidance grooves for the screws to pass through are opened on the connecting plate, second nuts are threadedly installed on the outer walls of the pair of screws, and a sleeve is also fixed on the top of the second storage plate.

[0011] Preferably, the water tank is made of transparent plastic material.

[0012] Preferably, a plurality of isolation plates are equidistantly placed on the pair of water tanks, and an elastic sheet is fixed to one side of the isolation plate.

[0013] Preferably, the air outlet pipe is a corrugated pipe.

[0014] Preferably, a support plate is fixed to the top surface of the first storage plate at a position close to the hexagonal groove, and an arc groove is formed on the top surface of the support plate.

[0015] Preferably, the screw rod, the second nut, and the connecting plate are made of metal.

[0016] Preferably, the height of the support rod is greater than the height of the water tank.

[0017] In summary, this application includes the following beneficial technical effects:

[0018] By using the support rod, the first nut, the second placement plate, the screw, the second nut, the connecting plate and the avoidance groove in coordination, it is convenient for users to disassemble and replace the first placement plate and the second placement plate, so that the device can easily adapt to the detection needs of valves of different types and sizes, thereby improving the practicality and flexibility of the device. The valve leakage detection device of the embodiment of the present application not only has convenient, fast and accurate detection capabilities, but also has a stable and durable structure, and is suitable for valve leakage detection in various working environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 is a schematic diagram of the cross-sectional structure of the support plate of an embodiment of the present application;

[0021] Figure 3 is a schematic diagram of the cross-sectional structure of the second storage plate in the embodiment of the present application;

[0022] Figure 4 This is an embodiment of the present application Figure 3 A is an enlarged structural diagram of FIG.

[0023] Explanation of the reference numerals in the accompanying drawings: 1. Support plate; 2. Support leg; 3. Support rod; 4. First nut; 5. First storage plate; 6. Return spring; 7. Hexagonal groove; 8. Exhaust pipe; 9. Water tank; 10. Isolation plate; 11. Elastic sheet; 12. Support leg; 13. Cylinder; 14. Second storage plate; 15. Screw; 16. Second nut; 17. Connecting plate; 18. Avoidance groove; 19. Sleeve; 20. Inlet pipe; 21. Support plate; 22. Arc groove; 23. Air pump; 24. Air tightness tester; 25. Air pipe; 26. Top plate. DETAILED DESCRIPTION

[0024] The following is combined with Figure 1 -Attached Figure 4 This application is described in further detail.

[0025] The present application embodiment discloses a valve leakage detection device. Figure 1-Figure 4 A valve leakage detection device comprises a support plate 1, support legs 2 are fixed at the four corners of the bottom of the support plate 1, a pair of support rods 3 are also passed through the support plate 1, a first placement plate 5 is fixed to the top of the pair of support rods 3, a first nut 4 is installed at the bottom through a thread, a reset spring 6 is also sleeved on the outer wall of the pair of support rods 3, and the reset spring 6 is located between the first placement plate 5 and the support plate 1, two rows of hexagonal grooves 7 are also opened on the top of the first placement plate 5, two exhaust pipes 8 are also fixed to the bottom of the first placement plate 5, and the exhaust pipes 8 are communicated with the hexagonal grooves 7, and a pair of water tanks 9 are also installed on the top of the support plate 1 below the two exhaust pipes 8;

[0026] The four corners of the top of the support plate 1 are fixed with legs 12, and the support plate 1 is fixed with a top plate 26 through the four legs 12. The top plate 26 is also fixed with a cylinder 13, and the output end of the cylinder 13 passes through the top plate 26 and is installed with a detachable second storage plate 14, and two rows of air intake pipes 20 are rotatably connected to the second storage plate 14. An air pump 23 and a pair of air tightness detectors 24 are fixed on the top of the top plate 26. The output end of the air pump 23 is connected to the two air tightness detectors 24 through a hose, and a row of air delivery pipes 25 are fixed on the pair of air tightness detectors 24, and one end of the air delivery pipe 25 is connected to the air intake pipe 20 through a clamp;

[0027] A pair of screw rods 15 are fixed on the top of the second placement plate 14, and a connecting plate 17 is fixed on the outer wall of the output end of the cylinder 13. A pair of avoidance grooves 18 for the screw rods 15 to pass through are opened on the connecting plate 17. The outer walls of the pair of screw rods 15 are both threadedly mounted with second nuts 16, and a sleeve 19 is also fixed on the top of the second placement plate 14. When in use, first, one end of the valve can be threadedly mounted on the air inlet pipe 20, and then the cylinder 13 is started to push the second placement plate 14 to move downward, and the other end of the valve can be placed on the hexagonal groove 7, and the diameter of the hexagonal groove 7 is slightly larger than the diameter of the valve, so that one end of the valve is conveniently embedded in the hexagonal groove 7. In addition, through the precise control of the cylinder 13, the second placement plate 14 can be stably and accurately moved to the predetermined position, thereby ensuring that the valve is in contact with the air inlet pipe 20 and the air outlet pipe. The connection between the two is tight and reliable. During use, by starting the cylinder 13, the second storage plate 14 is used to push the valve and the first storage plate 5 to move downward at the same time, so that one end of the air outlet pipe 8 can be located inside the water tank 9, and then the air pump 23 is started. The air pump 23 conveys the gas to the two air tightness detectors 24 through the hose, and then conveys it to the air inlet pipe 20 through the air delivery pipe 25, and finally enters the air outlet pipe 8 through the valve. When the gas passes through the valve and is discharged from the air outlet pipe 8, there is a leakage. If there is a leakage, the gas will escape from the connection between the valve and the air outlet pipe 8 and enter the water tank 9. By observing whether bubbles appear in the water tank 9, it can be judged whether the valve is leaking. This design not only facilitates users to detect the leakage of the valve, but also improves the accuracy and reliability of the detection.

[0028] When it is necessary to test valves of different sizes, the user only needs to rotate the second nut 16 counterclockwise to disengage it from the screw 15, and then pull the screw 15 out of the connecting plate 17, so that the second placement plate 14 can be easily disassembled. The replaced second placement plate 14 is provided with an air inlet pipe 20 of corresponding size. At the same time, the first nut 4 is rotated counterclockwise to disengage it from a pair of support rods 3, and then the support rods 3 are pulled out from the support plate 1, so that the first placement plate 5 can be replaced to meet the testing needs of valves of different sizes. The replaced first placement plate 5 is provided with a hexagonal groove 7 and an air outlet pipe 8 of corresponding size, ensuring that the valve can be stably placed on the first placement plate 5 and tightly connected with the air outlet pipe 8. The design of this convenient disassembly mechanism greatly improves the practicality and flexibility of the device.

[0029] Reference Figure 2 The water tank 9 is made of transparent plastic material; the transparent plastic material makes the water tank 9 have good visibility, and the user can visually observe whether bubbles appear inside the water tank 9, thereby accurately judging whether there is a leak in the valve.

[0030] Reference Figure 2 A plurality of isolation plates 10 are evenly spaced on a pair of water tanks 9, and an elastic sheet 11 is fixed on one side of the isolation plate 10; the equidistant arrangement of the isolation plates 10 can effectively divide the water tank 9 into a plurality of independent areas, so that each area can independently observe and judge whether there is a valve leak, and the elastic sheet 11 can be clamped on the outer wall of the water tank 9, which can effectively prevent the isolation plate 10 from being displaced or falling off due to external force during the detection process.

[0031] Reference Figure 1 , the air outlet pipe 8 is a bellows; the design of the bellows makes the air outlet pipe 8 have a certain elasticity and flexibility, and can maintain stable performance in harsh working environments.

[0032] Reference Figure 2 and Figure 4 A support plate 21 is fixed to the top surface of the first storage plate 5 near the hexagonal groove 7, and an arc groove 22 is opened on the top surface of the support plate 21; the arc groove 22 can be used to support one side of the valve to prevent it from shaking.

[0033] Reference Figure 4 The screw rod 15, the second nut 16, and the connecting plate 17 are made of metal; they are not easy to break or bend, and the service life is extended.

[0034] Reference Figure 2 , the height of the support rod 3 is greater than the height of the water tank 9, which facilitates the downward movement of the first storage plate 5.

[0035] The implementation principle of a valve leakage detection device according to an embodiment of the present application is as follows: when in use, first, one end of the valve can be installed on the air inlet pipe 20 through a thread, and then the cylinder 13 is started to push the second placement plate 14 to move downward, and the other end of the valve can be placed on the hexagonal groove 7, and the diameter of the hexagonal groove 7 is slightly larger than the diameter of the valve, so that one end of the valve can be easily embedded in the hexagonal groove 7. In addition, through the precise control of the cylinder 13, the second placement plate 14 can be stably and accurately moved to a predetermined position, thereby ensuring that the connection between the valve and the air inlet pipe 20 and the air outlet pipe 8 is tight and reliable;

[0036] During use, by starting the cylinder 13, the second placement plate 14 is used to push the valve and the first placement plate 5 to move downward at the same time, so that one end of the air outlet pipe 8 can be located inside the water tank 9, and then the air pump 23 is started. The air pump 23 conveys the gas to the two air tightness detectors 24 through the hose, and then conveys the gas to the air inlet pipe 20 through the air delivery pipe 25, and finally enters the air outlet pipe 8 through the valve. When the gas passes through the valve and is discharged from the air outlet pipe 8, there is a leakage. If there is a leakage, the gas will escape from the connection between the valve and the air outlet pipe 8 and enter the water tank 9. By observing whether bubbles appear in the water tank 9, it can be judged whether the valve is leaking. This design not only facilitates the user to detect the leakage of the valve, but also improves the accuracy and reliability of the detection.

[0037] When it is necessary to test valves of different sizes, the user only needs to rotate the second nut 16 counterclockwise to disengage it from the screw 15, and then pull the screw 15 out of the connecting plate 17, so that the second placement plate 14 can be easily disassembled. The replaced second placement plate 14 is provided with an air inlet pipe 20 of corresponding size. At the same time, the first nut 4 is rotated counterclockwise to disengage it from a pair of support rods 3, and then the support rods 3 are pulled out from the support plate 1, so that the first placement plate 5 can be replaced to meet the testing needs of valves of different sizes. The replaced first placement plate 5 is provided with a hexagonal groove 7 and an air outlet pipe 8 of corresponding size, ensuring that the valve can be stably placed on the first placement plate 5 and tightly connected with the air outlet pipe 8. The design of this convenient disassembly mechanism greatly improves the practicality and flexibility of the device.

[0038] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0039] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0040] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A valve leakage detection device, comprising a support plate (1), characterized in that: Support legs (2) are fixed at the four corners of the bottom of the support plate (1), and a pair of support rods (3) are also passed through the support plate (1). A first storage plate (5) is fixed to the top of the pair of support rods (3), and a first nut (4) is installed at the bottom through a thread. A return spring (6) is also sleeved on the outer wall of the pair of support rods (3), and the return spring (6) is located between the first storage plate (5) and the support plate (1). Two rows of hexagonal grooves (7) are also opened on the top of the first storage plate (5). Two exhaust pipes (8) are also fixed on the bottom of the first storage plate (5), and the exhaust pipes (8) are communicated with the hexagonal grooves (7). A pair of water tanks (9) are also installed on the top of the support plate (1) below the two rows of exhaust pipes (8); The four corners of the top of the support plate (1) are all fixed with supporting legs (12), and the support plate (1) is fixed with a top plate (26) through the four supporting legs (12). A cylinder (13) is also fixed on the top plate (26), and the output end of the cylinder (13) passes through the top plate (26) and is installed with a detachable second storage plate (14), and two rows of air intake pipes (20) are rotatably connected to the second storage plate (14). An air pump (23) and a pair of air tightness detectors (24) are fixed on the top of the top plate (26), and the output end of the air pump (23) is connected to the two air tightness detectors (24) through a hose, and a row of air supply pipes (25) are fixed on the pair of air tightness detectors (24), and one end of the air supply pipe (25) is connected to the air intake pipe (20) through a clamp; A pair of screw rods (15) are fixed on the top of the second storage plate (14); a connecting plate (17) is fixed on the outer wall of the output end of the cylinder (13); a pair of avoidance grooves (18) are provided on the connecting plate (17) for the screw rods (15) to pass through; second nuts (16) are threadedly mounted on the outer walls of the pair of screw rods (15); and a sleeve (19) is also fixed on the top of the second storage plate (14).

2. A valve leakage detection device according to claim 1, characterized in that: The water tank (9) is made of transparent plastic material.

3. A valve leakage detection device according to claim 1, characterized in that: A plurality of isolation plates (10) are evenly spaced and placed on the pair of water tanks (9), and an elastic sheet (11) is fixed on one side of the isolation plate (10).

4. A valve leakage detection device according to claim 1, characterized in that: The air outlet pipe (8) is a corrugated pipe.

5. A valve leakage detection device according to claim 1, characterized in that: A support plate (21) is fixed to the top surface of the first storage plate (5) at a position close to the hexagonal groove (7), and an arc groove (22) is formed on the top surface of the support plate (21).

6. A valve leakage detection device according to claim 1, characterized in that: The screw rod (15), the second nut (16), and the connecting plate (17) are made of metal.

7. A valve leakage detection device according to claim 1, characterized in that: The height of the support rod (3) is greater than the height of the water tank (9).

Citation Information

Patent Citations

  • Valve leakage detection device

    CN218271243U