Automatic winding device for producing motor

By designing an automatic winding device including a conveyor, a rotor drive assembly, a positioning bracket and a V-shaped positioning frame, the problem that the rotor core assembly cannot be automated in the prior art is solved, and the automatic positioning and assembly of the core is realized. Improves the automation performance and winding efficiency of the equipment.

CN222441511UActive Publication Date: 2025-02-07DALIAN FUFEI PUMP IND CO LTD

Patent Information

Application Number
CN202420620681.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-02-07
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The existing motor automatic winding device cannot be automatically installed and positioned when assembling the rotor core, which affects the automation performance of the equipment.

Method used

An automatic winding device including a conveyor, a rotor drive assembly, a positioning bracket and a V-shaped positioning frame is designed. The rotor core is transported to the positioning bracket through the conveyor, and the V-shaped positioning frame and the loading electric push rod are used to realize the Positioning and assembly of the iron core.

Benefits of technology

The automatic positioning and assembly of the rotor core is realized, and the automation performance and winding efficiency of the equipment are improved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222441511U_ABST
    Figure CN222441511U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of motor production, and discloses an automatic winding device for producing a motor, which comprises a conveyor, a rotor driving assembly is mounted on the upper side of the front end of the conveyor, a wire guide assembly is mounted on the rotor driving assembly, and a motor is mounted on the wire guide assembly. Positioning supports are fixedly installed on the two sides of the front end of the conveyor and located on the lower side of the rotor driving assembly, V-shaped positioning frames are fixedly installed at the ends, away from the conveyor, of the positioning supports, and the conveyor can convey the rotor iron core to the two positioning supports so that the two ends of the rotor iron core can roll into the V-shaped positioning frames. The rotor iron core can be positioned to assist in assembling work, and the feeding support is driven by the feeding electric push rod to drive the rotor iron core to move into the rotor driving assembly to be assembled.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor production, in particular to an automatic winding device for producing motors. Background Art

[0002] With the continuous development of my country's manufacturing industry, the number of small mechanical equipment is increasing, and motors are widely used as power sources. In actual use, motor coils are burned out due to improper operation, overload and other reasons, and a large number of coils need to be replaced. In the past, manual operation was used, which was inefficient, time-consuming, boring and repetitive, and the product quality was affected by the workers' proficiency in operation, so it is imperative to design automatic winding equipment.

[0003] In the prior art, there is an automatic winding structure for a synchronous motor coil with an authorization publication number of CN214256076U, comprising a workbench, a motor seat is fixedly installed on the left side of the upper surface of the workbench, a motor is fixedly installed on the upper surface of the motor seat, a rotating shaft is connected to the output end of the motor, a second turntable is fixedly installed on the upper surface of the rotating shaft, a fixed disk is fixedly installed on the upper surface of the rotating shaft, and a coil sleeve is installed on the upper surface of the rotating shaft. The utility model can drive the rotating shaft to rotate through the motor, fix the coil sleeve on the rotating shaft through the fixed disk, and drive the coil sleeve to rotate and wind by rotating the rotating shaft, which greatly improves the winding efficiency, and can make the two clamps clamp the coil sleeve by rotating the two clamps, and can tightly clamp the coil sleeve by screwing the bolts on the fixed plate, thereby preventing the coil sleeve from moving during the winding process.

[0004] In the above technical solution, the rotor core needs to be assembled to the equipment before and after winding, and the assembly process cannot be automatically installed and positioned, which affects the automation performance of the equipment. For this reason, we propose an automatic winding device for producing motors. Utility Model Content

[0005] The utility model provides an automatic winding device for producing motors, which solves the technical problem that the rotor core needs to be assembled on the equipment before and after winding, and the automatic installation and positioning cannot be performed during the assembly process, thus affecting the automation performance of the equipment.

[0006] In order to solve the above technical problems, the utility model provides an automatic winding device for producing motors, comprising a conveyor, a rotor drive assembly is installed on the upper side of the front end of the conveyor, a wire assembly is installed on the rotor drive assembly, positioning brackets are fixedly installed on both sides of the front end of the conveyor, the positioning brackets are located on the lower side of the rotor drive assembly, and a V-shaped positioning bracket is fixedly installed on one end of the positioning bracket away from the conveyor;

[0007] A feeding bracket is arranged inside the two V-shaped positioning frames, a feeding electric push rod is arranged on the lower side of the feeding bracket, and an output end of the feeding electric push rod is fixedly connected to the feeding bracket.

[0008] As a further technical solution of the utility model, the positioning bracket is tilted and gradually tilted from one end close to the conveyor to the other end.

[0009] As a further technical solution of the utility model, a rotor core is arranged between the two V-shaped positioning frames, and both ends of the rotor core are arranged in the two V-shaped positioning frames.

[0010] As a further technical solution of the utility model, the rotor drive assembly includes two side brackets, the two side brackets are respectively installed on both sides of the front end of the conveyor, and a swivel seat is rotatably installed on the two side brackets, and the two swivel seats are coaxially arranged.

[0011] As a further technical solution of the utility model, a driving motor is installed on the side bracket, and the output end of the driving motor is fixedly connected to the rotating seat.

[0012] As a further technical solution of the utility model, a fixing part is fixedly installed on one end of the rotating seat that is close to each other, an opening connected to the interior is opened on the outer wall of the fixing part, a fixed electric push rod is fixedly installed on the outer wall of the fixing part, and the output end of the fixed electric push rod can move through the interior of the opening and is fixedly installed with a clamp.

[0013] As a further technical solution of the utility model, the wire assembly includes an electric push rod laterally installed on the side bracket, a lifting electric push rod is fixedly installed on the output end of the electric push rod, and a guide frame is fixedly installed on the output end of the lifting electric push rod.

[0014] As a further technical solution of the utility model, the output end of the electric push rod is arranged toward the installation direction of the rotor core, and the output end of the lifting electric push rod is arranged downward.

[0015] Compared with the related art, the automatic winding device for producing motors provided by the utility model has the following beneficial effects:

[0016] 1. An automatic winding device for producing motors. When in use, a conveyor can convey the rotor core to two positioning brackets, so that the two ends of the rotor core roll into the inside of the V-shaped positioning bracket, and can position the rotor core to assist in assembly. The loading electric push rod drives the loading bracket to drive the rotor core to move into the rotor drive assembly for assembly.

[0017] 2. An automatic winding device for producing motors, which drives the loading bracket to drive the rotor core to move through the loading electric push rod, so that the two ends of the rotor core move to the inside of the opening, and drives the clamp to connect to the outer wall of the rotor core for fixing through the output end of the fixed electric push rod, thereby fixing the rotor core to complete the installation work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of an automatic winding device for producing motors;

[0019] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0020] Figure 3 It is a schematic structural diagram of an overall side view of an automatic winding device for producing motors;

[0021] Figure 4 for Figure 3 The enlarged structural diagram at B in the middle;

[0022] Figure 5 for Figure 3 Schematic diagram of the enlarged structure at point C in the middle.

[0023] Numbers in the figure: 1. Conveyor; 2. Rotor drive assembly; 21. Side bracket; 22. Turntable; 23. Fixing piece; 24. Opening; 25. Fixed electric push rod; 26. Driving motor; 3. Wire assembly; 31. Electric push rod; 32. Lifting electric push rod; 33. Guide frame; 4. Positioning bracket; 5. V-shaped positioning frame; 6. Rotor core; 7. Loading bracket; 8. Loading electric push rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1, by Figure 1-5The utility model provides an automatic winding device for producing motors, comprising a conveyor 1, a rotor drive assembly 2 is installed on the upper side of the front end of the conveyor 1, a wire assembly 3 is installed on the rotor drive assembly 2, positioning brackets 4 are fixedly installed on both sides of the front end of the conveyor 1, the positioning brackets 4 are located on the lower side of the rotor drive assembly 2, and a V-shaped positioning frame 5 is fixedly installed on the end of the positioning bracket 4 away from the conveyor 1; when in use, the conveyor 1 can convey the rotor core 6 to the two positioning brackets 4, so that the two ends of the rotor core 6 roll to the inside of the V-shaped positioning frame 5, and the rotor core 6 can be positioned to assist in assembly work, and the loading electric push rod 8 drives the loading bracket 7 to drive the rotor core 6 to move to the inside of the rotor drive assembly 2 for assembly work.

[0026] A feeding bracket 7 is arranged inside the two V-shaped positioning frames 5 , and a feeding electric push rod 8 is arranged at the lower side of the feeding bracket 7 . The output end of the feeding electric push rod 8 is fixedly connected to the feeding bracket 7 .

[0027] In this embodiment, the positioning bracket 4 is tilted and gradually tilted from one end close to the conveyor 1 to the other end, so as to guide the rotor core 6 into the V-shaped positioning bracket 5 .

[0028] In this embodiment, a rotor core 6 is arranged between the two V-shaped positioning frames 5, and both ends of the rotor core 6 are arranged in the two V-shaped positioning frames 5. The rotor drive assembly 2 includes two side brackets 21, and the two side brackets 21 are respectively installed on both sides of the front end of the conveyor 1. A swivel seat 22 is rotatably installed on the two side brackets 21, and the two swivel seats 22 are coaxially arranged. A drive motor 26 is installed on the side bracket 21, and the output end of the drive motor 26 is fixedly connected to the swivel seat 22. When in use, the drive motor 26 can drive the swivel seat 22 to drive the fixed rotor core 6 to rotate and adjust the winding position.

[0029] In this embodiment, a fixing part 23 is fixedly installed at one end of the rotating seat 22 that is close to each other. An opening 24 that is connected to the interior is opened on the outer wall of the fixing part 23. A fixed electric push rod 25 is fixedly installed on the outer wall of the fixing part 23. The output end of the fixed electric push rod 25 can move through the inside of the opening 24 and is fixedly installed with a clamp. The opening 24 is arranged directly above the V-shaped positioning frame 5. The loading electric push rod 8 drives the loading bracket 7 to drive the rotor core 6 to move, so that the two ends of the rotor core 6 move to the inside of the opening 24, and the output end of the fixed electric push rod 25 drives the clamp to be connected to the outer wall of the rotor core 6 for fixing, thereby fixing the rotor core 6 to complete the installation work.

[0030] In this embodiment, the conductor assembly 3 includes an electric push rod 31 installed laterally on the side bracket 21, and a lifting electric push rod 32 is fixedly installed on the output end of the electric push rod 31, and a guide frame 33 is fixedly installed on the output end of the lifting electric push rod 32. The output end of the electric push rod 31 is arranged toward the installation direction of the rotor core, and the output end of the lifting electric push rod 32 is arranged downward. When in use, a copper wire is passed through the inner hole of the guide frame 33. The lifting electric push rod 32 drives the guide frame 33 and the copper wire to move up and down to adjust the winding depth. The electric push rod 31 can drive the guide frame 33 and the copper wire to move through the winding position.

[0031] The working principle of this utility model:

[0032] When in use, the conveyor 1 can convey the rotor core 6 to the two positioning brackets 4, so that the two ends of the rotor core 6 roll into the V-shaped positioning frame 5, and can position the rotor core 6 to assist in assembly work. The loading electric push rod 8 drives the loading bracket 7 to drive the rotor core 6 to move to the inside of the rotor drive assembly 2 for assembly work.

[0033] The loading electric push rod 8 drives the loading bracket 7 to drive the rotor core 6 to move, so that the two ends of the rotor core 6 move into the opening 24, and the output end of the fixed electric push rod 25 drives the clamp to connect to the outer wall of the rotor core 6 for fixing, thereby fixing the rotor core 6 to complete the installation work.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic winding device for producing electric motors, comprising a conveyor (1), characterized in that: A rotor drive assembly (2) is installed on the upper side of the front end of the conveyor (1), a conductor assembly (3) is installed on the rotor drive assembly (2), positioning brackets (4) are fixedly installed on both sides of the front end of the conveyor (1), the positioning brackets (4) are located on the lower side of the rotor drive assembly (2), and a V-shaped positioning bracket (5) is fixedly installed on one end of the positioning bracket (4) away from the conveyor (1); A feeding bracket (7) is arranged inside the two V-shaped positioning frames (5), a feeding electric push rod (8) is arranged on the lower side of the feeding bracket (7), and an output end of the feeding electric push rod (8) is fixedly connected to the feeding bracket (7).

2. The automatic winding device for producing motors according to claim 1, characterized in that: The positioning bracket (4) is arranged to be inclined so as to gradually incline from one end close to the conveyor (1) to the other end.

3. The automatic winding device for producing motors according to claim 2, characterized in that: A rotor core (6) is arranged between the two V-shaped positioning frames (5), and two ends of the rotor core (6) are arranged inside the two V-shaped positioning frames (5).

4. The automatic winding device for producing motors according to claim 3, characterized in that: The rotor drive assembly (2) comprises two side brackets (21), the two side brackets (21) are respectively mounted on both sides of the front end of the conveyor (1), and a rotating seat (22) is rotatably mounted on the two side brackets (21), and the two rotating seats (22) are coaxially arranged.

5. The automatic winding device for producing motors according to claim 4, characterized in that: A driving motor (26) is mounted on the side bracket (21), and an output end of the driving motor (26) is fixedly connected to the rotating seat (22).

6. The automatic winding device for producing motors according to claim 5, characterized in that: A fixing part (23) is fixedly installed at one end of the rotating seat (22) close to each other, an opening (24) communicating with the interior is opened on the outer wall of the fixing part (23), a fixed electric push rod (25) is fixedly installed on the outer wall of the fixing part (23), and the output end of the fixed electric push rod (25) moves through the interior of the opening (24) and is fixedly installed with a clamp.

7. The automatic winding device for producing motors according to claim 1, characterized in that: The wire assembly (3) comprises an electric push rod (31) installed transversely on a side bracket (21), a lifting electric push rod (32) being fixedly installed at the output end of the electric push rod (31), and a guide frame (33) being fixedly installed at the output end of the lifting electric push rod (32).

8. The automatic winding device for producing motors according to claim 7, characterized in that: The output end of the electric push rod (31) is arranged toward the installation direction of the rotor core, and the output end of the lifting electric push rod (32) is arranged downward.

Citation Information

Patent Citations

  • Automatic winding structure of synchronous motor coil

    CN214256076U

Cited By

  • Iron core winding device for motor and use method of iron core winding device

    CN122533352A