Direct vibration type vibration separation device
By designing a direct-seismic vibration separation device in the shot blasting machine, combining the separation mechanism with the vibration mechanism, the timely separation and re-input of steel balls is achieved, and the problem of steel balls cannot be separated in time in the existing technology is solved, and the problem of steel balls cannot be separated in time is improved. Cleaning efficiency and accuracy of shot blasting machine.
Patent Information
- Application Number
- CN202421175210.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-27
AI Technical Summary
When the shot blasting machine cleans the castings, the debris impurities and small particles on the steel balls, the castings cannot be separated in time, resulting in the steel balls being unable to be put back into use immediately. Especially when cleaning large castings, a large number of steel balls are required and it is inconvenient to clean them.
Design a direct-seismic vibration separation device, install the separation mechanism in the vibration mechanism, and drive the separation mechanism to vibrate through the vibration mechanism, so that the steel balls can be separated from the mixture in time, and are classified through multiple separation screens and cut-off channels. Cut off to improve separation efficiency and accuracy.
The timely separation and re-input of steel balls is achieved, the waste of steel balls is reduced, and the cleaning efficiency and accuracy of shot blasting machine is improved. Especially when cleaning large castings, the demand for steel balls is significantly reduced and the operation convenience is improved. .
Smart Images
Figure CN222447237U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of vibration separation, and in particular to a direct vibration separation device. Background Art
[0002] When polishing and cleaning castings, shot blasting machines are generally used to clean castings. When steel shots collide with castings, steel shots, debris impurities on castings, and some small particles will be mixed together and discharged. Since the above mixture cannot be separated in time, the steel shots cannot be put back into use immediately. If cleaning large castings, a large amount of steel shots are required to completely clean large castings, which is very inconvenient.
[0003] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0004] In view of at least one of the above technical problems, the present application provides a direct vibration separation device, which solves the problem that steel shots, debris impurities on castings and some small particles cannot be separated in time, so that the steel shots cannot be put back into use immediately.
[0005] The embodiment of the present application provides a direct vibration separation device, comprising:
[0006] The bottom frame comprises a bottom frame and four supporting legs, wherein the four supporting legs are respectively arranged on the bottom frame;
[0007] The vibration mechanism includes a vibration shell, a buffer spring, a vibration connecting plate, a vibration mounting plate and a vibration motor. The buffer springs are four. The vibration shell is connected to the supporting feet through the buffer springs. A feeding port and a plurality of discharging ports are provided on the vibration shell. The discharging ports are connected to a feeding channel. The vibration connecting plates are two and are arranged in parallel on the vibration shell. The vibration mounting plate is connected to the vibration connecting plate. The vibration motor is arranged on the vibration mounting plate.
[0008] The separation mechanism includes a first separation screen, a second separation screen, a third separation screen, and a fourth separation screen which are arranged in parallel in a vibration shell. The first separation screen is arranged close to the feed inlet. One end of the first separation screen, the second separation screen, the third separation screen, and the fourth separation screen are all connected to a lower material channel.
[0009] Compared with the prior art, the present device sets the separation mechanism in the vibration mechanism, and the vibration of the vibration mechanism drives the separation mechanism to vibrate, so that the steel shot in the separation mechanism can be separated from the mixture in time, so that it can be put back into the shot blasting machine for use. At the same time, the multiple separation screens in the separation mechanism cooperate with the discharge channel to grade the mixture and improve the separation efficiency and accuracy.
[0010] In some possible implementations, a plurality of first mounting seats are provided on the vibration shell, the first mounting seat is provided with a first protrusion toward the supporting foot, the supporting foot is provided with a second protrusion toward the first protrusion, and both ends of the buffer spring are respectively mounted on the first protrusion and the second protrusion.
[0011] In some possible implementations, a vertical projection of the first protrusion in the height direction of the supporting foot is located on the second protrusion.
[0012] In some possible implementations, the vibration mounting plate is arranged obliquely relative to the vibration shell, and the vibration mounting plate is close to the feed port of the vibration shell.
[0013] In some possible implementations, a dust suction tube is provided on the vibration shell, and the dust suction tube is configured to absorb dust inside the vibration shell.
[0014] In some possible implementations, the length of the first separation screen is greater than that of the second separation screen, the length of the second separation screen is greater than that of the third separation screen, and the length of the third separation screen is greater than that of the fourth separation screen.
[0015] In some possible implementations, a stabilizing block is connected between the bottom frame and the supporting legs.
[0016] The present invention will be further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of the direct vibration separation device shown in an embodiment of the present application;
[0019] Figure 2 for Figure 1 A schematic diagram of the structure of the middle separation mechanism in the vibration shell; DETAILED DESCRIPTION
[0020] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0021] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0022] In the description of the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0023] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.
[0024] In the description of the present application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0025] In the embodiments of the present application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0026] When polishing and cleaning castings, shot blasting machines are generally used to clean castings. When steel shots collide with castings, steel shots, debris impurities on the castings, and some small particles will be mixed together and discharged. Since the above mixture cannot be separated in time, the steel shots cannot be put back into use immediately. If large castings are to be cleaned, a large amount of steel shots need to be prepared to completely clean the large castings, which is very inconvenient. This device arranges the separation mechanism in the vibration mechanism, and the vibration of the vibration mechanism drives the separation mechanism to vibrate, so that the steel shots in the separation mechanism can be separated from the mixture in time, so that they can be put back into the shot blasting machine. At the same time, the multiple separation screens in the separation mechanism cooperate with the discharge channel to grade the mixture and improve the efficiency and accuracy of the separation.
[0027] Figure 1 It is a schematic structural diagram of the direct vibration separation device shown in an embodiment of the present application.
[0028] like Figure 1 As shown, an embodiment provides a direct vibration separation device, comprising: a base frame 100, a vibration mechanism 200 and a separation mechanism 300. The vibration mechanism 200 is connected to the base frame 100, and the separation mechanism 300 is arranged on the vibration mechanism 200.
[0029] like Figure 1 As shown, the base frame 100 includes a base frame 110 and four supporting legs 120 , and the four supporting legs 120 are respectively disposed on the base frame 110 .
[0030] like Figure 1 As shown, illustratively, each corner of the bottom frame 110 is provided with a support foot 120. The bottom frame 110 cooperates with the support foot 120 to effectively support the vibration mechanism 200 and provide a stable foundation, thereby ensuring the stability and safety of the device during operation.
[0031] like Figure 1 As shown, the support foot 120 is exemplarily a square columnar structure. A second protrusion 121 is provided on the support foot 120 for connecting with the buffer spring 220 in the vibration mechanism 200. The second protrusion 121 is cylindrical.
[0032] like Figure 1 As shown, exemplarily, a stabilizing block 130 is connected between the bottom frame 110 and the supporting leg 120. The stabilizing block 130 is a triangular structure, so that the stability between the bottom frame 110 and the supporting leg 120 can be improved.
[0033] like Figure 1As shown, the vibration mechanism 200 includes a vibration shell 210, a buffer spring 220, a vibration connecting plate 230, a vibration mounting plate 240 and a vibration motor 250. There are four buffer springs 220. The vibration shell 210 is connected to the supporting foot 120 through the buffer spring 220. A feed port 211 and multiple discharge ports are provided on the vibration shell 210. The discharge port is connected to a discharge channel 350. There are two vibration connecting plates 230 and they are arranged in parallel on the vibration shell 210. The vibration mounting plate 240 is connected to the vibration connecting plate 230. The vibration motor 250 is arranged on the vibration mounting plate 240.
[0034] like Figure 1 As shown, exemplarily, the vibration shell 210 is a square structure with a hollow interior, so as to provide a receiving space for the separation mechanism 300 .
[0035] Exemplarily, a plurality of first mounting seats 213 are provided on the vibration shell 210. The number of the first mounting seats 213 is four, which is the same as the number of the supporting feet 120. Such a configuration facilitates the installation of the buffer spring 220 between the vibration shell 210 and the supporting feet 120.
[0036] Exemplarily, the first mounting seat 213 is provided with a first protrusion 214 on the surface facing the supporting foot 120. The first protrusion 214 is cylindrical. The first protrusion 214 is used to connect with the buffer spring 220. The vertical projection of the first protrusion 214 in the height direction of the supporting foot 120 is located on the second protrusion 121, so that in the vertical direction, the first protrusion 214 and the second protrusion 121 are arranged correspondingly.
[0037] Exemplarily, a dust suction pipe 215 is provided on the vibration shell 210, and the dust suction pipe 215 is configured to suck dust inside the vibration shell 210. The dust suction pipe 215 is connected to a dust suction device (not shown).
[0038] like Figure 1 As shown, illustratively, two ends of the buffer spring 220 are respectively sleeved on the first convex portion 214 and the second convex portion 121 .
[0039] like Figure 1 As shown, exemplarily, two vibration connecting plates 230 are arranged on the vibration shell 210 in parallel along the width direction of the vibration shell 210. It can be understood that the length direction of the vibration connecting plates 230 is parallel to the length direction of the vibration shell 210.
[0040] Exemplarily, the vibration connecting plate 230 has a concave structure, which is close to the feeding port 211 of the vibration shell 210. In this way, the concave structure is installed in cooperation with the vibration mounting plate 240, so that when the vibration motor 250 is installed on the vibration mounting plate 240, the vibration motor 250 is biased toward the feeding port 211 of the vibration shell 210. When in use, the vibration generated by the vibration motor 250 is transmitted to the vibration shell 210, and the vibration amplitude on the feeding port 211 side of the vibration shell 210 is greater than the vibration amplitude on the discharge port side of the vibration shell 210, so that the vibration shell 210 tilts downward from left to right, so that the mixture entering the vibration shell 210 moves from left to right and is separated. The vibration motor 250 is arranged on the vibration shell 210 through the vibration connecting plate 230 and the vibration mounting plate 240, so that the vibration can be evenly transmitted to various parts of the vibration shell 210, thereby ensuring the consistency and stability of the separation effect.
[0041] like Figure 1 As shown, exemplarily, the vibration mounting plate 240 is tilted relative to the vibration shell 210 , and the vibration mounting plate 240 is close to the feed port 211 of the vibration shell 210 .
[0042] Figure 2 for Figure 1 Schematic diagram of the structure of the middle separation mechanism 300 in the vibration shell 210.
[0043] like Figure 1 and Figure 2 As shown, the separation mechanism 300 includes a first separation screen 310, a second separation screen 320, a third separation screen 330, and a fourth separation screen 340 which are arranged in parallel in the vibration shell 210. The first separation screen 310 is arranged close to the feed port 211, and one end of the first separation screen 310, the second separation screen 320, the third separation screen 330 and the fourth separation screen 340 are all connected to a lower material channel 350.
[0044] Exemplarily, the length of the first separation screen 310 is greater than the length of the second separation screen 320 , the length of the second separation screen 320 is greater than the length of the third separation screen 330 , and the length of the third separation screen 330 is greater than the length of the fourth separation screen 340 .
[0045] Exemplarily, the mesh apertures of the first separation sieve 310 , the second separation sieve 320 , the third separation sieve 330 , and the fourth separation sieve 340 are all different.
[0046] The above are only preferred embodiments of the present application, and do not constitute any formal limitation on the present application. Any technician familiar with the art can use the above disclosed methods and technical contents to make many possible changes and modifications to the technical solution of the present application without departing from the scope of the technical solution of the present application, or modify it into an equivalent embodiment of equivalent changes. Therefore, all equivalent changes made according to the shape, structure and principle of the present application without departing from the content of the technical solution of the present application should be included in the protection scope of the present application.
Claims
1. A direct vibration separation device, characterized in that: include: The bottom frame comprises a bottom frame and four supporting legs, wherein the four supporting legs are respectively arranged on the bottom frame; The vibration mechanism comprises a vibration shell, a buffer spring, a vibration connecting plate, a vibration mounting plate and a vibration motor, wherein the buffer springs are four, the vibration shell is connected to the supporting foot through the buffer springs, the vibration shell is provided with a feed port and a plurality of discharge ports, the discharge port is connected with a feed channel, the vibration connecting plates are two and are arranged in parallel on the vibration shell, the vibration mounting plate is connected to the vibration connecting plate, and the vibration motor is arranged on the vibration mounting plate; The separation mechanism includes a first separation screen, a second separation screen, a third separation screen and a fourth separation screen which are arranged in parallel in the vibration shell, the first separation screen is arranged close to the feed port, and one end of the first separation screen, the second separation screen, the third separation screen and the fourth separation screen are all connected to the discharge channel.
2. The direct vibration separation device according to claim 1, characterized in that: The vibration shell is provided with a plurality of first mounting seats, the first mounting seats are provided with a first convex portion toward the supporting foot, the supporting foot is provided with a second convex portion toward the first convex portion, and the two ends of the buffer spring are respectively sleeved on the first convex portion and the second convex portion.
3. The direct vibration separation device according to claim 2, characterized in that: A vertical projection of the first protrusion in the height direction of the supporting foot is located on the second protrusion.
4. The direct vibration separation device according to claim 1, characterized in that: The vibration mounting plate is arranged obliquely relative to the vibration shell, and the vibration mounting plate is close to the feed port of the vibration shell.
5. The direct vibration separation device according to claim 1, characterized in that: The vibration shell is provided with a dust suction pipe, and the dust suction pipe is configured to absorb dust inside the vibration shell.
6. The direct vibration separation device according to claim 1, characterized in that: The length of the first separation screen is greater than that of the second separation screen, the length of the second separation screen is greater than that of the third separation screen, and the length of the third separation screen is greater than that of the fourth separation screen.
7. The direct vibration separation device according to claim 1, characterized in that: A stabilizing block is connected between the bottom frame and the supporting legs.