Equipment for detecting and sorting finished products

By designing equipment for finished product inspection and sorting, and using industrial cameras and PLC controllers to achieve automatic detection and sorting, the problem of long and poor quality of manual inspection and sorting time in assembly production is solved, and efficiency and product quality are improved .

CN222447328UActive Publication Date: 2025-02-11SUZHOU LEADER PRECISION TECH CO LTD
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Patent Information

Application Number
CN202420048374.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-09
Publication Date
2025-02-11
Estimated Expiration
2034-01-09

AI Technical Summary

Technical Problem

In the assembly and production of O-rings, insulating caps and pinholes, it is difficult to ensure that the assembly is fully qualified, resulting in the need of manual inspection and sorting, which takes up a long labor time and the inspection quality decreases accordingly.

Method used

Design a device for finished product detection and sorting, including a fixing frame, a Y-axis linear module, a Z-axis linear module, an electric jaw, a conveyor belt and an industrial camera. The product quality can be determined by taking photos by an industrial camera, and the PLC controller controls the clamp The claws and conveyor belts enable automatic detection and sorting.

Benefits of technology

Automatic detection and sorting are realized, work efficiency is improved, manual use is reduced, and product quality is ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222447328U_ABST
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Abstract

The utility model discloses equipment for detecting and sorting finished products, which comprises a fixing frame, a Y-axis linear module is fixedly mounted at the top of the fixing frame, a vertical plate is mounted at the output end of the Y-axis linear module, a Z-axis linear module is arranged on the vertical plate, a connecting plate is mounted at the output end of the Z-axis linear module, and a clamping plate is mounted at the output end of the Z-axis linear module. A clamping jaw air cylinder is fixed to the connecting plate, an electric clamping jaw is connected to the telescopic end of the lower side of the clamping jaw air cylinder, a supporting base is arranged on the rear side of the fixing frame, a conveying belt is installed on the supporting base, a defective product collecting box is placed on the inner side of the conveying belt and the fixing frame, and a good product collecting box is arranged on the left side of the conveying belt. According to the utility model, the effects of automatic detection and automatic sorting are realized, the working efficiency is improved, and meanwhile, the use of manpower is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection and sorting equipment, in particular to equipment used for finished product detection and sorting. Background Art

[0002] At present, it is difficult to ensure that the assembly of O-rings, insulating caps and pinhole parts is completely qualified in the market. In order to ensure the product quality, unqualified products need to be reworked. After the assembly is completed, the products need to be manually inspected, and then qualified products and unqualified products are sorted. As a result, not only a long time of manpower is required, but also the quality of manual inspection will decrease after a long period of operation. Therefore, a device for finished product inspection and sorting is proposed. Utility Model Content

[0003] The purpose of the utility model is to provide a device for finished product detection and sorting to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for finished product inspection and sorting, comprising a fixed frame, a Y-axis linear module is fixedly installed on the top of the fixed frame, a vertical plate is installed at the output end of the Y-axis linear module, a Z-axis linear module is arranged on the vertical plate, a connecting plate is installed at the output end of the Z-axis linear module, a clamping cylinder is fixed on the connecting plate, an electric clamping claw is connected to the lower telescopic end of the clamping claw cylinder, a support seat is arranged on the rear side of the fixed frame, a conveyor belt is installed on the support seat, a defective product collection box is placed on the inner side of the conveyor belt and the fixed frame, and a good product collection box is arranged on the left side of the conveyor belt.

[0005] As an embodiment of the utility model, a second servo motor for driving is installed on the fixed frame on one side of the Y-axis linear module, a first servo motor for driving the Z-axis linear module is fixed on one side of the vertical plate, and a third servo motor for driving the conveyor belt is fixed on one side of the support seat.

[0006] As an embodiment of the utility model, a fixing piece is arranged on the front side of the fixing frame, an industrial camera is fixed on the top of the fixing piece, an optical lens is installed on the right side of the industrial camera, and an annular light source is arranged on the right side of the optical lens.

[0007] As an embodiment of the utility model, a partition plate fixture is placed on the right side of the fixing frame, a bracket is fixed in the middle of the partition plate fixture, a light blocking plate is fixed on the bracket, and the light blocking plate is arranged opposite to the annular light source.

[0008] Compared with the prior art, the utility model has the following beneficial effects: a device for finished product detection and sorting,

[0009] The set dividing plate fixture stops in the designated work area, and the industrial camera takes pictures to determine whether the product is good or defective and sends feedback signals to the external PLC controller. The PLC controller sends a signal to the Z-axis linear module to start the descending electric clamp to clamp the product. After completion, the Z-axis linear module rises and the Y-axis linear module starts to move. When the PLC controller sends a signal that the product is a defective product, the Y-axis linear module stops above the defective product collection box, the Z-axis linear module descends and the electric clamp is released, and the defective product falls into the defective product collection box. When the PLC controller sends a signal that the product is a good product, the Y-axis linear module starts to move above the conveyor belt, the Z-axis linear module descends and the electric clamp is released, and the good product falls on the conveyor belt. The conveyor belt moves the good product to the good product collection box, realizing the effect of automatic detection and automatic sorting, improving work efficiency, and reducing the use of manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the overall front view structure of the utility model;

[0011] Figure 2 For this utility model Figure 1 Enlarged structural diagram at A in the middle.

[0012] In the figure: 1. Good product collection box; 2. Conveyor belt; 3. Industrial camera; 4. Y-axis linear module; 5. Optical lens; 6. Ring light source; 7. Electric gripper; 8. Bad product collection box; 9. Light baffle; 10. First servo motor; 11. Second servo motor; 12. Z-axis linear module; 13. Third servo motor; 14. Vertical plate; 15. Gripper cylinder; 16. Partition plate fixture; 17. Fixed frame. Implementation

[0013] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0014] See also Figure 1-2 The utility model provides a technical solution for finished product inspection and sorting:

[0015] A device for finished product inspection and sorting, comprising a fixed frame 17, a Y-axis linear module 4 is fixedly installed on the top of the fixed frame 17, a vertical plate 14 is installed at the output end of the Y-axis linear module 4, a Z-axis linear module 13 is arranged on the vertical plate 14, a connecting plate is installed at the output end of the Z-axis linear module 13, a clamping cylinder 15 is fixed on the connection, an electric clamping claw 7 is connected to the lower telescopic end of the clamping claw cylinder 15, a support seat is arranged at the rear side of the fixed frame 17, a conveyor belt 2 is installed on the support seat, a defective product collection box 8 is placed inside the conveyor belt 2 and the fixed frame 17, and a good product collection box 1 is arranged on the left side of the conveyor belt 2.

[0016] Please refer to Figure 1 A second servo motor 12 for driving is installed on the fixing frame 17 on one side of the Y-axis linear module 4, a first servo motor 10 for driving the Z-axis linear module 13 is fixed on one side of the vertical plate 14, and a third servo motor for driving the conveyor belt 2 is fixed on one side of the support seat.

[0017] Please refer to Figure 1 A fixing part is arranged on the front side of the fixing frame 17, an industrial camera 3 is fixed on the top of the fixing part, an optical lens 5 is installed on the right side of the industrial camera 3, and a ring light source 6 is arranged on the right side of the optical lens 5. Through their cooperation, the assembled product can be inspected.

[0018] Please refer to Figure 1 A partition plate fixture 16 is placed on the right side of the fixed frame 17, a bracket is fixed in the middle of the partition plate fixture 16, a light blocking plate 9 is fixed on the bracket, and the light blocking plate 9 is arranged opposite to the annular light source 6. The light blocking plate 9 is used to block light, which better facilitates the shooting of the industrial camera 3.

[0019] Working principle: the dividing plate fixture 16 is set to stop in the designated working area, the industrial camera 3 takes pictures to determine whether the product is good or bad, and sends feedback signals to the external PLC controller. The PLC controller sends a signal to the Z-axis linear module 13 to start the descending electric clamp 7 to clamp the product. After completion, the Z-axis linear module 13 rises, and the Y-axis linear module 4 starts to move. When the signal sent by the PLC controller indicates that the product is a bad product, the Y-axis linear module 4 stops above the bad product collection box 8, the Z-axis linear module 13 descends and the electric clamp 7 is released, and the bad product falls into the bad product collection box 8. When the signal sent by the PLC controller indicates that the product is a good product, the Y-axis linear module 4 starts to move above the conveyor belt 2, the Z-axis linear module 13 descends and the electric clamp 7 is released, and the good product falls onto the conveyor belt 2. The conveyor belt 2 transfers the good product to the good product collection box 1, thereby achieving the effect of automatic detection and automatic sorting, improving work efficiency, and reducing the use of manual labor. The above is the working process of the entire device, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0020] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for finished product inspection and sorting, comprising a fixed frame (17), characterized in that: A Y-axis linear module (4) is fixedly mounted on the top of the fixed frame (17); a vertical plate (14) is mounted on the output end of the Y-axis linear module (4); a Z-axis linear module (13) is arranged on the vertical plate (14); a connecting plate is mounted on the output end of the Z-axis linear module (13); a clamping cylinder (15) is fixed on the connecting plate; an electric clamping claw (7) is connected to the lower telescopic end of the clamping claw cylinder (15); a support seat is arranged on the rear side of the fixed frame (17); a conveyor belt (2) is mounted on the support seat; a defective product collection box is placed inside the conveyor belt (2) and the fixed frame (17); and a good product collection box (1) is arranged on the left side of the conveyor belt (2).

2. The device for finished product inspection and sorting according to claim 1, characterized in that: A second servo motor (12) for driving is mounted on a fixed frame (17) on one side of the Y-axis linear module (4); a first servo motor (10) for driving the Z-axis linear module (13) is fixed on one side of the vertical plate (14); a third servo motor for driving the conveyor belt (2) is fixed on one side of the support seat; the first servo motor (10), the second servo motor (12) and the third servo motor are all connected to an external PLC controller.

3. The device for finished product inspection and sorting according to claim 1, characterized in that: A fixing piece is arranged on the front side of the fixing frame (17), an industrial camera (3) is fixed on the top of the fixing piece, an optical lens (5) is installed on the right side of the industrial camera (3), a ring light source (6) is arranged on the right side of the optical lens (5), and the industrial camera (3) is connected to an external PLC controller.

4. The device for finished product inspection and sorting according to claim 1, characterized in that: A partition plate fixture (16) is placed on the right side of the fixing frame (17), a bracket is fixed in the middle of the partition plate fixture (16), a light blocking plate (9) is fixed on the bracket, and the light blocking plate (9) is arranged opposite to the annular light source (6).