Detection device for metal product processing

By designing a metal processing detection device including a fixing frame, a support frame and a transmission mechanism, automatic detection and sorting of metal products is realized, the problem of lack of automatic detection and sorting functions in the prior art is solved, and processing efficiency is improved And integrated production lines.

CN222447346UActive Publication Date: 2025-02-11ANHUI YUANZHISHENGYUAN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421045386.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-11
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing metal processing inspection devices lack automatic detection and sorting functions, which leads to manual operation by staff, affecting processing efficiency, and being unable to form a complete production line with metal processing equipment.

Method used

A detection device including a fixing frame, a support frame and a transmission mechanism is designed to drive the detection probe to detect metal products through guide rails, and the flaw detection host calculates and displays detection data. When damage is found, the alarm will alarm and the push plate will fail. Push into the transmission mechanism and drive the motor to send it out.

Benefits of technology

Automatic inspection and sorting of metal products is realized, labor and time are saved, processing efficiency is improved, and the device can be integrated with metal processing equipment to form a complete production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of metal processing, and discloses a metal product processing detection device which comprises a fixing frame, a supporting frame and a conveying mechanism, the surface of the supporting frame is fixedly connected with a flaw detection host, the surface of the supporting frame on one side of the flaw detection host is fixedly connected with an alarm, and the inner side of the supporting frame is fixedly connected with a conveying mechanism; a conveying mechanism is fixedly connected to the inner side of the supporting frame at one end of the conveying mechanism, a threaded rod is fixedly connected to one end of the motor, a push plate is movably mounted on the periphery of the threaded rod, an electric push rod is fixedly connected to the top of the fixing frame, and a detection probe is fixedly connected to the bottom of the guide rail. Through cooperative use of the guide rail, the detection probe, the push plate and the transmission mechanism, qualified and unqualified metal products can be automatically detected and sorted, manual operation of workers is not needed, manpower and time are saved, the machining efficiency is improved, the functions of the device are increased, and the production efficiency is improved. And the device can be easily connected with external metal processing equipment to form a processing production line.
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Description

Technical Field

[0001] The present application relates to the technical field of metal processing, and in particular to a detection device for metal product processing. Background Art

[0002] Metal processing, referred to as metalworking, refers to the production activities of humans processing materials with metal properties composed of metal elements or mainly composed of metal elements. In the process of processing metal products, it is necessary to inspect the metal products. When inspecting metal products, detection devices are needed.

[0003] At present, the relevant detection devices are unable to automatically detect and sort metal products due to the lack of automatic detection and sorting mechanisms. Workers are required to manually perform detection and sorting operations, which is cumbersome and affects processing efficiency. In addition, they cannot form a processing production line with metal product processing equipment. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the present application provides a detection device for metal product processing.

[0005] The present application provides a metal product processing detection device that adopts the following technical solution:

[0006] A detection device for metal product processing comprises a fixed frame, a support frame and a transmission mechanism, wherein a flaw detection host is fixedly connected to the surface of the support frame, an alarm is fixedly connected to the surface of the support frame on one side of the flaw detection host, a conveying mechanism is fixedly connected to the inner side of the support frame, a transmission mechanism is fixedly connected to the inner side of the support frame at one end of the conveying mechanism, both ends of the support frame are fixedly connected to a driving motor, one end of the support frame on one side of the driving motor is fixedly connected to an electric motor, one end of the electric motor is fixedly connected to a threaded rod, a push plate is movably installed on the periphery of the threaded rod, the periphery of the conveying mechanism is fixedly connected to a fixed frame, an electric push rod is fixedly connected to the top of the fixed frame, a guide rail is movably installed on the bottom of the electric push rod, and a detection probe is fixedly connected to the bottom of the guide rail.

[0007] The conveying mechanism is driven by a driving motor to transport metal products. The guide rail drives the detection probe to detect the metal products. The detection data is calculated and displayed by the flaw detection host. When damage to the metal product is detected, the alarm is controlled by the controller to emit an alarm sound and light. At the same time, the motor is controlled to drive the threaded rod to rotate, so that the push plate moves back and forth through the threaded rod. The push plate pushes the unqualified metal product to the top of the conveying mechanism, and the conveying mechanism is driven by the driving motor to send out the unqualified metal product. If the metal product is qualified, the conveying mechanism continues to transport the metal product.

[0008] Preferably, a controller is fixedly connected to the surface of the support frame on the other side of the flaw detection host, and a positioning member is fixedly connected between the controller and the support frame.

[0009] The operation of the device is controlled by the controller, and the contact area between the controller and the support frame is increased by the positioning piece, thereby increasing the stability effect of the controller installation.

[0010] Preferably, both sides of the bottom of the support frame are fixedly connected with support rods, and the bottom of the support rods is fixedly connected with an anti-sliding block.

[0011] The support is formed by the support rod and the ground, and the friction between the support rod and the ground is increased by the anti-sliding block, thereby increasing the stability effect of the device placement.

[0012] Preferably, a positioning plate is fixedly connected between the motor and the support frame, and bolts are movably installed between the positioning plate and the support frame.

[0013] The contact area between the motor and the support frame is increased by the positioning plate, and the positioning plate and the support frame are fixed by bolts, thereby increasing the stability of the motor installation.

[0014] Preferably, a limiting rod is fixedly connected to the inner side of the support frame on one side of the conveying mechanism, and the limiting rod passes through the push plate.

[0015] The limit rod can guide and limit the movement direction of the push plate, thereby improving the stability of the push plate movement.

[0016] In summary, this application includes the following beneficial technical effects:

[0017] The detection probe is driven by the guide rail to inspect the metal products. When damage is detected in the metal products, the alarm emits alarm sound and light, and at the same time, the motor is controlled to drive the threaded rod to rotate, so that the push plate moves back and forth through the threaded rod. The push plate pushes the unqualified metal products into the top of the transmission mechanism, and the transmission mechanism is driven by the drive motor to send the unqualified metal products out, thereby realizing automatic detection and sorting of qualified and unqualified metal products. No manual operation is required by the staff, which saves manpower and time, improves processing efficiency, increases the function of the device, and is easy to connect the device with external metal processing equipment to form a processing production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an overall stereogram of an embodiment of the application;

[0019] Figure 2 is a rear view of an embodiment of the application;

[0020] Figure 3 It is a schematic diagram of the partial structure of the guide rail and the detection probe of the embodiment of the application.

[0021] Explanation of the accompanying drawings: 1. fixing frame; 2. limiting rod; 3. driving motor; 4. supporting frame; 5. supporting rod; 501. anti-sliding block; 6. controller; 601. positioning piece; 7. flaw detection host; 8. alarm; 9. motor; 901. positioning plate; 10. threaded rod; 11. conveying mechanism; 12. push plate; 13. electric push rod; 14. transmission mechanism; 15. guide rail; 16. detection probe. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-3 This application is described in further detail.

[0023] The present application embodiment discloses a detection device for metal product processing. Figure 1-3 A detection device for metal product processing includes a fixed frame 1, a support frame 4 and a transmission mechanism 14. The surface of the support frame 4 is fixedly connected to a flaw detection host 7, and an alarm 8 is fixedly connected to the surface of the support frame 4 on one side of the flaw detection host 7. The inner side of the support frame 4 is fixedly connected to a conveying mechanism 11, and the inner side of the support frame 4 at one end of the conveying mechanism 11 is fixedly connected to the transmission mechanism 14. Both ends of the support frame 4 are fixedly connected to a driving motor 3, and one end of the support frame 4 on one side of the driving motor 3 is fixedly connected to a motor 9, and one end of the motor 9 is fixedly connected to a threaded rod 10, and a push plate 12 is movably installed on the periphery of the threaded rod 10. The periphery of the conveying mechanism 11 is fixedly connected to a fixed frame 1, and an electric push rod 13 is fixedly connected to the top of the fixed frame 1, and a guide rail 15 is movably installed at the bottom of the electric push rod 13, and a detection probe 16 is fixedly connected to the bottom of the guide rail 15.

[0024] The metal products to be inspected are transferred to the top of the conveying mechanism 11, the conveying mechanism 11 is driven to operate by the driving motor 3, the metal products are transferred by the conveying mechanism 11, the detection probe 16 is driven to move back and forth by the guide rail 15, so that the detection probe 16 detects the metal products, and then the detection data is calculated and displayed by the flaw detection host 7. When damage to the metal product is detected, the alarm 8 is controlled by the controller 6 to emit an alarm sound and light, and the motor 9 is controlled to drive the threaded rod 10 to rotate, so that the push plate 12 moves back and forth through the threaded rod 10, and the push plate 12 pushes the unqualified metal product into the top of the conveying mechanism 14, and the conveying mechanism 14 is driven by the driving motor 3 to send out the unqualified metal product. If the metal product is qualified in the inspection, the conveying mechanism 11 continues to convey the metal product, so as to realize automatic detection and sorting of qualified and unqualified metal products, without the need for manual operation by the staff, saving manpower and time, and improving processing efficiency.

[0025] Reference Figure 1A controller 6 is fixedly connected to the surface of the support frame 4 on the other side of the flaw detection host 7, and a positioning member 601 is fixedly connected between the controller 6 and the support frame 4. The operation of the device is controlled by the controller 6. The positioning member 601 increases the contact area between the controller 6 and the support frame 4, thereby increasing the stability of the installation of the controller 6.

[0026] Reference Figure 1 Both sides of the bottom of the support frame 4 are fixedly connected with support rods 5, and the bottom of the support rods 5 is fixedly connected with an anti-sliding block 501, so that support is formed between the support rods 5 and the ground, and the friction between the support rods 5 and the ground is increased by the anti-sliding block 501, thereby increasing the stability of the device placement.

[0027] Reference Figure 2 A positioning plate 901 is fixedly connected between the motor 9 and the support frame 4, and bolts are movably installed between the positioning plate 901 and the support frame 4. The contact area between the motor 9 and the support frame 4 is increased by the positioning plate 901, and the positioning plate 901 and the support frame 4 are fixed by bolts, thereby increasing the stability of the installation of the motor 9.

[0028] Reference Figure 1 A limiting rod 2 is fixedly connected to the inner side of the support frame 4 on one side of the conveying mechanism 11, and the limiting rod 2 passes through the push plate 12. The limiting rod 2 can guide and limit the movement direction of the push plate 12, thereby improving the stability of the movement of the push plate 12.

[0029] The implementation principle of the detection device for metal product processing in the embodiment of the present application is: the metal product is transmitted by the conveying mechanism 11, the metal product is detected by the detection probe 16 driven by the guide rail 15, and the detection data is calculated and displayed by the flaw detection host 7. When damage to the metal product is detected, the alarm 8 emits an alarm sound and light, and the motor 9 drives the threaded rod 10 to rotate, so that the push plate 12 pushes the unqualified metal product into the top of the conveying mechanism 14, and the unqualified metal product is sent out through the conveying mechanism 14. If the metal product is qualified in the inspection, the conveying mechanism 11 continues to convey the metal product.

[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0033] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A detection device for metal product processing, comprising a fixing frame (1), a supporting frame (4) and a transmission mechanism (14), characterized in that: The surface of the support frame (4) is fixedly connected to a flaw detection host (7); the surface of the support frame (4) on one side of the flaw detection host (7) is fixedly connected to an alarm (8); the inner side of the support frame (4) is fixedly connected to a conveying mechanism (11); the inner side of the support frame (4) at one end of the conveying mechanism (11) is fixedly connected to a transmission mechanism (14); both ends of the support frame (4) are fixedly connected to a drive motor (3); one end of the support frame (4) on one side of the drive motor (3) is fixedly connected to an electric motor (9); one end of the electric motor (9) is fixedly connected to a threaded rod (10); a push plate (12) is movably mounted on the periphery of the threaded rod (10); the periphery of the conveying mechanism (11) is fixedly connected to a fixed frame (1); the top of the fixed frame (1) is fixedly connected to an electric push rod (13); the bottom of the electric push rod (13) is movably mounted to a guide rail (15); the bottom of the guide rail (15) is fixedly connected to a detection probe (16).

2. A metal product processing detection device according to claim 1, characterized in that: A controller (6) is fixedly connected to the surface of the support frame (4) on the other side of the flaw detection host (7), and a positioning member (601) is fixedly connected between the controller (6) and the support frame (4).

3. A metal product processing detection device according to claim 1, characterized in that: Both sides of the bottom of the support frame (4) are fixedly connected to support rods (5), and the bottom of the support rods (5) is fixedly connected to an anti-sliding block (501).

4. A metal product processing detection device according to claim 1, characterized in that: A positioning plate (901) is fixedly connected between the motor (9) and the support frame (4), and bolts are movably installed between the positioning plate (901) and the support frame (4).

5. The metal product processing detection device according to claim 1, characterized in that: A limiting rod (2) is fixedly connected to the inner side of the support frame (4) on one side of the conveying mechanism (11), and the limiting rod (2) passes through the push plate (12).