Cutting equipment for floor heating extruded sheet processing
By designing a cutting equipment with cylinders, plate fixing adjustment frames, transmission mechanisms and motors, the existing equipment has solved the problems of adjustment difficulties and safety hazards of cutting blades when dealing with extruded plates of different thicknesses, and achieved efficient and safe Extruded plate cutting.
Patent Information
- Application Number
- CN202420729329.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-10
AI Technical Summary
When existing extruded plate cutting equipment deals with extruded plates of different thicknesses, the limit structure is difficult to adjust, which affects the cutting efficiency; the cutting blade is prone to scratching staff when it is not working, which poses safety hazards.
A cutting equipment including a cylinder, a plate fixed adjustment frame, a transmission mechanism and a motor is designed. The cylinder drives the pressing plate to move up and down to clamp the extruded plate, the plate fixed adjustment frame fixes the extruded plate position, the transmission mechanism and the motor control saw The movement and position of the sheet ensure cutting accuracy and safety.
Fast and precise cutting of extruded plates of different thicknesses is achieved, reducing equipment adjustment time, improving cutting efficiency, and protecting the saw blade in the rack when moving downward, avoiding the risk of staff injuries, and improving Equipment security.
Smart Images
Figure CN222450471U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extruded board cutting, in particular to a cutting device used for processing floor heating extruded boards. Background Art
[0002] Floor heating extruded board is a kind of insulation material commonly used in floor heating system, usually made of materials such as polystyrene (EPS). Cutting equipment is used to cut the extruded board into the required size to meet the needs of different room sizes and shapes. These devices can improve production efficiency and ensure cutting accuracy, thus helping the installation and use of floor heating system.
[0003] When existing extruded board cutting equipment is processing and cutting extruded boards, due to the different thicknesses of the extruded boards, it is necessary to adjust the position of the limiting structure when cutting extruded boards of different thicknesses. However, since the limiting structure on the common cutting device is a fixed structure, it is difficult to adjust and requires a lot of adjustment time, which affects the cutting efficiency. In addition, the cutting blade for cutting the extruded board is generally exposed when the cutting equipment is not working, and the cutting blade can easily scratch the staff who adjust the equipment, which has low safety and poses a safety hazard. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] The technical problem to be solved by the utility model is that due to the different thicknesses of the extruded boards, it is necessary to adjust the position of the limiting structure when cutting the extruded boards of different thicknesses. However, since the limiting structure on the common cutting device is a fixed structure, it is difficult to adjust and requires a lot of adjustment time, which affects the cutting efficiency. In addition, the cutting blade for cutting the extruded board is generally exposed when the cutting equipment is not working. The cutting blade can easily scratch the staff who adjust the equipment, which has low safety and poses a safety hazard.
[0006] (II) Technical solution
[0007] In order to solve the above technical problems, the technical solution provided by the utility model is:
[0008] A cutting device for processing floor heating extruded boards, comprising a frame, four corners of the bottom surface of the frame are fixed with support feet, a pressing plate, a first cylinder, a board fixing and adjusting frame, a mounting plate, a guide rail, a transmission mechanism, a transmission belt, a slider, a cutting bottom plate, a clamping block, a cutting top plate, a first motor, a second cylinder, and a saw blade;
[0009] The top surface of the frame is fixedly provided with a plate fixing and adjusting frame, which is composed of left and right side plates and a rear limit plate. A cutting groove is reserved on the frame at the front side of the plate fixing and adjusting frame. A pair of cylinders 1 distributed on the left and right are fixedly provided on the front side of the top of the frame. A pressing plate is fixed at the telescopic shaft end of the cylinder 1, and an extruded plate is provided between the lower side of the pressing plate and the top surface of the frame.
[0010] A mounting plate is fixed between the inner walls on the left and right sides of the frame, and a transmission mechanism is provided at the left and right ends of the top surface of the mounting plate. The transmission mechanisms are connected through a transmission belt. A pair of guide rails distributed front and back are provided on the top surface of the mounting plate, and a pair of sliders fixed to the bottom surface of the cutting base plate are slidably matched on the guide rails. Clamps are fixed on the left and right sides of the top surface of the cutting base plate, and the transmission belt passes through the middle of the clamp and is fixed to the clamp through a nut. A cylinder 2 is fixed in the middle of the top surface of the cutting base plate, and the telescopic shaft end of the cylinder 2 is fixedly connected to the cutting top plate, a sliding rod is sleeved between the cutting base plate and the corners of the cutting top plate, and the sliding rod is slidably connected to the cutting top plate, and a motor 1 is fixed on the cutting top plate, and a saw blade is fixedly connected to the output shaft end of the motor 1, and the saw blade is arranged parallel to the cutting top plate and is located directly below the cutting groove.
[0011] As an improvement, the transmission mechanism includes motor 2, a rotating shaft, a rotating ear plate, and a rotating gear. A pair of rotating ear plates distributed front and back are fixedly provided at both ends of the top surface of the mounting plate. The rotating ear plates are rotatably sleeved with a rotating shaft. A rotating gear sleeved and fixed on the rotating shaft is provided between the front and rear rotating ear plates. The rotating gears on the left and right sides are connected by a transmission belt. Motor 2 fixed to the mounting plate is provided on the rear side of the rotating ear plate on the right side, and the output shaft end of motor 2 is fixedly connected to the rotating shaft on the same side.
[0012] As an improvement, a protective cover fixed to the top surface of the frame is provided at the right end of the cutting groove.
[0013] As an improvement, the lower part of the saw blade is provided with a saw blade sleeve fixed on the front side of the cutting top plate.
[0014] As an improvement, a pair of limit blocks distributed on the left and right are fixedly provided on the front and rear outer walls of the cutting base plate, and blocking plates are fixedly provided on the left and right ends of the front and rear outer walls of the mounting plate.
[0015] (III) Beneficial effects
[0016] The advantages of the utility model compared with the prior art are:
[0017] 1. Cylinder 1 can drive the pressing plate to move up and down, so that the extruded plates of different thicknesses can be clamped and fixed. The plate fixing and adjusting frame can fix the extruded plates at different positions for cutting, which is convenient for adjusting the size of the cut extruded plates.
[0018] 2. Motor 2 can control the saw blade to move left and right to cut the extruded board. Cylinder 2 can control the saw blade to move up and down. When not cutting, the saw blade can be moved down into the frame to avoid injuries to workers under normal conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is the appearance of the utility model Figure 1 .
[0020] Figure 2 This is the appearance of the utility model Figure 2 .
[0021] Figure 3 This is a schematic diagram of the partial structure section of the utility model Figure 1 .
[0022] Figure 4 This is a schematic diagram of the partial structure section of the utility model Figure 2 .
[0023] Figure 5 This is a schematic diagram of the partial structure section of the utility model Figure 3 .
[0024] Figure 6 It is a schematic diagram of some components of the utility model Figure 1 .
[0025] Figure 7 It is a schematic diagram of some components of the utility model Figure 2 .
[0026] Figure 8 This utility model Figure 4 A partial enlarged diagram of the structure Figure 1 .
[0027] Fig. 9 This utility model Figure 4 A partial enlarged diagram of the structure Figure 2 .
[0028] Fig.10 This utility model Figure 5 A partial enlarged schematic diagram of the structure.
[0029] As shown in the figure: 1. Frame; 2. Support feet; 3. Pressing plate; 4. Cylinder 1; 5. Plate fixing and adjusting frame; 6. Mounting plate; 7. Guide rail; 8. Transmission belt; 9. Slider; 10. Cutting bottom plate; 11. Clamp block; 12. Cutting top plate; 13. Motor 1; 14. Cylinder 2; 15. Saw blade; 16. Cutting groove; 17. Extruded plate; 18. Slide bar; 19. Motor 2; 20. Rotating shaft; 21. Rotating ear plate; 22. Rotating gear; 23. Protective cover; 24. Saw blade cover; 25. Limit block; 26. Blocking plate. DETAILED DESCRIPTION
[0030] In the description of the present utility model, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more. In addition, the term "including" and any variation thereof are intended to cover non-exclusive inclusions.
[0031] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0032] Embodiment 1
[0033] Please refer to the attached Figure 1 , Attachment Figure 3 , Attachment Figure 4 and attached Figure 8 As shown, a cutting device for processing floor heating extruded boards includes a frame 1, and support feet 2 are fixedly provided at the four corners of the bottom surface of the frame 1. A plate fixing and adjusting frame 5 is fixedly provided on the top surface of the frame 1. The plate fixing and adjusting frame 5 is composed of left and right side plates and a rear limit plate. A cutting groove 16 is reserved on the frame 1 and is located in front of the plate fixing and adjusting frame 5. A protective cover 23 fixed to the top surface of the frame 1 is provided at the right end of the cutting groove 16. A pair of cylinders 4 distributed on the left and right are fixedly provided on the front side of the top surface of the frame 1. A pressing plate 3 is fixed to the telescopic shaft end of the cylinder 4, and an extruded plate 17 is provided between the lower side of the pressing plate 3 and the top surface of the frame 1.
[0034] Through the above structure, the cylinder 4 can drive the pressing plate 3 to move up and down, so that the extruded plates 17 of different thicknesses can be clamped and fixed. The plate fixing and adjusting frame 5 can fix the extruded plates 17 at different positions for cutting, which is convenient for adjusting the size of the cut extruded plates 17.
[0035] Embodiment 2
[0036] Based on Example 1, please refer to the attached Figure 2 , Attachment Figure 5 , Attachment Figure 6 , Attachment Figure 7 , Attachment Fig. 9 and attached Fig.10 As shown, a mounting plate 6 is fixed between the inner walls on the left and right sides of the frame 1, a pair of rotating ear plates 21 distributed front and back are fixed at both left and right ends of the top surface of the mounting plate 6, a rotating shaft 20 is rotatably sleeved on the rotating ear plates 21, a rotating gear 22 sleeved and fixed on the rotating shaft 20 is provided between the front and rear rotating ear plates 21, the rotating gears 22 on the left and right sides are connected by a transmission belt 8, a motor 2 19 fixed on the mounting plate 6 is provided on the rear side of the rotating ear plate 21 on the right side, the output shaft end of the motor 2 19 is fixedly connected to the rotating shaft 20 on the same side, the transmission mechanisms are connected by the transmission belt 8, a pair of guide rails 7 distributed front and back are provided on the top surface of the mounting plate 6, a pair of sliders 9 fixed to the bottom surface of the cutting base plate 10 are slidably matched on the guide rails 7, and clamping blocks 11 are fixed on the left and right sides of the top surface of the cutting base plate 10 The transmission belt 8 passes through the middle part of the clamping block 11 and is fixed on the clamping block 11 by a nut. A cylinder 2 14 is fixedly arranged in the middle part of the top surface of the cutting base plate 10. The telescopic shaft end of the cylinder 2 14 is fixedly connected with the cutting top plate 12. A slide bar 18 is sleeved between the corners of the cutting base plate 10 and the cutting top plate 12. The slide bar 18 is slidably connected with the cutting top plate 12. A motor 13 is fixedly arranged on the cutting top plate 12. A saw blade 15 is fixedly connected with the output shaft end of the motor 13. The saw blade 15 is arranged parallel to the cutting top plate 12 and is located directly below the cutting groove 16. The lower part of the saw blade 15 is sleeved with a saw blade sleeve 24 fixed on the front side surface of the cutting top plate 12. A pair of limit blocks 25 distributed left and right are fixedly arranged on the outer walls on both sides of the front and rear of the cutting base plate 10. Blocking plates 26 are fixedly arranged on both ends of the outer walls on both sides of the front and rear of the mounting plate 6.
[0037] Through the above structure, the motor 2 19 can control the saw blade 15 to move left and right to cut the extruded board 17, and the cylinder 2 14 can control the saw blade 15 to move up and down. When not cutting, the saw blade 17 can be moved downward into the frame 1 to avoid injuries to the staff under normal conditions.
[0038] During the specific implementation of the utility model: when it is necessary to cut the extruded plate 17, firstly, the cylinder 1 4 is driven to work, and the telescopic shaft of the cylinder 4 drives the pressing plate 3 to move upward, and then the extruded plate 17 is placed between the pressing plate 3 and the frame 1, and the length of the extruded plate 17 entering the plate fixing adjustment frame 5 is adjusted, and the cylinder 1 4 is driven to work again, and the pressing plate 3 is driven to move downward to clamp and fix the extruded plate 17, and then the motor 2 19 is driven to work, and the output shaft of the motor 2 19 drives the rotating shaft 20 to rotate, and the rotating shaft 20 rotates to drive the rotating shaft 20 to rotate. The gear 22 rotates, and the transmission belt 8 drives the rotating gear 22 on the left to rotate, so that under the sliding cooperation of the slide rail 7 and the slider 9, the saw blade 15 moves to the bottom of the protective cover 23, driving the cylinder 2 14 to work, and the telescopic shaft end of the cylinder 2 14 drives the cutting top plate 12 to move upward until the top of the saw blade 15 extends out of the cutting groove and moves into the protective cover, and then drives the motor 1 13 and the motor 2 19 to work at the same time, and the saw blade 15 rotates and moves toward the left side of the frame 1 to cut the extruded board 17, and finally completes the cutting work.
[0039] It is worth mentioning that the cylinder 1 4, motor 1 13, cylinder 2 14 and motor 2 19 in the present invention are all existing equipment well known to those skilled in the art, and their circuit connection methods and use control methods are all existing technologies.
[0040] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A cutting device for processing floor heating extruded panels, comprising a frame (1), wherein four corners of the bottom surface of the frame (1) are fixed with support legs (2), characterized in that: It also includes a pressing plate (3), a first cylinder (4), a plate fixing and adjusting frame (5), a mounting plate (6), a guide rail (7), a transmission mechanism, a transmission belt (8), a slide block (9), a cutting bottom plate (10), a clamping block (11), a cutting top plate (12), a first motor (13), a second cylinder (14), and a saw blade (15); The top surface of the frame (1) is fixedly provided with a plate fixing and adjusting frame (5), which is composed of left and right side plates and a rear limit plate. A cutting groove (16) is reserved on the frame (1) and is located in front of the plate fixing and adjusting frame (5). A pair of cylinders (4) distributed on the left and right are fixedly provided on the front side of the top surface of the frame (1). A pressing plate (3) is fixed to the telescopic shaft end of the cylinder (4), and an extruded plate (17) is provided between the lower side of the pressing plate (3) and the top surface of the frame (1); A mounting plate (6) is fixedly provided between the inner walls on the left and right sides of the frame (1), and transmission mechanisms are provided at the left and right ends of the top surface of the mounting plate (6). The transmission mechanisms are connected by transmission belts (8). A pair of guide rails (7) distributed front and back are provided on the top surface of the mounting plate (6). A pair of sliders (9) fixed to the bottom surface of the cutting bottom plate (10) are slidably matched on the guide rails (7). Clamping blocks (11) are fixed on the left and right sides of the top surface of the cutting bottom plate (10). The transmission belt (8) passes through the middle of the clamping block (11) and is fixed to the clamping block (11) by nuts. A cylinder 2 (14) is fixedly provided at the middle of the top surface of the bottom plate (10), the telescopic shaft end of the cylinder 2 (14) is fixedly connected to the cutting top plate (12), a sliding rod (18) is sleeved between the corners of the cutting bottom plate (10) and the cutting top plate (12), the sliding rod (18) is slidably connected to the cutting top plate (12), a motor 1 (13) is fixedly provided on the cutting top plate (12), the output shaft end of the motor 1 (13) is fixedly connected to a saw blade (15), the saw blade (15) is arranged parallel to the cutting top plate (12) and is located directly below the cutting groove (16).
2. The cutting device for floor heating extruded board processing according to claim 1 is characterized in that: The transmission mechanism comprises a second motor (19), a rotating shaft (20), a rotating ear plate (21), and a rotating gear (22). A pair of rotating ear plates (21) distributed front and back are fixedly provided at both left and right ends of the top surface of the mounting plate (6). The rotating ear plates (21) are both rotatably sleeved with the rotating shaft (20). A rotating gear (22) sleeved and fixed on the rotating shaft (20) is provided between the front and rear rotating ear plates (21). The rotating gears (22) on the left and right sides are connected by a transmission belt (8). The rear side of the rotating ear plate (21) on the right side is provided with a second motor (19) fixed on the mounting plate (6). The output shaft end of the second motor (19) is fixedly connected to the rotating shaft (20) on the same side.
3. The cutting device for processing floor heating extruded boards according to claim 1 is characterized in that: The right end of the cutting groove (16) is provided with a protective cover (23) fixed on the top surface of the frame (1).
4. The cutting device for processing floor heating extruded panels according to claim 1 is characterized in that: The lower part of the saw blade (15) is sleeved with a saw blade sleeve (24) fixed on the front side of the cutting top plate (12).
5. The cutting device for processing floor heating extruded boards according to claim 1 is characterized in that: A pair of limit blocks (25) distributed left and right are fixedly provided on both the front and rear outer walls of the cutting bottom plate (10), and blocking plates (26) are fixedly provided on both the left and right ends of both the front and rear outer walls of the mounting plate (6).