Filter element edge strip punching device

By designing the filter element edge punching device, using the driving mechanism to drive the punching knife to punch the positioning hole on the filter element edge, the problem of low accuracy and low efficiency in the prior art is solved, and high accuracy and high efficiency are achieved Punching effect.

CN222450623UActive Publication Date: 2025-02-11DONGGUAN AIR GUARD FILTER MANUFACTURING CO LTD
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Patent Information

Application Number
CN202420499804.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-02-11
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

In the prior art, when the air filter element is installed, the setting hole is manually opened on the edge strip of the filter element, which has low accuracy and low efficiency.

Method used

A filter element side strip punching device is designed, including a work table, a filter element placement table, a punching plate, a punching knife and a driving mechanism. The punching cutter is driven through the punching slot through the drive mechanism, and the positioning hole is punched out at the designated position of the edge strip of the filter element.

Benefits of technology

It realizes that the positioning holes are not required manually and manually opened on the edges of the filter element, with high punching accuracy and high efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of filter element machining, and particularly relates to a filter element edge strip punching device which comprises a workbench. A filter element placing table is arranged at the upper end of the working table, a punching plate is arranged on one side of the filter element placing table, at least one first punching groove is formed in the punching plate in a penetrating mode, the working table is provided with at least one first punching cutter, and the first punching cutter and the first punching groove are arranged in a matched mode; the workbench is further provided with a driving mechanism, and the driving mechanism is in transmission connection with the first punching cutter. The filter element is positioned and placed on the filter element placing table, one edge strip of the filter element abuts against the punching plate, and the driving mechanism is used for driving the first punching cutter to penetrate through the first punching groove, so that a first positioning hole is punched in the designated position of the edge strip of the filter element; the first punching cutter is driven by the driving mechanism to move forwards and penetrate through the first punching groove, the first punching cutter and the first punching groove are matched to punch the first positioning hole in the designated position of the edge strip of the filter element, the positioning hole does not need to be manually formed in the edge strip of the filter element, the punching precision is high, and the efficiency is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of filter element processing, and in particular relates to a filter element edge strip punching device. Background Art

[0002] Inside buildings, cars, vacuum cleaners, air conditioners, and liquid filters, there are filters that filter out various impurities such as dust contained in the gas or liquid that flows in. Such filters are usually made of nonwoven fabrics, which are generally formed in a zigzag-shaped wrinkle pattern.

[0003] There are many types of air filters, most of which are plate filters used in air conditioning filtration. Figure 1 It is mainly composed of a filter layer folded in a serrated structure and an outer frame strip pasted outside the filter layer. The filter layer and the outer frame are mostly non-woven materials such as polyester fiber and polypropylene fiber. This type of air filter element has the characteristics of large effective filtration area and soft structure.

[0004] At present, when installing the air filter, in order to locate and install the air filter, a positioning hole is usually opened on the side strip of the filter, and the positioning hole is matched with the positioning block at the filter installation position, so that the air filter is located and installed at the specified position, which is convenient for installation. At present, the positioning hole is opened on the side strip of the filter manually, which is not only inaccurate, but also inefficient. Utility Model Content

[0005] The utility model aims to provide a filter element edge strip punching device, aiming to solve one of the technical problems existing in the prior art.

[0006] To achieve the above-mentioned purpose, an embodiment of the utility model provides a filter element side strip punching device, comprising a workbench; a filter element placement table is provided at the upper end of the workbench, a punching plate is provided on the rear side of the filter element placement table, the punching plate is penetrated by at least one first punching slot, the workbench is provided with at least one first punching knife, the first punching knife is matched with the first punching slot; the workbench is also provided with a driving mechanism, the driving mechanism is transmission-connected with the first punching knife; the filter element is positioned and placed on the filter element placement table and one of its side strips abuts against the punching plate, the driving mechanism is used to drive the first punching knife to pass through the first punching slot, thereby punching out a first positioning hole at a specified position of the side strip of the filter element.

[0007] Optionally, the driving mechanism includes a driving unit, a linear guide and a slider; the two linear guides are symmetrically arranged on the workbench, and each linear guide is slidably connected to at least one slider; a movable plate is installed on the slider, and the first punching knife is arranged on the movable plate; the filter element placement table is penetrated by a slot, and the first punching knife passes through the slot and faces the first punching slot.

[0008] Optionally, the driving unit is a linear module, an electric cylinder or a pneumatic cylinder.

[0009] Optionally, a positioning block is provided on both the left and right sides of the filter element placement platform, and the two positioning blocks are used to position the left and right sides of the filter element so that the filter element is positioned and placed on the filter element placement platform.

[0010] Optionally, a first adjustment slot is provided on both left and right sides of the filter element placement platform, and a first screw passes through the first adjustment slot from the bottom of the first adjustment slot and is screwed to the positioning block.

[0011] Optionally, a second punching slot is provided at both ends of the punching plate, and the movable plate is symmetrically provided with two second punching knives, which are respectively matched with the two second punching slots; the driving mechanism is used to drive the second punching knife to pass through the second punching slot, thereby punching out second positioning holes at both ends of the side strip of the filter element.

[0012] Optionally, the knife holder of the second punching knife is fixedly mounted on the movable plate by a plurality of second screws.

[0013] Optionally, the punching plate includes a left plate and a right plate; the left plate and the right plate are both provided with a first punching slot and a third adjustment slot; the two third adjustment slots are both penetrated by a third screw, and the third screw is screwed to the rear side wall of the filter element placement table; the two first punching knives are both arranged on a connecting plate, the two connecting plates are both penetrated by a fourth adjustment slot, the two fourth adjustment slots are both penetrated by a fourth screw, and the fourth screw is screwed to the movable plate.

[0014] Compared with the prior art, the one or more technical solutions in the filter element edge strip punching device provided in the embodiment of the utility model have at least one of the following technical effects:

[0015] During operation, the filter element is first positioned and placed on the filter element placement table with one side strip abutting against the punching plate, and then the driving mechanism drives the first punching knife to move forward through the first punching slot, and the first punching knife cooperates with the first punching slot to punch out a first positioning hole at a specified position of the side strip of the filter element, without the need for manual drilling of positioning holes on the side strip of the filter element, which not only has high punching accuracy but also high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 It is a structural schematic diagram of the filter element of the present utility model.

[0018] Figure 2 This is a schematic diagram of placing a filter element on the filter element side strip punching device of Example 1 of the utility model.

[0019] Figure 3 It is a structural schematic diagram of the filter element side strip punching device of the first embodiment of the utility model.

[0020] Figure 4 This is a schematic diagram of a hidden workbench of the filter element edge strip punching device in Example 1 of the utility model.

[0021] Figure 5 This is an exploded view of the filter element side strip punching device of the second embodiment of the utility model.

[0022] Among them, the reference numerals in the figure are:

[0023] 100, workbench; 110, filter element placement table; 111, slotting; 112, positioning block; 113, first adjustment slot; 120, punching plate; 121, first punching slot; 122, second punching slot; 123, left side plate; 124, right side plate; 125, third adjustment slot; 126, third screw; 130, first punching knife; 131, connecting plate; 132, fourth adjustment slot; 133, fourth screw; 140, second punching knife;

[0024] 200, driving mechanism; 210, driving unit; 220, linear guide rail; 230, slider; 240, moving plate;

[0025] 300. Filter element; 310. First positioning hole. DETAILED DESCRIPTION

[0026] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0027] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0029] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0030] In one embodiment of the present invention, referring to Figure 1-Figure 5 , a filter element edge strip punching device is provided, including a workbench 100.

[0031] Among them, refer to Figure 2 and Figure 3 A filter element placement platform 110 is provided at the upper end of the workbench 100, a punching plate 120 is provided at the rear side of the filter element placement platform 110, and at least one first punching groove 121 is penetrated by the punching plate 120. The workbench 100 is provided with at least one first punching knife 130, and the first punching knife 130 is matched with the first punching groove 121.

[0032] Among them, refer to Figure 2 and Figure 3 The workbench 100 is further provided with a driving mechanism 200, which is in transmission connection with the first punching knife 130. The filter element 300 is positioned and placed on the filter element placement platform 110 and one side bar of the filter element 300 abuts against the punching plate 120. The driving mechanism 200 is used to drive the first punching knife 130 to pass through the first punching slot 121, thereby punching out a first positioning hole 310 at a designated position of the side bar of the filter element 300.

[0033] Compared with the prior art, the one or more technical solutions in the filter element edge strip punching device provided in the embodiment of the utility model have at least one of the following technical effects:

[0034] Reference Figure 2 and Figure 3When working, the filter element 300 is first positioned and placed on the filter element placement table 110 with one side strip abutting against the punching plate 120, and then the driving mechanism 200 drives the first punching knife 130 to move forward through the first punching slot 121, and the first punching knife 130 cooperates with the first punching slot 121 to punch out the first positioning hole 310 at the specified position of the side strip of the filter element 300. There is no need to manually open the positioning hole on the side strip of the filter element 300, which not only has high punching accuracy but also high efficiency.

[0035] In another embodiment of the present invention, referring to Figure 3 and Figure 4 The driving mechanism 200 includes a driving unit 210, a linear guide 220 and a slider 230. The two linear guides 220 are symmetrically arranged on the workbench 100, and at least one slider 230 is slidably connected to each linear guide 220. A moving plate 240 is installed on the slider 230, and the first punching knife 130 is fixed on the moving plate 240. The filter element placement table 110 is penetrated by a slot 111, and the first punching knife 130 passes through the slot 111 and faces the first punching slot 121. The linear guide 220 cooperates with the slider 230 to play a guiding role, so that the first punching knife 130 can accurately reciprocate in and out of the first punching slot 121 under the drive of the driving unit 210, and the movement is stable.

[0036] Further, refer to Figure 3 and Figure 4 The driving unit 210 is a linear module, an electric cylinder or an air cylinder. The linear module, the electric cylinder or the air cylinder drives the first punching knife 130 to move forward or backward, so that the first punching knife 130 penetrates into and out of the first punching slot 121, and when the first punching knife 130 penetrates (passes through) the first punching slot 121, the first positioning hole 310 is punched out at a designated position of the side strip of the filter element 300, and the structure is simple.

[0037] Further, refer to Figure 2 and Figure 3 A positioning block 112 is provided on both sides of the filter element placement platform 110. The two positioning blocks 112 are used to position the left and right sides of the filter element 300 so that the filter element 300 is positioned and placed in the filter element placement platform 110, and the structure is reliable.

[0038] Further, refer to Figure 2 and Figure 3, a first adjustment slot 113 is provided on both the left and right sides of the filter element placement platform 110, and a first screw (not shown) passes through the first adjustment slot 113 from the bottom of the first adjustment slot 113 and is screwed to the positioning block 112, and the nut of the first screw is larger than the width of the first adjustment slot 113. Specifically, by loosening the first screw, the positioning block 112 can be pushed to move along the first adjustment slot 113, thereby adjusting the distance between the two positioning blocks 112 to adapt to filter elements 300 of different widths. After the adjustment is completed, tighten the first screw to fix the positioning block 112 on the filter element placement platform 110.

[0039] In another embodiment of the present invention, referring to Figure 3 and Figure 4 The two ends of the punching plate 120 are each provided with a second punching slot 122, and the movable plate 240 is symmetrically provided with two second punching knives 140, which are respectively matched with the two second punching slots 122. The driving mechanism 200 is used to drive the second punching knife 140 to pass through the second punching slot 122, so as to punch out second positioning holes at both ends of the side strip of the filter element 300, which is used in the occasion where the first positioning hole 310 and the second positioning hole need to be positioned simultaneously when the filter element 300 is installed, so as to meet the use requirements.

[0040] Further, refer to Figure 3 and Figure 4 The knife seat of the second punching knife 140 is fixedly mounted on the movable plate 240 by a plurality of second screws (not shown in the figure), which is easy to install and firmly connected.

[0041] In another embodiment of the present invention, referring to Figure 5 The punching plate 120 includes a left plate 123 and a right plate 124. The left plate 123 and the right plate 124 are each provided with a first punching slot 121 and a third adjustment slot 125. The two third adjustment slots 125 are each penetrated with a third screw 126, and the third screw 126 is screwed to the rear side wall of the filter element placement platform 110. The two first punching knives 130 are each provided on a connecting plate 131, and the two connecting plates 131 are each penetrated with a fourth adjustment slot 132, and the two fourth adjustment slots 132 are each penetrated with a fourth screw 133, and the fourth screw 133 is screwed to the moving plate 240. Specifically, by loosening the third screw 126, the left plate 123 or the right plate 124 can be pushed to move the adjustment position along the third adjustment slot 125, thereby adjusting the position of the first punching slot 121. By turning the fourth screw 133, the connecting plate 131 can be pushed to move the adjustment position along the fourth adjustment slot 132, thereby adjusting the position of the first punching knife 130 and making the first punching knife 130 face the first punching slot 121. Therefore, the position of the first punching slot 121 and the first punching knife 130 can be adjusted according to actual production requirements or the type of filter element 300, so as to punch out the first positioning hole 310 at different positions of the side strip of the filter element 300, which has extremely high practicality.

[0042] The rest of this embodiment is the same as the first embodiment. The features not explained in this embodiment are all based on the explanations in the first embodiment and will not be described in detail here.

[0043] The above content is a further detailed description of the utility model in combination with specific preferred implementation methods, and it cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, its architecture can be flexible and can derive a series of products. Just making a few simple deductions or substitutions should be regarded as belonging to the patent protection scope of the utility model determined by the submitted claims.

Claims

1. A filter element side strip punching device, comprising a workbench; characterized in that: A filter element placement platform is provided at the upper end of the workbench, a punching plate is provided at the rear side of the filter element placement platform, the punching plate is penetrated by at least one first punching slot, the workbench is provided with at least one first punching knife, the first punching knife is matched with the first punching slot; the workbench is also provided with a driving mechanism, the driving mechanism is transmission-connected with the first punching knife; the filter element is positioned and placed on the filter element placement platform with one side strip abutting against the punching plate, the driving mechanism is used to drive the first punching knife to pass through the first punching slot, thereby punching out a first positioning hole at a specified position of the side strip of the filter element.

2. The filter element edge strip punching device according to claim 1, characterized in that: The driving mechanism includes a driving unit, a linear guide and a slider; the two linear guides are symmetrically arranged on the workbench, and each linear guide is slidably connected to at least one slider; a movable plate is installed on the slider, and the first punching knife is arranged on the movable plate; the filter element placement table is penetrated by a slot, and the first punching knife passes through the slot and faces the first punching slot.

3. The filter element edge strip punching device according to claim 2, characterized in that: The driving unit is a linear module, an electric cylinder or a pneumatic cylinder.

4. The filter element edge strip punching device according to claim 1, characterized in that: A positioning block is provided on both the left and right sides of the filter element placement platform, and the two positioning blocks are used to position the left and right sides of the filter element so that the filter element is positioned and placed on the filter element placement platform.

5. The filter element edge strip punching device according to claim 4, characterized in that: A first adjusting groove is provided on both the left and right sides of the filter element placement platform, and a first screw passes through the first adjusting groove from the bottom of the first adjusting groove and is screwed to the positioning block.

6. The filter element edge strip punching device according to claim 2, characterized in that: A second punching slot is provided at both ends of the punching plate, and two second punching knives are symmetrically provided on the movable plate, and the two second punching knives are respectively matched with the two second punching slots; the driving mechanism is used to drive the second punching knife to pass through the second punching slot, thereby punching out second positioning holes at both ends of the side strip of the filter element.

7. The filter element side strip punching device according to claim 6, characterized in that: The knife seat of the second punching knife is fixedly mounted on the movable plate by a plurality of second screws.

8. The filter element edge strip punching device according to claim 2, characterized in that: The punching plate includes a left plate and a right plate; the left plate and the right plate are both provided with a first punching slot and a third adjustment slot; the two third adjustment slots are both penetrated by a third screw, and the third screw is screwed to the rear side wall of the filter element placement table; the two first punching knives are both arranged on a connecting plate, the two connecting plates are both penetrated by a fourth adjustment slot, the two fourth adjustment slots are both penetrated by a fourth screw, and the fourth screw is screwed to the movable plate.