Polar plate curing chamber capable of rapidly adjusting temperature and humidity
By using a vacuum pump to quickly adjust the temperature and humidity in the plate curing chamber, the problems of slow temperature and humidity adjustment speed, low production efficiency and high energy consumption in the existing technology are solved, and the rapid response to temperature and humidity requirements during the plate curing process is achieved. , improves production efficiency and reduces energy consumption.
Patent Information
- Application Number
- CN202420507961.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The existing plate curing chambers have problems such as slow speed, low production efficiency and high energy consumption when adjusting indoor temperature and humidity.
A plate curing chamber is designed to quickly adjust the temperature and humidity, and a vacuum pump is used to quickly adjust the temperature and humidity in the curing chamber, control the temperature and humidity through steam heaters and atomizers, and quickly adjust it using a soda separator and vacuum pump system.
By quickly adjusting the temperature and humidity through vacuum pump, it can quickly respond to the temperature and humidity requirements at different stages during the plate curing process, shorten the curing time, reduce drying energy consumption, and improve production efficiency.
Smart Images

Figure CN222462943U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead-acid battery production, and in particular relates to a plate curing chamber capable of rapidly adjusting temperature and humidity, which is used for rapidly adjusting the temperature and humidity in the plate curing chamber during a plate curing process. Background Art
[0002] The main process of the active material in the plate during the curing process: 1. Oxidation of metal lead in the active material; 2: Corrosion oxidation and gelation of the interface (the contact surface between the grid and the active material); 3. After the curing is completed, the plate is dried. The above three processes have different requirements for the moisture content of the plate and the temperature and humidity inside the curing chamber. The process conditions need to be adjusted as soon as possible during the process conversion stage. The top of the current curing chamber is equipped with a circulating fan, a heating pipe, a circulating wind baffle and an exhaust pipe extending to the outside. The inner wall of the curing chamber is equipped with an atomized water nozzle, and the top surface of the curing chamber is equipped with a curing chamber air inlet. The curing chamber adjusts the temperature by heating the heating pipe, and diffuses the heat to the entire curing chamber through the circulating fan. The supplementary oxygen relies on the natural diffusion of the inlet and outlet dampers, the humidity is increased by atomized water humidification, and the dehumidification is reduced by natural dehumidification through the inlet and outlet dampers or dehumidification by the dehumidification fan.
[0003] The disadvantages of adjusting the indoor temperature and humidity in the existing plate curing room are: 1. The natural convection of the inlet and outlet air doors replenishes oxygen slowly, and the metal lead oxidizes slowly, resulting in a longer curing time; 2. Natural dehumidification takes a long time, and the slow stage conversion leads to reduced production efficiency and increased curing energy consumption; 3. High-temperature drying consumes a lot of energy. Summary of the invention
[0004] The purpose of the utility model is to provide a plate curing chamber which can quickly adjust the temperature and humidity in the curing chamber by a vacuum pump to meet the temperature and humidity requirements of different stages of plate curing in order to solve the above-mentioned shortcomings.
[0005] The technical solution of the utility model is: a plate curing chamber for quickly adjusting temperature and humidity, comprising a curing chamber, a circulating fan and an air inlet of the curing chamber, and characterized in that: a steam heater, an air duct, an atomizer and an air outlet of the curing chamber are arranged in the curing chamber, and a steam-water separator and a vacuum pump are arranged outside the curing chamber; a steam heating chamber with an outlet is arranged on the top of the curing chamber, and the circulating fan and the steam heater are installed in the steam heating chamber; one end of the air duct is connected to the outlet of the steam heating chamber, and the other end is the air duct outlet facing the interior of the curing chamber; the vacuum pump is connected to the air outlet of the curing chamber through a pipeline via the steam-water separator.
[0006] The steam heating chamber described in the technical solution of the utility model is located above the top surface of the curing chamber; and the air inlet of the curing chamber is located on the top surface of the steam heating chamber.
[0007] The air duct described in the technical solution of the utility model comprises a horizontal section air duct and a vertical section air duct; the horizontal section air duct is arranged on the top surface of the curing chamber, and the vertical section air duct is arranged on the side of the curing chamber.
[0008] The air duct outlet described in the technical solution of the utility model is located at the bottom of the side of the curing chamber.
[0009] The atomizer described in the technical solution of the utility model is arranged on the side of the curing chamber above the air duct outlet.
[0010] The atomizer described in the technical solution of the utility model is provided with an atomized water inlet communicated with the outside of the curing chamber.
[0011] The bottom of the steam-water separator described in the technical solution of the utility model is provided with a drain valve.
[0012] The steam outlet of the steam heater of the steam heater described in the technical solution of the utility model is close to the outlet of the steam heating chamber, and the steam inlet of the steam heater is directly opposite to the air outlet of the circulating fan.
[0013] The air inlet of the curing chamber described in the technical solution of the utility model is located above the air inlet side of the circulating fan.
[0014] The air outlet of the curing chamber described in the technical solution of the utility model is arranged at the middle and upper part of the side surface of the curing chamber opposite to the outlet of the air duct.
[0015] The utility model adopts a plate curing chamber which is composed of a curing chamber, a circulating fan, a steam heater, an air duct, an atomizer, a steam-water separator and a vacuum pump and is capable of rapidly adjusting temperature and humidity. The curing chamber is provided with an air inlet and an air outlet of the curing chamber, the steam-water separator and the vacuum pump are located outside the curing chamber, a steam heating chamber with an outlet is provided on the top of the curing chamber, the circulating fan and the steam heater are installed in the steam heating chamber, one end of the air duct is connected with the outlet of the steam heating chamber, and the other end is the outlet of the air duct facing the interior of the curing chamber, the vacuum pump is connected with the air outlet of the curing chamber through a pipeline via the steam-water separator, and therefore, in the curing process of the plate active material, the moisture content of the plate and the temperature and humidity inside the curing chamber can be rapidly adjusted through the vacuum pump according to the requirements of different stages on the temperature and humidity of the interior of the curing chamber, so as to accelerate the oxidation of metal lead, quickly adjust the process conditions, reduce the drying energy consumption and improve the production efficiency.
[0016] The utility model has the following advantages: 1. A slight vacuum is opened during the curing stage to accelerate air flow, replenish oxygen in the curing room in time, and accelerate the oxidation of metal lead; 2. The vacuum is opened when the humidity is reduced during stage conversion to quickly adjust the process conditions; 3. The drying stage is adjusted from high-temperature drying to medium-temperature vacuum drying, which reduces drying energy consumption and improves production efficiency.
[0017] The utility model is mainly used for the rapid adjustment of temperature and humidity in a curing room of a lead-acid battery plate curing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model.
[0019] Markings in the figure: 1-curing chamber; 2-curing chamber air inlet; 3-circulating fan; 4-steam heater; 5-steam heater steam inlet; 6-steam heater steam outlet; 7-air duct; 8-atomizer; 9-atomized water inlet; 10-air duct outlet; 11-curing chamber air outlet; 12-steam-water separator; 13-vacuum pump; 14-drain valve. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the embodiments.
[0021] like Figure 1 As shown, an embodiment of a plate curing chamber for quickly adjusting temperature and humidity of the utility model is composed of a curing chamber 1, a circulating fan 3, a steam heater 4, an air duct 7, an atomizer 8, a steam-water separator 12 and a vacuum pump 13.
[0022] A steam heating chamber with an outlet is provided on the top outer side of the curing chamber 1. Except for the steam heating chamber, the curing chamber 1 is the same as the existing curing chamber.
[0023] One end of the air duct 7 is connected to the outlet of the steam heating chamber, and the other end is an air duct outlet 10 facing the interior of the curing chamber 1. The air duct 7 includes a horizontal section air duct and a vertical section air duct, the horizontal section air duct is arranged on the top surface of the curing chamber 1, the vertical section air duct is arranged on the side of the curing chamber 1, and the air duct outlet 10 is located at the bottom of the side of the curing chamber 1.
[0024] The circulating fan 3 and the steam heater 4 are installed in the steam heating chamber. The steam heater steam outlet 6 of the steam heater 4 is close to the outlet of the steam heating chamber, and the steam heater steam inlet 5 is directly opposite to the air outlet of the circulating fan 3. The curing chamber air inlet 2 is arranged on the top surface of the steam heating chamber above the air inlet side of the circulating fan 3.
[0025] The atomizer 8 is arranged on the side of the curing chamber 1 above the air duct outlet 10. The atomizer 8 is provided with an atomized water inlet 9 communicating with the outside of the curing chamber 1.
[0026] The curing chamber air outlet 11 is arranged at the middle and upper part of the side surface of the curing chamber 1 opposite to the air duct outlet 10 .
[0027] The steam-water separator 12 and the vacuum pump 13 are arranged outside the curing chamber 1 . The vacuum pump 13 is connected to the air outlet 11 of the curing chamber through the steam-water separator 12 via a pipeline. A drain valve 14 is arranged at the bottom of the steam-water separator 12 .
[0028] The utility model adds a vacuum system on the basis of the existing curing chamber. In the curing stage, a slight vacuum can be turned on to speed up the air flow, replenish oxygen in the curing chamber in time, and accelerate the oxidation of metal lead. When the humidity is reduced during the stage conversion, the vacuum can be turned on to quickly adjust the process conditions. In the drying stage, the high-temperature drying can be adjusted to the medium-temperature vacuum drying, which can reduce the drying energy consumption and improve the production efficiency.
Claims
1. A plate curing chamber for rapidly adjusting temperature and humidity, comprising a curing chamber (1), a circulating fan (3) and an air inlet (2) for the curing chamber, wherein: The curing chamber (1) is provided with a steam heater (4), an air duct (7), an atomizer (8) and a curing chamber air outlet (11), and a steam-water separator (12) and a vacuum pump (13) are provided outside the curing chamber (1); a steam heating chamber with an outlet is provided on the top of the curing chamber (1), and a circulating fan (3) and a steam heater (4) are installed in the steam heating chamber; one end of the air duct (7) is connected to the outlet of the steam heating chamber, and the other end is an air duct outlet (10) facing the interior of the curing chamber (1); the vacuum pump (13) is connected to the curing chamber air outlet (11) through a pipeline via the steam-water separator (12).
2. The plate curing chamber for rapidly adjusting temperature and humidity according to claim 1, characterized in that: The steam heating chamber is located above the top surface of the curing chamber (1); and the curing chamber air inlet (2) is located on the top surface of the steam heating chamber.
3. A plate curing chamber for rapidly adjusting temperature and humidity according to claim 1 or 2, characterized in that: The air duct (7) comprises a horizontal section air duct and a vertical section air duct; the horizontal section air duct is arranged on the top surface of the curing chamber (1), and the vertical section air duct is arranged on the side of the curing chamber (1).
4. The plate curing chamber for rapidly adjusting temperature and humidity according to claim 3 is characterized by: The air duct outlet (10) is located at the bottom of the side of the curing chamber (1).
5. A plate curing chamber for rapidly adjusting temperature and humidity according to any one of claims 1-2 and 4, characterized in that: The atomizer (8) is arranged on the side of the curing chamber (1) above the air duct outlet (10).
6. The plate curing chamber for rapidly adjusting temperature and humidity according to claim 5, characterized in that: The atomizer (8) is provided with an atomized water inlet (9) which is communicated with the outside of the curing chamber (1).
7. A plate curing chamber for rapidly adjusting temperature and humidity according to any one of claims 1-2, 4, and 6, characterized in that: A drain valve (14) is provided at the bottom of the steam-water separator (12).
8. A plate curing chamber for rapidly adjusting temperature and humidity according to any one of claims 1-2, 4, and 6, characterized in that: The steam heater steam outlet (6) of the steam heater (4) is close to the outlet of the steam heating chamber, and the steam heater steam inlet (5) is directly opposite to the air outlet of the circulating fan (3).
9. The plate curing chamber for rapidly adjusting temperature and humidity according to claim 8, characterized in that: The curing chamber air inlet (2) is located above the air inlet side of the circulating fan (3).
10. A plate curing chamber for rapidly adjusting temperature and humidity according to any one of claims 1-2, 4, 6, and 9, characterized in that: The curing chamber air outlet (11) is arranged at the middle and upper part of the side surface of the curing chamber (1) opposite to the air duct outlet (10).