Chain type detection device with overturning function
By designing a chain detection device with flip function, the existing shell detection methods are solved, and automated inspection and comprehensive surface detection are realized, and detection efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421230279.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing shell casing detection methods mainly rely on manual detection, which have problems such as low efficiency, high error rate and high labor cost. Since the shell is cylindrical, it requires manpower to turn it in order to conduct a comprehensive inspection.
A chain detection device with a flip function is designed, including a conveying mechanism, a detection mechanism and a flip structure. The shell casing is automatically conveyed through the conveying mechanism of the chain and the conveying roller. The first detection camera and the second detection camera perform the end surface and surface detection. The flip structure of the rubber strip and the cross plate automatically flips the shell during the detection process to ensure comprehensive surface detection.
Through automated inspection, the efficiency of shell detection is improved, the error rate is reduced, and the surface of the shell is fully inspected through the automatic flip function, avoiding the mixed fish mesh of bad products and ensuring the quality of the product.
Smart Images

Figure CN222469852U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to a chain-type detection device with a flipping function. Background Art
[0002] Bullets are weapons fired from firearms. They are one of the simplest tools used to kill enemies or destroy supplies during war. The basic structure of a bullet consists of four parts: the projectile, cartridge (casing), propellant, and primer (primer). The lethality of a bullet is mainly determined by its penetration and stopping power. Penetration refers to the ability of a bullet to drill into or penetrate an object, while stopping power refers to the effectiveness of the bullet in making the target immobile after it hits the target.
[0003] The cartridge case is an important component of the bullet. After the cartridge case is produced and processed, it needs to be inspected to ensure that the bullet has qualified quality. The existing inspection methods are mostly manual inspection, which has the problems of low efficiency, high error rate and high labor cost. Moreover, since the cartridge case is cylindrical, it needs to be manually turned over by staff for a comprehensive inspection. Therefore, we need to propose a chain-type inspection device with a flipping function. Utility Model Content
[0004] The purpose of the utility model is to provide a chain-type detection device with a flipping function. The device has a simple structure and is easy to use. The efficiency of shell detection is improved and the error rate is reduced through automated detection. At the same time, the shell can be automatically flipped during the detection process to perform a comprehensive detection of the shell surface, thereby avoiding the mixing of defective products with genuine products, ensuring that the product has qualified quality, and solving the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A chain-type detection device with a flipping function, comprising:
[0007] Main structure;
[0008] The main structure includes a bracket and a table top, the bracket is used to support the table top, pillars are arranged on both sides of the table top, and a support plate is arranged between the pillars on both sides;
[0009] Conveying mechanism;
[0010] The conveying mechanism includes two rows of chains and conveying rollers. The chains make a circular motion between two groups of support plates. Conveying rollers are rotatably installed between the two groups of chains. The chains are driven by a motor. Enclosures are arranged on both sides of the chains on the support plates.
[0011] Testing agencies;
[0012] The detection mechanism includes a first detection camera and a second detection camera. The first detection camera is provided in two groups. The two groups of first detection cameras are respectively installed on one side of the two groups of support plates for detecting two end surfaces of the product. The second detection camera is installed just above the table to detect the surface of the product.
[0013] Flip the structure;
[0014] The flip structure includes a rubber strip and a transverse plate for fixing the rubber strip. Two groups of transverse plates are symmetrically arranged between two groups of support plates, and the transverse plates are located directly below the conveying roller. The rubber strip is arranged between the two groups of transverse plates, and the rubber strip is against the bottom surface of the conveying roller.
[0015] Preferably, sprockets for driving chains are rotatably mounted on the pillars on both sides of the table top, and the two sets of sprockets on the same side are connected together by an axle rod. A motor is installed on one side of the table top, and the output end of the motor is transmission-connected to the axle rod on one set of sprockets.
[0016] Preferably, a first fixing frame is provided on one side of the two groups of support plates on the table, and the two groups of first detection cameras are respectively installed on the two groups of first fixing frames.
[0017] Preferably, a second fixing frame is provided on the table top, and the second detection camera is installed on the upper end of the second fixing frame.
[0018] Preferably, it also includes a unloading mechanism, which includes three groups of air blowing valves and three groups of unloading pipes, the three groups of air blowing valves are installed next to the enclosure on one side of the table top, and the three groups of unloading pipes are installed next to the enclosure on the other side of the table top, and the air blowing valves and the unloading pipes correspond to each other one by one.
[0019] Preferably, three groups of third fixing frames are installed on one side of the table top, and the air blowing valves are installed on the third fixing frames. Notches corresponding to the three groups of air blowing valves and the three groups of material discharge pipes are opened on the two groups of the enclosures.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] The utility model provides a conveying mechanism including a chain and a conveying roller for conveying cartridge cases, a detection mechanism including a first detection camera and a second detection camera for detecting the end face and surface of the cartridge case, and a flipping structure including a rubber strip and a cross plate for flipping the cartridge case during the detection process. The device has a simple structure and is easy to use. The efficiency of cartridge case detection is improved and the error rate is reduced through automated detection. At the same time, the cartridge case can be automatically flipped during the detection process to perform a comprehensive detection of the cartridge case surface, thereby avoiding the mixing of defective products and ensuring that the product has qualified quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the detection mechanism of the utility model;
[0024] Figure 3 It is a structural schematic diagram of the flip structure of the utility model.
[0025] In the figure: 1. bracket; 2. pillar; 3. support plate; 4. chain; 5. conveyor roller; 6. enclosure; 7. motor; 8. table; 9. first detection camera; 10. side light source; 11. second detection camera; 12. first fixed frame; 13. second fixed frame; 14. blow valve; 15. unloading pipe; 16. third fixed frame; 17. horizontal plate; 18. rubber strip; 19. notch; 20. loading pipe. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-3 , the utility model provides a technical solution:
[0028] A chain 4-type detection device with a flipping function, comprising:
[0029] The main structure includes a bracket 1 and a table 8, the bracket 1 is used to support the table 8, the table 8 is provided with pillars 2 on both sides, and a support plate 3 is provided between the pillars 2 on both sides;
[0030] Conveying mechanism; the conveying mechanism includes two rows of chains 4 and conveying rollers 5. The chains 4 make a circular motion between the two groups of support plates 3. The conveying rollers 5 are rotatably installed between the two groups of chains 4. The chains 4 are driven by a motor 7. The support plates 3 are provided with enclosures 6 on both sides of the chains 4. Sprockets for driving the chains 4 are rotatably installed on the pillars 2 on both sides of the table 8. The two groups of sprockets on the same side are connected together by an axle rod. A motor 7 is installed on one side of the table 8. The output end of the motor 7 is connected to the axle rod on one of the groups of sprockets for transmission.
[0031] Detection mechanism: The detection mechanism includes a first detection camera 9 and a second detection camera 11. Two groups of first detection cameras 9 are provided. The two groups of first detection cameras 9 are respectively installed on one side of the two groups of support plates 3 for detecting the two end faces of the product. The second detection camera 11 is installed just above the table 8 for detecting the surface of the product. The table 8 is provided with a first fixing frame 12 on one side of the two groups of support plates 3. The two groups of first detection cameras 9 are respectively installed on the two groups of first fixing frames 12. The table 8 is provided with a second fixing frame 13, and the second detection camera 11 is installed on the upper end of the second fixing frame 13.
[0032] Flipping structure; the flipping structure includes a rubber strip 18 and a transverse plate 17 for fixing the rubber strip 18, two groups of transverse plates 17 are symmetrically arranged between the two groups of support plates 3, and the transverse plates 17 are located directly below the conveying roller 5, the rubber strip 18 is arranged between the two groups of transverse plates 17, and the rubber strip 18 is in contact with the bottom surface of the conveying roller 5.
[0033] A conveying mechanism including a chain 4 and a conveying roller 5 is provided for conveying cartridge cases, a detection mechanism including a first detection camera 9 and a second detection camera 11 is provided for detecting the end face and surface of the cartridge cases, and a flipping structure including a rubber strip 18 and a cross plate 17 is provided for flipping the cartridge cases during the detection process. In actual use, after the production and processing is completed, the cartridge cases fall onto the conveying roller 5 on the chain 4 through a feeding pipe 20 on one side of the equipment, and the motor 7 works to convey the cartridge cases to the detection mechanism. When the cartridge cases pass through the two groups of first detection cameras 9, since the two groups of first detection cameras 9 are respectively installed on both sides of the table 8, the first detection camera 9 can capture images of both ends of the cartridge cases for detection. Since the second detection camera is located directly above the table 8, the lens of the second detection camera 11 is directly facing the cartridge cases conveyed below, so the second detection camera 11 can capture images of the movement on the surface of the cartridge cases for detection.
[0034] During the inspection process, since the rubber strip 18 is attached to the conveying roller 5 between the chains 4, during the movement of the chain 4, the friction between the rubber strip 18 and the conveying roller 5 causes the conveying roller 5 to rotate, and friction is also generated between the conveying roller 5 and the cartridge case, causing the cartridge case itself to flip over, so that the second inspection camera 11 can perform comprehensive image capture and inspection of the cartridge case surface.
[0035] A side light source 10 is also provided on one side of the first detection camera 9 for providing good lighting conditions when detecting the cartridge case, thereby making the detection image clearer and the detection result more accurate.
[0036] Specifically, the present application generally adopts machine vision technology, and the appearance of the cartridge case is converted into an image signal by the first detection camera 9 and the second detection camera 11 for image capture (the first detection camera 9 and the second detection camera 11 can be set as CMOS or CCD cameras) and transmitted to a computer with an image processing system, and then these signals are processed and analyzed by a dedicated image processing system to detect defects and flaws on the surface of the cartridge case, and the traces on the bottom of the cartridge case, the bottom groove of the cartridge case, and the cylindrical surface of the bullet head can be unfolded and analyzed to quickly and accurately display the characteristics of the traces and their relative positional relationship. The image of the trace can be input into the computer for comparative analysis, so as to more accurately judge the appearance quality of the cartridge case.
[0037] In general, the device has a simple structure and is easy to use. It improves the efficiency of shell detection and reduces the error rate through automated detection. At the same time, during the detection process, the shell can be automatically turned over to conduct a comprehensive detection of the shell surface, avoiding the mixing of defective products and ensuring that the product has qualified quality.
[0038] Furthermore, after the cartridge case is inspected, it is necessary to classify and unload the cartridge case according to the inspection results, so the present application also includes the following designs:
[0039] See also Figure 1-3 , and also includes a material discharge mechanism, which includes three groups of blowing valves 14 and three groups of material discharge pipes 15. The three groups of blowing valves 14 are installed next to the enclosure 6 on one side of the table 8, and the three groups of material discharge pipes 15 are installed next to the enclosure 6 on the other side of the table 8, and the blowing valves 14 and the material discharge pipes 15 correspond to each other. Three groups of third fixing frames 16 are installed on one side of the table 8, and the blowing valves 14 are installed on the third fixing frames 16. Notches 19 corresponding to the three groups of blowing valves 14 and the three groups of material discharge pipes 15 are opened on both groups of enclosures 6.
[0040] By setting multiple groups of air blowing valves 14 and material discharge pipes 15, the air blowing valves 14 and the material discharge pipes 15 correspond to each other and are respectively set on both sides of the equipment, and a corresponding notch 19 is opened on the enclosure 6 on the chain 4. After the shell detection is completed, when the shell passes through the air blowing valve 14, the air blowing valve 14 works to blow the shell to the corresponding material discharge pipe 15.
[0041] Among them, the blowing valve 14 and the unloading pipe 15 can be set to the corresponding positions 1-3 through programming. The computer in the detection mechanism determines and classifies the shells into qualified products, slight defects and defective products according to the detection results. The unloading pipes are set according to the corresponding shell products. For example, qualified products correspond to the No. 1 position, slight defects correspond to the No. 2 position, and defective products correspond to the No. 3 position. After the shell detection is completed, it is transported to the unloading mechanism. According to the judgment result, the corresponding blowing valve 14 works, and the shells are blown down to the corresponding unloading pipe 15 to complete the classification, unloading and collection of the shells.
[0042] Among them, the control method of the present application is to control the computer built-in controller in the detection mechanism. The control circuit of the controller can be realized by simple programming by technical personnel in this field, which is common knowledge in this field, and this application document is mainly used to protect mechanical devices, so this application document no longer explains the control method and circuit connection in detail.
[0043] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A chain-type detection device with a flipping function, characterized in that: include: Main structure; The main structure comprises a bracket (1) and a table top (8), the bracket (1) is used to support the table top (8), pillars (2) are arranged on both sides of the table top (8), and a support plate (3) is arranged between the pillars (2) on both sides; Conveying mechanism; The conveying mechanism comprises two rows of chains (4) and conveying rollers (5), the chains (4) perform a cyclic motion between two groups of support plates (3), the conveying rollers (5) are rotatably mounted between the two groups of chains (4), the chains (4) are driven by a motor (7), and enclosure plates (6) are arranged on both sides of the chains (4) on the support plates (3); Testing agencies; The detection mechanism comprises a first detection camera (9) and a second detection camera (11), wherein the first detection camera (9) is provided in two groups, the two groups of first detection cameras (9) are respectively installed on one side of the two groups of support plates (3) for detecting two end faces of the product, and the second detection camera (11) is installed directly above the table (8) for detecting the surface of the product; Flip the structure; The flip structure comprises a rubber strip (18) and a transverse plate (17) for fixing the rubber strip (18); two groups of the transverse plates (17) are symmetrically arranged between the two groups of support plates (3); the transverse plates (17) are located directly below the conveying roller (5); the rubber strip (18) is arranged between the two groups of transverse plates (17); and the rubber strip (18) contacts the bottom surface of the conveying roller (5).
2. The chain-type detection device with flipping function according to claim 1, characterized in that: Sprockets for driving the chains (4) are rotatably mounted on the pillars (2) on both sides of the table (8); two groups of sprockets on the same side are connected together via an axle rod; a motor (7) is mounted on one side of the table (8); an output end of the motor (7) is drivingly connected to a shaft rod on one of the groups of sprockets.
3. The chain-type detection device with flipping function according to claim 1, characterized in that: A first fixing frame (12) is provided on one side of the two groups of support plates (3) on the table top (8), and two groups of first detection cameras (9) are respectively mounted on the two groups of first fixing frames (12).
4. The chain-type detection device with flipping function according to claim 1, characterized in that: A second fixing frame (13) is provided on the table top (8), and the second detection camera (11) is mounted on the upper end of the second fixing frame (13).
5. The chain-type detection device with flipping function according to claim 1 is characterized in that: The machine also includes a material discharge mechanism, which includes three groups of air blowing valves (14) and three groups of material discharge pipes (15). The three groups of air blowing valves (14) are installed next to the enclosure (6) on one side of the table top (8), and the three groups of material discharge pipes (15) are installed next to the enclosure (6) on the other side of the table top (8), and the air blowing valves (14) and the material discharge pipes (15) correspond to each other one by one.
6. The chain-type detection device with flipping function according to claim 5, characterized in that: Three groups of third fixing frames (16) are installed on one side of the table top (8), and the air blowing valves (14) are installed on the third fixing frames (16). Notches (19) corresponding to the three groups of air blowing valves (14) and the three groups of material discharge pipes (15) are opened on the two groups of enclosures (6).