Casting cleaning device capable of spraying at multiple angles

By designing a casting cleaning device that can be sprayed from multiple angles, and using the rotating mechanism and fixing mechanism to achieve multi-angle spraying and multi-point fixing, the problem of difficult to remove strong viscous debris and poor cleaning of the contact areas of the casting in the prior art is solved. Improves cleaning effect.

CN222469965UActive Publication Date: 2025-02-14ZHUZHOU HUIPU VALVE CO LTD
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Patent Information

Application Number
CN202421006838.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-14
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing casting cleaning devices are difficult to effectively remove strongly sticky debris during the cleaning process, and the area where the castings come into contact with the cleaning tank is not cleaned well.

Method used

A casting cleaning device that can be sprayed from multiple angles is designed. By setting up a rotating mechanism and a fixing mechanism, the multi-angle rotation of the spray head and the multi-point fixing of the casting are realized, ensuring that the castings are sprayed from different angles and effectively fixed.

Benefits of technology

Multi-angle spray cleaning of the casting surface is realized, effectively removing strong sticky debris, ensuring uniform cleaning of the casting surface and improving the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a casting cleaning device capable of spraying at multiple angles, and relates to the technical field of casting cleaning. The casting cleaning device capable of spraying at multiple angles comprises a support, the support is fixedly connected with a mounting frame, a fixing mechanism is arranged in the mounting frame, the support is connected with a spraying head through a rotating mechanism, the spraying head is rotationally connected with a water pipe, and the water pipe is fixedly connected with a water storage tank. The water storage tank is fixedly connected to the outer wall of the support, the rotating mechanism comprises a motor, an output shaft of the motor is fixedly connected with an electric telescopic rod, the electric telescopic rod is fixedly connected with a gear, the gear is meshed with a gear ring, the gear is slidably connected with a mounting frame, and the gear ring is fixedly connected with a mounting ring. According to the casting cleaning device capable of spraying at multiple angles, through the arrangement of the rotating mechanism, the spraying head can conduct circular motion around a casting, and therefore the effect of spraying and cleaning the casting at multiple angles is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting cleaning, in particular to a casting cleaning device capable of spraying at multiple angles. Background Art

[0002] Casting cleaning device is a device used to clean and remove dirt, oxides, grease and other impurities on the surface of castings. During the production process, castings often adhere to some impurities, such as iron filings, sand, oxides and grease, which will affect the surface quality of the castings and subsequent processing technology.

[0003] The casting cleaning device disclosed in publication number CN218361032U includes a body; a cleaning mechanism, which is arranged at the bottom of the body and is provided with a cleaning tank; a lifting mechanism, which can be lifted and lowered in the body; a filtering mechanism, which is installed in the lifting mechanism; a rotating mechanism, which is suitable for placing the casting to be cleaned, and the rotating mechanism can be rotatably installed inside the filtering mechanism. The above application document allows waste chips to fall off by immersion, but in actual use, some chips may not be cleaned by immersion due to their strong viscosity, and when the casting is placed inside the cleaning tank, it may happen that the area where the casting contacts the cleaning tank cannot obtain a good cleaning effect. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a casting cleaning device capable of spraying at multiple angles, which solves the problems raised in the above background technology. To achieve the above purpose, the utility model is implemented through the following technical solutions: a casting cleaning device capable of spraying at multiple angles, comprising a bracket, the bracket is fixedly connected to a mounting frame, a fixing mechanism is arranged inside the mounting frame, the bracket is connected to a spray head through a rotating mechanism, the spray head is rotatably connected to a water pipe, the water pipe is fixedly connected to a water storage tank, the water storage tank is fixedly connected to the outer wall of the bracket, the rotating mechanism comprises a motor, the output shaft of the motor is fixedly connected to an electric telescopic rod, the electric telescopic rod is fixedly connected to a gear, the gear is meshed with a gear ring, the gear is slidably connected to a mounting frame, the mounting frame is slidably connected to the gear ring, the mounting frame is slidably connected to the bracket, the gear ring is fixedly connected to a mounting ring, the mounting ring is fixedly connected to the spray head, and the spray head is fixedly connected to a control block.

[0005] Preferably, the surfaces of the gear ring and the gear are provided with annular slideways, and the gear ring and the gear are slidably connected to the mounting frame via the annular slideways. The slideway arrangement provided on the gear ring and the gear ensures that the gear ring and the gear can synchronously move in the vertical direction driven by the mounting frame without affecting the rotation effect of the gear and the gear ring.

[0006] Preferably, the control block is arranged in an area above the gear and the gear ring, and the radius of the gear is greater than the length of the control block. By setting the position of the control block, it is ensured that the control block will not contact the gear during use. By setting the radius of the gear and the length of the control block, it is ensured that the control block will not contact the electric telescopic rod during use, thereby affecting the use.

[0007] Preferably, the fixing mechanism includes a trapezoidal block, which is slidably connected to the inner wall of the mounting frame, the trapezoidal block is fixedly connected to a connecting rod, the connecting rod is slidably connected to the inner wall of the mounting frame, the end of the connecting rod away from the trapezoidal block is fixedly connected to a spring, the end of the spring away from the connecting rod is fixedly connected to the inner wall of the mounting frame, an air pressure tube is provided in the inner wall of the mounting frame, the inner wall of the air pressure tube is slidably connected to the end of the connecting rod, the air pressure tube is fixedly connected to a slider, the slider is threadedly connected to a fixing block, and a threaded rod is threadedly connected to the inner wall of the mounting frame.

[0008] Preferably, when the threaded rod is rotated to be closest to the inside of the mounting frame, the connecting rod can be just close to the inner wall of the mounting frame away from the spring. By setting the distance that the threaded rod can be rotated to inside the mounting frame, it is ensured that the staff can conveniently control the position of the connecting rod through the threaded rod, thereby preventing the connecting rod position from being shifted due to the force applied to the fixing block during the clamping process of the casting, thereby affecting the use effect.

[0009] Preferably, the end of the trapezoidal block on one side of the inner wall of the mounting frame is flush with the inner wall of the mounting frame. By setting the position of the end of the trapezoidal block on one side inside the mounting frame, it is ensured that the control block can touch the hypotenuse of the trapezoidal block during movement, thereby ensuring that the trapezoidal block can be squeezed to achieve the expected effect.

[0010] The utility model provides a casting cleaning device capable of spraying at multiple angles. It has the following beneficial effects:

[0011] (1) The utility model sets a rotating mechanism, and drives the electric telescopic rod to rotate through the motor, thereby causing the gear to rotate, and drives the gear ring to rotate, so that the installation box can drive the sprinkler head to rotate, so as to achieve the effect of spraying the component from different angles. Through the joint action of the electric telescopic rod and the mounting frame, the gear ring, the gear and the mounting ring can move up and down synchronously during use, so as to achieve the effect of not affecting the fixed installation of the component.

[0012] (2) The utility model achieves the clamping effect on the casting by setting a fixing mechanism and changing the distance between the fixing block and the threaded rod. The control block is driven to rotate by the spray head during the rotation process, so that the control block squeezes the trapezoidal block during the movement, so that the fixing block moves in the direction away from the casting under the joint action of the connecting rod, the air pressure tube and the slider, thereby achieving the cleaning effect of fixing the casting but not hindering the position of the clamping assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0015] Figure 3 It is a schematic diagram of the side cross-sectional structure of the utility model;

[0016] Figure 4 For this utility model Figure 2 Schematic diagram of the structure of A;

[0017] Figure 5 For this utility model Figure 2 Schematic diagram of the structure of B.

[0018] In the figure: 1. bracket; 2. mounting frame; 3. fixing mechanism; 4. rotating mechanism; 5. sprinkler head; 6. water pipe; 7. water storage tank; 41. motor; 42. electric telescopic rod; 43. gear; 44. gear ring; 45. mounting frame; 46. mounting ring; 47. control block; 31. trapezoidal block; 32. connecting rod; 33. spring; 34. air pressure tube; 35. slider; 36. fixing block; 37. threaded rod. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] See also Figure 1-5A casting cleaning device capable of spraying at multiple angles comprises a bracket 1, a bracket 1, a mounting frame 2 is fixedly connected to the bracket 1, a fixing mechanism 3 is arranged inside the mounting frame 2, and the fixing mechanism 3 is arranged in two groups. By setting the two groups of fixing mechanisms 3, it is ensured that when one group of fixing mechanisms is temporarily loosened due to the need to clean the fixed position on the surface of the casting, the fixing effect on the casting is not affected. The bracket 1 is connected to a spray head 5 through a rotating mechanism 4, and the spray head 5 is rotatably connected to a water pipe 6. By means of the rotating connection, the spray head 5 rotates in the process of rotation, and the water pipe 6 is relative to the water pipe 6. The sprinkler head 5 rotates, thereby ensuring that the water pipe 6 will not be entangled with other objects during the rotation process and affect the use. The water pipe 6 is fixedly connected to the water tank 7, and the water tank 7 is fixedly connected to the outer wall of the bracket 1. The rotating mechanism 4 includes a motor 41. The output shaft of the motor 41 is fixedly connected to the electric telescopic rod 42. The electric telescopic rod 42 is fixedly connected to a gear 43. The gear 43 is meshed with a gear ring 44. The gear 43 is slidably connected to a mounting frame 45. The surfaces of the gear ring 44 and the gear 43 are both provided with an annular slideway, and the gear ring 44 and the gear 43 slide with the mounting frame 45 through the annular slideway. The gear ring 44 is connected to the mounting frame 45 in a sliding manner, and the mounting frame 45 is connected to the bracket 1 in a sliding manner. The mounting ring 46 is fixedly connected to the sprinkler head 5, and the sprinkler head 5 is fixedly connected to the control block 47. The control block 47 is arranged in the area above the gear 43 and the gear ring 44, and the radius of the gear 43 is greater than the length of the control block 47. By adjusting the position of the control block The setting ensures that the control block will not contact the gear during use. The setting of the gear radius and the control block length ensures that the control block will not contact the electric telescopic rod during use, thereby affecting use. The electric telescopic rod is driven by the motor to rotate, thereby causing the gear to rotate, and driving the gear ring to rotate, so that the installation box can drive the sprinkler head to rotate, thereby achieving the effect of spraying the component from different angles. Through the joint action of the electric telescopic rod and the mounting frame, the gear ring, the gear and the mounting ring can move up and down synchronously during use, thereby achieving the effect of not affecting the fixed installation of the component.

[0021] When in use, the staff first starts the electric telescopic rod 42, so that the electric telescopic rod 42 is in a retracted state. At this time, the electric telescopic rod 42 drives the gear 43 to move upward, thereby driving the mounting frame 45 to move upward through the gear 43, so that the mounting frame 45 drives the gear ring 44 and the mounting ring 46 to move upward. At this time, the staff fixes and clamps the casting through the fixing mechanism 3. When the fixing is completed, the staff starts the electric telescopic rod 42 again, so that the electric telescopic rod 42 extends outward and drives the gear 43 to move downward, so that the gear 43 drives the mounting frame 45 to move upward. The mounting frame 45 drives the gear ring 44 and the mounting ring 46 to move downward, so that the mounting ring 46 is in a position that is relatively consistent with the horizontal position of the casting. At this time, the staff starts the motor 41, so that the output shaft of the motor 41 drives the electric telescopic rod 42 to rotate, and drives the gear 43 to rotate through the electric telescopic rod 42, so that the gear ring 44 is driven to rotate during the rotation of the gear 43, and the mounting ring 46 is driven to rotate through the gear ring 44, so that the sprinkler head 5 is driven by the mounting ring 46 to make a circular motion around the casting, so as to achieve a multi-angle spraying effect on the component.

[0022] See also Figure 1-5On the basis of the first embodiment, the fixing mechanism 3 includes a trapezoidal block 31, and the end of the trapezoidal block 31 on one side of the inner wall of the mounting frame 2 is flush with the inner wall of the mounting frame 2. By setting the position of the end of the trapezoidal block on one side inside the mounting frame, it is ensured that the control block can touch the bevel of the trapezoidal block during the movement of the control block, thereby ensuring that the trapezoidal block can be squeezed to achieve the expected effect. The trapezoidal block 31 is slidably connected to the inner wall of the mounting frame 2, and the trapezoidal block 31 is fixedly connected to a connecting rod 32, and the connecting rod 32 is connected to the mounting frame 2. The inner wall of the frame 2 is slidably connected, and the end of the connecting rod 32 away from the trapezoidal block 31 is fixedly connected with a spring 33. The end of the spring 33 away from the connecting rod 32 is fixedly connected to the inner wall of the mounting frame 2. An air pressure tube 34 is arranged in the inner wall of the mounting frame 2. The inner wall of the air pressure tube 34 is slidably connected to the end of the connecting rod 32. The air pressure tube 34 is fixedly connected with a slider 35. The slider 35 is threadedly connected with a fixed block 36. The part of the slider 35 in contact with the air pressure tube 34 is not provided with a thread. By setting the thread position, the fixation is ensured. The longest distance between the block 36 and the slider 35 is adjustable, while ensuring that the air pressure tube 34 can fit with the slider 35 to ensure that there is no leakage during use. A threaded rod 37 is threadedly connected to the inner wall of the mounting frame 2. When the threaded rod 37 is rotated to the point closest to the inside of the mounting frame 2, the connecting rod 32 can be just close to the inner wall of the mounting frame 2 away from the spring 33. By setting the distance that the threaded rod can be rotated to the inside of the mounting frame, it is ensured that the staff can easily control the position of the connecting rod through the threaded rod, so as to prevent the fixed block from shifting the connecting rod position due to force during the clamping process of the casting, thereby affecting the use effect. The clamping effect of the casting is achieved by changing the distance between the fixed block and the threaded rod. The control block is driven to rotate by the spray head during the rotation process, so that the control block squeezes the trapezoidal block during the movement, so that the fixed block moves in the direction away from the casting under the joint action of the connecting rod, the air pressure tube and the slider, thereby achieving the effect of fixing the casting but not hindering the cleaning of the position of the clamping assembly.

[0023] When in use, based on the first embodiment, when it is necessary to fix the component, the staff first rotates the threaded rod 47 so that the threaded rod 47 moves in the direction close to the inside of the mounting frame 2, so that the threaded rod 47 squeezes the connecting rod 32 during the movement, ensuring that the connecting rod 32 is in close contact with the inner wall of the mounting frame 2 away from the spring 33. At this time, the connecting rod is in the position closest to the air pressure tube 34. After completion, the staff rotates the fixing block 36 to change the distance between the fixing block 36 and the slider 35, thereby ensuring that the fixing block 36 can clamp the casting from top to bottom. After clamping, the staff rotates the threaded rod 47 in the opposite direction so that the threaded rod 47 releases the limit on the connecting rod 32. At this time, the connecting rod 32 still remains in a close contact with the mounting frame 2 driven by the spring 33. After the staff starts the equipment, when the sprinkler head 5 makes a circular motion around the casting driven by the mounting ring 46, the sprinkler head drives the control block 47 to make a circular motion. When the control block When 47 moves to contact with the trapezoidal block 31, the control block squeezes the trapezoidal block 31 through the inclined surface of the trapezoidal block 31, so that the trapezoidal block 31 is squeezed and drives the connecting rod 32 to move toward the side away from the air pressure tube 34, thereby reducing the air pressure inside the air pressure tube 34. At this time, the slider 35 moves in the direction away from the casting under the action of the air pressure, thereby driving the fixing block 36 to move in the direction away from the casting, so that the fixing block 36 does not contact the surface of the casting, so that the area of ​​the casting surface fixed by the fixing block 36 can be cleaned normally during the cleaning process. When the control block 47 leaves the trapezoidal block 31, the spring 33 drives the connecting rod 32 to reset, so that the slider 35 and the fixing block 36 are reset and re-fixed under the action of air pressure. Since the number of fixing mechanisms set is two groups, when one group of fixing blocks 36 leaves the surface of the casting, there is still another group of fixing blocks 36 to fix the casting, so the fixing effect of the casting is not affected during use.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A casting cleaning device capable of spraying at multiple angles, comprising a bracket (1), characterized in that: The bracket (1) is fixedly connected to a mounting frame (2), a fixing mechanism (3) is provided inside the mounting frame (2), the bracket (1) is connected to a spray head (5) via a rotating mechanism (4), the spray head (5) is rotatably connected to a water pipe (6), the water pipe (6) is fixedly connected to a water tank (7), and the water tank (7) is fixedly connected to the outer wall of the bracket (1); The rotating mechanism (4) comprises a motor (41), the output shaft of the motor (41) is fixedly connected to an electric telescopic rod (42), the electric telescopic rod (42) is fixedly connected to a gear (43), the gear (43) is meshed with a toothed ring (44), the gear (43) is slidably connected to a mounting frame (45), the mounting frame (45) is slidably connected to the toothed ring (44), the mounting frame (45) is slidably connected to the bracket (1), the toothed ring (44) is fixedly connected to a mounting ring (46), the mounting ring (46) is fixedly connected to a shower head (5), and the shower head (5) is fixedly connected to a control block (47).

2. A casting cleaning device capable of spraying at multiple angles according to claim 1, characterized in that: Circular slideways are provided on the surfaces of the gear ring (44) and the gear (43), and the gear ring (44) and the gear (43) are slidably connected to the mounting frame (45) via the circular slideway.

3. A casting cleaning device capable of spraying at multiple angles according to claim 2, characterized in that: The control block (47) is arranged in an area above the gear (43) and the gear ring (44), and the radius of the gear (43) is greater than the length of the control block (47).

4. The casting cleaning device capable of spraying at multiple angles according to claim 3, characterized in that: The fixing mechanism (3) comprises a trapezoidal block (31), the trapezoidal block (31) being slidably connected to the inner wall of the mounting frame (2), the trapezoidal block (31) being fixedly connected to a connecting rod (32), the connecting rod (32) being slidably connected to the inner wall of the mounting frame (2), one end of the connecting rod (32) away from the trapezoidal block (31) being fixedly connected to a spring (33), one end of the spring (33) away from the connecting rod (32) being fixedly connected to the inner wall of the mounting frame (2), an air pressure tube (34) being arranged in the inner wall of the mounting frame (2), the inner wall of the air pressure tube (34) being slidably connected to the end of the connecting rod (32), the air pressure tube (34) being fixedly connected to a slider (35), the slider (35) being threadedly connected to a fixing block (36), and a threaded rod (37) being threadedly connected to the inner wall of the mounting frame (2).

5. The casting cleaning device capable of spraying at multiple angles according to claim 4, characterized in that: When the threaded rod (37) is rotated to be closest to the inside of the installation frame (2), the connecting rod (32) can just be close to the inner wall of the installation frame (2) away from the spring (33).

6. The casting cleaning device capable of spraying at multiple angles according to claim 5, characterized in that: The end of the trapezoidal block (31) located on one side of the inner wall of the installation frame (2) is flush with the inner wall of the installation frame (2).

Citation Information

Patent Citations

  • Casting cleaning device

    CN218361032U