Gantry shear capable of automatically adjusting height of knife edge

By introducing the technology of automatically adjusting the blade height in the gantry shears, the lift chassis and infrared rangefinder are used to detect the material height, which solves the problem of inefficiency of traditional gantry shears when cutting thin materials, and achieves a more efficient cutting process.

CN222470855UActive Publication Date: 2025-02-14JIANGSU SANFANGSHENG HEAVY IND TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420238537.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-02-14
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The shearing edges of traditional gantry shears are fixed in height and cannot be adjusted, resulting in wasting time and energy consumption when cutting thin materials.

Method used

A gantry shear including a lift chassis, a lift drive assembly and an infrared rangefinder was designed to automatically adjust the height of the shear blade by detecting the material height.

Benefits of technology

Automatic adjustment under different material thicknesses is realized, saving time and energy consumption and improving cutting efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222470855U_ABST
    Figure CN222470855U_ABST
Patent Text Reader

Abstract

The gantry shear capable of automatically adjusting the height of the knife edge comprises a knife holder and a shear blade, a lifting machine box is arranged at the top of the knife holder, a lifting driving assembly is arranged in the lifting machine box, and the lifting driving assembly is connected with the shear blade. The lifting motor is controlled to drive the lifting screw rod, so that the lifting screw rod is in meshed transmission with one connecting seat at the top of the shearing blade, and the other connecting seat at the top of the shearing blade is matched with the lifting sliding shaft for sliding guide, so that lifting adjustment of the shearing blade is realized. And the telescopic rod of the clutch hydraulic telescopic piece is controlled to retract until the pressure conduction wedge-shaped clamping strip of the tool apron and the pressure conduction wedge-shaped clamping groove of the shearing blade are clamped again, under the clamping of the pressure conduction wedge-shaped clamping strip and the pressure conduction wedge-shaped clamping groove, the pressure needed by the shearing blade in the cutting process is borne, and stable cutting is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of gantry shears, in particular to a gantry shear capable of automatically adjusting the height of a blade. Background Art

[0002] When the gantry shearing machine is working, the waste materials are pushed to the shearing platform by the pushing mechanism, and then the pressing head presses the materials on the shearing platform. Then the scissor seat moves downward, and the materials are cut by the shear blades set on the scissor seat and the shearing platform that shear against each other up and down.

[0003] The height of the shearing blade of traditional gantry shears is fixed and cannot be adjusted. When the sheared material is relatively thin, the upper knife and the press will run idle for a period of time, thus wasting time and energy. However, this design can detect the height of the press to automatically adjust the height of the blade, thus saving time and energy. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a gantry shear capable of automatically adjusting the height of the blade, so as to more accurately solve the above problems.

[0005] The utility model is realized by the following technical solutions:

[0006] The utility model proposes a gantry shears capable of automatically adjusting the blade height, comprising a knife seat and a shearing blade, a lifting box being provided on the top of the knife seat, a lifting drive assembly being provided inside the lifting box, the lifting drive assembly comprising a base, a lifting slide shaft being provided on one side of the base extending vertically downward and passing through the bottom of the lifting box, a lifting screw being provided on the other side of the base extending vertically downward and passing through the bottom of the lifting box, connecting seats being provided on both sides of the top of the shearing blade, and the lifting slide shaft being slidably connected with the connecting seat corresponding to the top of the shearing blade, the lifting screw being screwed with a pressure-conducting wedge-shaped groove corresponding to the top of the shearing blade, a lifting motor being provided on the base, and the output shaft end of the lifting motor being transmission-connected with the upper end of the lifting screw, a bracket being provided at the bottom of the lifting box, an infrared rangefinder being fixed on the bracket, and the detection direction of the infrared rangefinder is vertically downward.

[0007] Furthermore, a guide rail is provided at the bottom of the inner cavity of the lifting box, and a slide groove is provided at the bottom of the base which is slidably connected to the guide rail. A clutch hydraulic telescopic part is provided on one side of the inner cavity of the lifting box, and the telescopic rod end of the guide rail is connected to the base, and the guide of the telescopic rod of the guide rail is consistent with the guide of the guide rail.

[0008] Furthermore, a reserved through slot for the lifting slide shaft and the lifting screw rod to pass through is opened at the bottom of the lifting box. The reserved through slot is a waist-shaped hole slot, and the length direction of the hole slot of the reserved through slot is consistent with the guidance of the guide rail.

[0009] Furthermore, a side of the knife seat close to the shear blade is provided with a plurality of pressure-conducting wedge-shaped strips arranged at equal intervals in the vertical direction, and a top of the shear blade and a side close to the knife seat is provided with a pressure-conducting wedge-shaped groove matching with the pressure-conducting wedge-shaped strips.

[0010] Furthermore, a control box is provided in the inner cavity of the lifting box, and a processor and a control chip are integrated inside the control box. The processor inside the control box is respectively connected to the control chip and the infrared rangefinder data, and the control chip is connected to control the start and stop of the lifting motor and the clutch hydraulic telescopic parts.

[0011] Beneficial effects of the utility model:

[0012] 1. The utility model drives the lifting screw by controlling the lifting motor, so that the lifting screw is meshed with one of the connecting seats on the top of the shear blade for transmission, and the other connecting seat on the top of the shear blade cooperates with the lifting slide shaft under the sliding guide to realize the lifting and lowering adjustment of the shear blade.

[0013] 2. The utility model adjusts the shear blade to a suitable height and then controls the telescopic rod of the clutch hydraulic telescopic part to retract until the pressure-conducting wedge-shaped card strip of the knife seat and the pressure-conducting wedge-shaped card slot of the shear blade are re-engaged. Under the engagement of the pressure-conducting wedge-shaped card strip and the pressure-conducting wedge-shaped card slot, the shear blade bears the pressure required in the cutting process, thereby ensuring stable cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the first three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the overall second three-dimensional structure of the utility model;

[0016] Figure 3 It is a front view of the structure of the utility model;

[0017] Figure 4 It is a side view of the structure of the utility model.

[0018] In the figure: 1. knife holder; 101. lifting box; 1011. reserved through slot; 102. pressure-conducting wedge-shaped card strip; 2. shear blade; 201. connecting seat; 202. pressure-conducting wedge-shaped card slot; 3. lifting drive assembly; 301. base; 302. lifting slide shaft; 303. lifting screw rod; 304. lifting motor; 305. guide rail; 306. clutch hydraulic telescopic part; 4. bracket; 401. infrared rangefinder; 5. control box. DETAILED DESCRIPTION

[0019] In order to more clearly and completely illustrate the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings.

[0020] Please refer to Figure 1-Figure 4 The utility model proposes a gantry shear capable of automatically adjusting the blade height, comprising a knife seat 1 and a shearing blade 2, a lifting box 101 is arranged on the top of the knife seat 1, a lifting driving assembly 3 is arranged inside the lifting box 101, the lifting driving assembly 3 comprises a base 301, a lifting slide shaft 302 is arranged vertically downward and passes through the bottom of the lifting box 101 on one side of the base 301, a lifting screw rod 303 is arranged vertically downward and passes through the bottom of the lifting box 101 on the other side of the base 301, connecting seats 201 are arranged on both sides of the top of the shearing blade 2, and the lifting slide shaft 302 is slidably connected with the connecting seat 201 corresponding to the top of the shearing blade 2, and the lifting screw rod 303 is connected to the pressure sensor corresponding to the top of the shearing blade 2. The guide wedge-shaped slots 202 are screwed together, and a lifting motor 304 is provided on the base 301, and the output shaft end of the lifting motor 304 is transmission-connected to the upper end of the lifting screw rod 303. The lifting screw rod 303 is driven by controlling the lifting motor 304, so that the lifting screw rod 303 is meshed with one of the connecting seats 201 at the top of the shear blade 2 for transmission, and the other connecting seat 201 at the top of the shear blade 2 cooperates with the lifting slide shaft 302 to slide under the guide, so as to realize the lifting and lowering adjustment of the shear blade 2. A bracket 4 is provided at the bottom of the lifting box 101, and an infrared rangefinder 401 is fixed on the bracket 4, and the detection direction of the infrared rangefinder 401 is vertically downward, and the thickness of the cut material is detected by the infrared rangefinder 401.

[0021] Combination Figure 2 , Figure 3 and Figure 4As shown, a guide rail 305 is provided at the bottom of the inner cavity of the lifting box 101, and a slide groove slidably connected to the guide rail 305 is provided at the bottom of the base 301, a clutch hydraulic telescopic part 306 is provided on one side of the inner cavity of the lifting box 101, and the telescopic rod end of the guide rail 305 is connected to the base 301, and the telescopic rod guide of the guide rail 305 is consistent with the guide of the guide rail 305, and a reserved through groove 1011 for the lifting slide shaft 302 and the lifting screw rod 303 to pass through is provided at the bottom of the lifting box 101, the reserved through groove 1011 is a waist-shaped hole groove, and the hole length direction of the reserved through groove 1011 is consistent with the guide of the guide rail 305, a plurality of pressure-conducting wedge-shaped card strips 102 arranged at equal intervals in the vertical direction are provided on the side of the knife seat 1 close to the shear blade 2, and a pressure-conducting wedge-shaped card slot 202 matching the pressure-conducting wedge-shaped card strip 102 is provided on the top of the shear blade 2 and on the side close to the knife seat 1. During specific operation, by controlling the extension of the telescopic rod of the clutch hydraulic telescopic component 306, the lifting slide shaft 302 and the lifting screw rod 303 on the base 301 drive the shear blade 2 away from the tool seat 1 until the pressure-conducting wedge-shaped card strip 102 of the tool seat 1 is disengaged from the pressure-conducting wedge-shaped card slot 202 of the shear blade 2. At this time, the shear blade 2 can be raised and lowered until it is adjusted to a suitable height. Then the telescopic rod of the clutch hydraulic telescopic component 306 is controlled to retract until the pressure-conducting wedge-shaped card strip 102 of the tool seat 1 is reengaged with the pressure-conducting wedge-shaped card slot 202 of the shear blade 2. Under the engagement of the pressure-conducting wedge-shaped card strip 102 and the pressure-conducting wedge-shaped card slot 202, the shear blade 2 bears the pressure required during the cutting process.

[0022] The inner cavity of the lifting box 101 is provided with a control box 5, and the control box 5 is equipped with a processor and a control chip. The processor inside the control box 5 is respectively connected to the control chip and the infrared rangefinder 401 for data. The processor collects and processes the height information of the distance from the material collected by the infrared rangefinder 401, calculates and determines the thickness of the material, and when the height adjustment of the shear blade 2 is required, the processor sends instructions to the control chip, and the control chip is connected to control the start and stop of the lifting motor 304 and the clutch hydraulic telescopic part 306.

[0023] Of course, the present utility model may have many other implementations. Based on the present implementation, other implementations obtained by ordinary technicians in this field without any creative work are all within the scope of protection of the present utility model.

Claims

1. A gantry shear capable of automatically adjusting the blade height, comprising a blade holder (1) and a shear blade (2), characterized in that: A lifting box (101) is provided on the top of the blade seat (1), and a lifting drive assembly (3) is provided inside the lifting box (101). The lifting drive assembly (3) comprises a base (301), and a lifting slide shaft (302) extending vertically downward and passing through the bottom of the lifting box (101) is provided on one side of the base (301), and a lifting screw rod (303) extending vertically downward and passing through the bottom of the lifting box (101) is provided on the other side of the base (301). Connecting seats (201) are provided on both sides of the top of the shear blade (2), and the lifting slide shaft (302) is connected to the shear blade (2). The connecting seat (201) corresponding to the top of the cutting blade (2) is slidably connected, and the lifting screw (303) is screwed to the pressure-conducting wedge-shaped slot (202) corresponding to the top of the cutting blade (2). A lifting motor (304) is provided on the base (301), and the output shaft end of the lifting motor (304) is transmission-connected to the upper end of the lifting screw (303). A bracket (4) is provided at the bottom of the lifting box (101), and an infrared rangefinder (401) is fixed on the bracket (4), and the detection direction of the infrared rangefinder (401) is vertically downward.

2. A gantry shear capable of automatically adjusting the blade height according to claim 1, characterized in that: A guide rail (305) is provided at the bottom of the inner cavity of the lifting box (101), and a slide groove slidably connected to the guide rail (305) is provided at the bottom of the base (301). A clutch hydraulic telescopic part (306) is provided on one side of the inner cavity of the lifting box (101), and the telescopic rod end of the guide rail (305) is connected to the base (301), and the guide of the telescopic rod of the guide rail (305) is consistent with the guide of the guide rail (305).

3. A gantry shear capable of automatically adjusting the blade height according to claim 2, characterized in that: The bottom of the lifting box (101) is provided with a reserved through slot (1011) for the lifting slide shaft (302) and the lifting screw rod (303) to pass through. The reserved through slot (1011) is a waist-shaped hole slot, and the length direction of the hole slot of the reserved through slot (1011) is consistent with the guide of the guide rail (305).

4. The gantry shears capable of automatically adjusting the blade height according to claim 1, characterized in that: A plurality of pressure-conducting wedge-shaped clamping strips (102) arranged at equal intervals in a vertical direction are provided on one side of the knife seat (1) close to the shear blade (2), and a pressure-conducting wedge-shaped clamping groove (202) matching with the pressure-conducting wedge-shaped clamping strips (102) is provided on the top of the shear blade (2) and on one side close to the knife seat (1).

5. A gantry shear capable of automatically adjusting the blade height according to claim 1 or 2, characterized in that: The inner cavity of the lifting box (101) is provided with a control box (5), and a processor and a control chip are integrated inside the control box (5). The processor inside the control box (5) is respectively connected to the control chip and the infrared rangefinder (401) for data connection, and the control chip is connected to control the start and stop of the lifting motor (304) and the clutch hydraulic telescopic part (306).