Multifunctional brush profile welding device
By designing a multi-functional welding device for brush profiles, the automatic positioning and multi-functional welding of profiles is achieved using components such as rotating discs and fixed columns, the problems of single functions and cumbersome operations of traditional welding equipment are solved, the welding accuracy and safety are improved, and the welding accuracy and safety are reduced. production costs.
Patent Information
- Application Number
- CN202421153316.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Traditional brush profile welding equipment has a single function and cannot meet the diverse welding needs. It takes a lot of time and labor to replace welding heads and adjust positioning.
A multi-functional welding device for brush profiles is designed, and the automatic positioning and multi-functional welding of the profiles are achieved through the cooperation of rotating discs, fixed columns, cross moving grooves, cross moving blocks, small cylinders and pressure plates.
It improves welding accuracy and product quality, reduces manual operation, reduces labor intensity for workers, and improves the safety of the working environment through protective devices, reduces material waste and production costs.
Smart Images

Figure CN222471241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brush profile processing equipment, in particular to a multifunctional welding device for brush profiles. Background Art
[0002] Brush profiles are widely used in industry, such as automobile manufacturing, electronic equipment assembly and other fields. The welding process is one of the key steps to ensure product performance. Traditional welding equipment usually has a single function and cannot meet the diverse welding needs. It takes a lot of time and labor to replace the welding head and adjust the positioning. With the development of industrial automation and precision processing technology, the performance requirements for welding equipment are also constantly increasing.
[0003] In the existing document 202022679607.0, it is impossible to perform welding at different positions. The welding process of brush profiles usually requires the use of single-function welding equipment. The equipment requires a lot of time and labor when replacing the welding head and adjusting the positioning. Therefore, the utility model proposes a multifunctional welding device for brush profiles to solve the problems existing in the prior art. Utility Model Content
[0004] In view of the above problems, the purpose of the utility model is to propose a multifunctional welding device for brush profiles. The multifunctional welding device for brush profiles places the profile on the rotating disk for automatic positioning through the mutual cooperation of a rotating disk, a fixed column, a cross movable groove, a cross movable block, a small cylinder and a pressure plate. The automatic positioning mechanism ensures the precise positioning of the brush profile, thereby improving the welding accuracy and ensuring product quality. The fixed rotating disk is driven by the main motor to rotate, which facilitates welding at different positions.
[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a multifunctional welding device for brush profiles, comprising a workbench, a welding assembly and a fixing assembly, the welding assembly is fixedly installed on the top of the workbench, and a protective assembly is movably provided on the outer side of the welding assembly, the profile is welded by the welding assembly, and different profiles are fixed by the fixing assembly, the fixing assembly comprises a rotating disk, a fixed column, a cross movable groove, a cross movable block, a small cylinder and a pressing plate, the top of the workbench is rotatably installed with a rotating disk, fixed columns are movably installed on both sides of the top of the rotating disk, cross movable grooves are opened on both sides of the inside of the rotating disk, a cross movable block is fixedly installed on the bottom of the fixed column, the cross movable block is arranged inside the cross movable groove, a small cylinder is fixedly installed on the top of the fixed column, the output end of the small cylinder is connected with a pressing plate, and the pressing plate is arranged just above the rotating disk.
[0006] A further improvement is that the welding assembly includes a main bracket, a main cylinder, a welding seat and a welding head, the main bracket is fixedly installed on the top of the workbench, the main cylinder is fixedly installed on the inner side of the main bracket, the output end of the main cylinder is connected to the welding seat, and the welding head is fixedly installed on the bottom of the welding seat.
[0007] A further improvement is that a protection box is movably installed on the outer side above the workbench, and the protection box is arranged above the welding assembly.
[0008] Further improvements are: fixed seats are fixedly installed at both ends of the front side of the workbench, a threaded rod is rotatably installed between the two groups of the fixed seats, a threaded sleeve is sleeved on the surface of the threaded rod, the top of the threaded sleeve is connected to the protective box, a rotating motor is fixedly installed on one side of the fixed seat, and the output end of the rotating motor is connected to the threaded rod.
[0009] A further improvement is that a limit rod is fixedly installed on the other side of the workbench, a sliding sleeve is fixedly installed on the other side of the protection box, and the limit rod is arranged in the sliding sleeve.
[0010] A further improvement is that a main motor is fixedly installed at the bottom of the workbench, and the output end of the main motor is connected to the rotating disk.
[0011] A further improvement is that a visual window is fixedly mounted on the front of the protection box.
[0012] The beneficial effects of the utility model are as follows: the utility model places the profile on the rotating disk for automatic positioning through the mutual cooperation between the rotating disk, the fixed column, the cross movable groove, the cross movable block, the small cylinder and the pressing plate; the automatic positioning mechanism ensures the precise positioning of the brush profile, thereby improving the welding accuracy and ensuring the product quality; the fixed rotating disk is driven to rotate by the main motor for convenience in welding at different positions; the up and down movement of the pressing plate enables the device to adapt to the processing of brush profiles of different specifications and shapes; the welding device with a high degree of automation reduces manual operation and reduces the labor intensity of workers; the protection box, the fixed seat, the threaded rod, the threaded sleeve and the rotating motor cooperate with each other and the movement of the protection box is used to block the generated sparks, thereby improving the safety of the working environment; the high-efficiency and high-precision welding device can reduce material waste and production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 It is a front cross-sectional view of the utility model;
[0015] Figure 2 It is a front schematic diagram of the utility model;
[0016] Figure 3 It is a schematic diagram of a rotating disk of the utility model.
[0017] Among them: 1. Workbench; 2. Rotating disk; 3. Fixed column; 4. Cross moving groove; 5. Cross moving block; 6. Small cylinder; 7. Press plate; 8. Main bracket; 9. Main cylinder; 10. Welding seat; 11. Welding head; 12. Protective box; 13. Fixed seat; 14. Threaded rod; 15. Threaded sleeve; 16. Rotating motor; 17. Limit rod; 18. Main motor; 19. Visual window. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the practical embodiment to clearly and completely describe the technical solution in the practical embodiment. Obviously, the described embodiment is only a part of the embodiment of the practical, not all of the embodiments. Based on the embodiment in the practical, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical.
[0019] In the description of this utility model, it should be noted that, unless otherwise clearly specified and limited, the terms installation, connection and connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] according to Figure 1 , Figure 2 , Figure 3As shown, the present embodiment provides a multifunctional welding device for brush profiles, including a workbench 1, a welding assembly and a fixing assembly. The welding assembly is fixedly installed on the top of the workbench 1, and a protective assembly is movably provided on the outer side of the welding assembly. The profiles are welded by the welding assembly, and different profiles are fixed by the fixing assembly. The fixing assembly includes a rotating disk 2, a fixing column 3, a cross moving groove 4, a cross moving block 5, a small cylinder 6 and a pressing plate 7. By placing the brush profile on the workbench 1, the rotating disk 2 is rotatably installed on the top of the workbench 1, and the fixing columns 3 are movably installed on both sides of the top of the rotating disk 2. , drive the fixed column 3 to move above the rotating disk 2, cross moving grooves 4 are opened on both sides of the rotating disk 2, and a cross moving block 5 is fixedly installed at the bottom of the fixed column 3, and the cross moving block 5 is arranged inside the cross moving groove 4. The position of the fixed column 3 is moved by moving the cross moving block 5 in the cross moving groove 4, so that the fixed column 3 can be fixed at different positions. A small cylinder 6 is fixedly installed on the top of the fixed column 3, and a pressure plate 7 is connected to the output end of the small cylinder 6. The pressure plate 7 is arranged just above the rotating disk 2, and the small cylinder 6 is driven to drive the pressure plate 7 to descend for fixing the brush profile.
[0021] The welding assembly includes a main bracket 8, a main cylinder 9, a welding seat 10 and a welding head 11. The main bracket 8 is fixedly installed on the top of the workbench 1, and the main cylinder 9 is fixedly installed on the inner side of the main bracket 8. The main cylinder 9 is installed through the main bracket 8. The output end of the main cylinder 9 is connected to the welding seat 10. The welding seat 10 is driven to descend by the main cylinder 9. The welding head 11 is fixedly installed on the bottom of the welding seat 10. The welding seat 10 drives the welding head 11 to descend to perform welding processing on the fixed brush profile.
[0022] A protective box 12 is movably installed on the outer side above the workbench 1. The protective box 12 is arranged above the welding assembly. The setting of the protective box 12 can avoid injuries to workers during welding.
[0023] Fixed seats 13 are fixedly installed at both ends of the front side of the workbench 1, and a threaded rod 14 is rotatably installed between the two groups of fixed seats 13. A threaded sleeve 15 is sleeved on the surface of the threaded rod 14, and the upper part of the threaded sleeve 15 is connected to the protective box 12. A rotating motor 16 is fixedly installed on one side of the fixed seat 13. The motor model is Y90S-2. The output end of the rotating motor 16 is connected to the threaded rod 14. The threaded rod 14 is rotated by driving the rotating motor 16. The rotation of the threaded rod 14 drives the threaded sleeve 15 to move. The threaded sleeve 15 drives the protective box 12 to move to the outside of the welding assembly to protect the sparks generated during welding, thereby further improving the safety of the device.
[0024] A limit rod 17 is fixedly installed on the other side of the workbench 1, and the protection box 12 is limited by the setting of the limit rod 17. A sliding sleeve is fixedly installed on the other side of the protection box 12, and the limit rod 17 is set in the sliding sleeve to facilitate the movement and use of the protection box 12.
[0025] A main motor 18 is fixedly installed at the bottom of the workbench 1, and the output end of the main motor 18 is connected to the rotating disk 2. The main motor 18 drives the rotating disk 2 to rotate to change the position of the brush profile fixed above.
[0026] A viewing window 19 is fixedly installed on the front of the protection box 12 , through which the profile being welded inside the protection box 12 can be observed.
[0027] When the multifunctional welding device for brush profiles is used, the profiles are welded through the welding assembly, and different profiles are fixed through the fixing assembly. The brush profile is placed on the workbench 1, the fixing column 3 is driven to move, and the position of the fixing column 3 is moved by moving the cross moving block 5 in the cross moving groove 4 to facilitate fixing at different positions. The small cylinder 6 is driven to drive the pressing plate 7 to descend to fix the brush profile, and the main cylinder 9 is installed through the main bracket 8. The welding seat 10 is driven to descend by the main cylinder 9, and the welding seat 10 drives the welding head 11 to descend to perform welding processing on the fixed brush profile. The protection box 12 is provided to avoid harm to the workers during welding, the threaded rod 14 is driven to rotate by the rotating motor 16, and the rotation of the threaded rod 14 drives the threaded sleeve 15 to move, and the threaded sleeve 15 drives the protection box 12 to move to the outside of the welding assembly to protect the sparks generated during welding, thereby further improving the safety of the device, and the protection box 12 is limited by the setting of the limit rod 17 to facilitate the movement of the protection box 12, and the main motor 18 drives the rotating disk 2 to rotate to change the position of the brush profile fixed above, and the viewing window 19 is used to facilitate the observation of the profile being welded inside the protection box 12.
[0028] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A multifunctional welding device for brush profiles, comprising a workbench (1), a welding assembly and a fixing assembly, characterized in that: A welding assembly is fixedly mounted on the top of the workbench (1), a protective assembly is movably arranged on the outer side of the welding assembly, the fixed assembly comprises a rotating disk (2), a fixed column (3), a cross movable groove (4), a cross movable block (5), a small cylinder (6) and a pressing plate (7), a rotating disk (2) is rotatably mounted on the top of the workbench (1), fixed columns (3) are movably mounted on both sides of the rotating disk (2), a cross movable groove (4) is provided on both sides of the rotating disk (2), a cross movable block (5) is fixedly mounted on the bottom of the fixed column (3), the cross movable block (5) is arranged inside the cross movable groove (4), a small cylinder (6) is fixedly mounted on the top of the fixed column (3), and the output end of the small cylinder (6) is connected to the pressing plate (7).
2. A multifunctional welding device for brush profiles according to claim 1, characterized in that: The welding assembly comprises a main support (8), a main cylinder (9), a welding seat (10) and a welding head (11); the main support (8) is fixedly mounted on the top of the workbench (1); the main cylinder (9) is fixedly mounted on the inner side of the main support (8); the output end of the main cylinder (9) is connected to the welding seat (10); and the welding head (11) is fixedly mounted on the bottom of the welding seat (10).
3. A multifunctional welding device for brush profiles according to claim 1, characterized in that: A protection box (12) is movably installed on the outer side above the workbench (1), and the protection box (12) is arranged above the welding assembly.
4. A multifunctional welding device for brush profiles according to claim 3, characterized in that: Fixed seats (13) are fixedly installed at both ends of the front side of the workbench (1), a threaded rod (14) is rotatably installed between two groups of the fixed seats (13), a threaded sleeve (15) is sleeved on the surface of the threaded rod (14), and the top of the threaded sleeve (15) is connected to the protective box (12), and a rotating motor (16) is fixedly installed on one side of the fixed seat (13), and the output end of the rotating motor (16) is connected to the threaded rod (14).
5. The multifunctional welding device for brush profiles according to claim 3, characterized in that: A limiting rod (17) is fixedly mounted on the other side of the workbench (1), and a sliding sleeve is fixedly mounted on the other side of the protection box (12), wherein the limiting rod (17) is arranged in the sliding sleeve.
6. A multifunctional welding device for brush profiles according to claim 1, characterized in that: A main motor (18) is fixedly mounted on the bottom of the workbench (1), and an output end of the main motor (18) is connected to the rotating disk (2).
7. A multifunctional welding device for brush profiles according to claim 3, characterized in that: A visual window (19) is fixedly mounted on the front of the protection box (12).
Citation Information
Patent Citations
Welding and forming integrated profile production equipment
CN213730209U