Half-shaft feeding stock bin
By designing the half-axle feed silo, and using the drive mechanism and electromagnet to achieve efficient destacking of the half-axle blank, the problems of low efficiency and high cost in the prior art are solved, and production efficiency and equipment utilization are improved.
Patent Information
- Application Number
- CN202420247936.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The prior art has low efficiency and high cost in the destacking process of semi-axle blanks, and the semi-automated operation method has the problems of high labor intensity and low efficiency of operators.
A half-axle feed silo is designed, including bracket components, rack components and walking depalletized components. The driving mechanism drives the walking depalletized components to move, and uses an electromagnetic to grab the half-axle blank, and passes the feed cylinder and beats. The cylinders are precisely positioned and destacked.
It realizes high efficiency of semi-axis automatic de-palletization, reduces labor costs, improves the comprehensive utilization rate of equipment, and can be suitable for the production of products of different specifications.
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Figure CN222471412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation, in particular to a semi-axle loading bin. Technical Background
[0002] With the rapid development of the automobile industry, automobile sales are increasing. In order to improve production efficiency, more and more automobile manufacturers are pursuing diversified and flexible production, and the demand for automated production is getting higher and higher. In the existing technology of semi-axle production of automobile bridge boxes, the semi-axle blanks have the problems of low destacking efficiency and high cost in the destacking process. How to solve the problem of low-cost and efficient destacking of semi-axle blanks has always been a difficult problem that plagues its automated production. In addition, in current production practice, there is also a semi-automatic operation method using a labor-saving rocker arm, which also has the problems of low efficiency and high labor intensity of the operator. Utility Model Content
[0003] In order to solve the above problems, the utility model provides a half-axle loading bin. The utility model adopts commonly used parts in the industry, has low manufacturing cost, low use and maintenance cost, high flexibility, and can be applied to the production of products of different specifications in the same series. It is highly efficient and solves the problem of automatic destacking of half-axles. Compared with the semi-mechanized production method, the utility model realizes that the automated equipment basically does not occupy the machine tool processing time, and significantly improves the comprehensive utilization rate of the equipment.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A half-axle loading bin comprises a support component, a rack component and a walking and destacking component, wherein the rack component comprises a rack for carrying half-axle blanks, the walking and destacking component is installed above the support component, the rack component is installed on the support component, a driving mechanism is provided on the support component, the driving mechanism is connected to the walking and destacking component and drives the walking and destacking component to move on the support component.
[0006] The bracket components include a bracket, a lifting cylinder, a lifting plate, a lifting guide rod, and a platform frame for carrying the half-axle blanks after destacking. One end of the platform frame is installed on the bracket through a hinged structure, and an adjustment bolt is provided below the other end. The cylinder body of the lifting cylinder is connected to the bracket, and the piston end of the lifting cylinder is connected to the lifting plate, which is provided with a lifting guide rod. The bracket is provided with a guide sleeve 2 that cooperates with the lifting guide rod. The lifting cylinder is actuated to drive the lifting plate to move up and down.
[0007] The bracket is provided with a cross bar, and the cylinder body of the ejecting cylinder is connected to the cross bar.
[0008] A flapping adjustment bolt is arranged on the end face of the bracket, and a flapping cylinder is arranged on the other side.
[0009] There are two platforms.
[0010] The driving mechanism includes a reduction motor, a sprocket, and a chain. The reduction motor is installed on the upper part of the bracket. The output end of the reduction motor is connected to the rotating shaft. The rotating shaft is connected to the sprocket shaft through a coupling. A sprocket is installed on the sprocket shaft. The walking and destacking component is connected to the chain. The rotation of the reduction motor drives the walking and destacking component to move back and forth above the bracket.
[0011] The walking and destacking component includes a connecting frame, a destacking cylinder, a support, and an electromagnet. The support is connected to the chain of the driving mechanism. The cylinder body of the destacking cylinder is fixed on the support. The piston output end of the destacking cylinder is connected to the connecting frame. Two electromagnets are arranged under the connecting frame to grab the half-axle blank.
[0012] The connecting frame is provided with two guide rods, the support is provided with a guide sleeve 1, and the guide rods are matched with the guide sleeve 1.
[0013] The sprocket is respectively provided at four corner positions on both sides of the upper part of the bracket, and the two sprockets on the same side are connected by a chain.
[0014] The beneficial effects of the utility model are:
[0015] 1. This utility model uses commonly used parts in the industry, which is low in cost. When used normally, it only requires simple regular maintenance, and the cost of later use is low. Using this utility model for automated production can replace 3 workers (3 shifts / day), saving labor costs.
[0016] 2. The utility model has high efficiency and solves the problem of automated destacking of semi-axles. Compared with the semi-mechanized production equipment in the prior art, the utility model is used for automated production, which realizes that the automated equipment basically does not occupy the machine tool processing time, and significantly improves the comprehensive utilization rate of the equipment.
[0017] 3. The utility model is highly flexible. When producing products of different specifications, by replacing the material rack, adjusting the position of the tapping adjustment bolt and the formula setting, the utility model can be applied to the production of products of different specifications in the same series.
[0018] 4. Two electromagnets are arranged under the connecting frame of the utility model, and the electromagnets are used to grab the half-axle blanks. Multiple half-axle blanks can be grabbed at one time, which greatly improves the destacking efficiency.
[0019] 5. A flap adjustment bolt is arranged on the end face of the bracket, and a flap cylinder is arranged on the other side. The positioning of workpieces of different lengths can be achieved by changing the position of the flap adjustment bolt, and more functions can be achieved through a cost-effective and simple device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 Schematic diagram of the half-axle loading silo structure Figure 1 ;
[0021] Figure 2 It is a schematic diagram of the structure of the rack components;
[0022] Figure 3 Schematic diagram of the walking and depalletizing parts structure Figure 1 ;
[0023] Figure 4 Schematic diagram of the structure of walking and depalletizing parts Figure 2 ;
[0024] Figure 5 Schematic diagram of the bracket component structure Figure 1 ;
[0025] Figure 6 Schematic diagram of the bracket component structure Figure 2 ;
[0026] Figure 7 Schematic diagram of the bracket component structure Figure 3 ;
[0027] Figure 8 Schematic diagram of the half-axle loading silo structure Figure 2 ;
[0028] Fig. 9 Schematic diagram of the half-axle loading silo structure Figure 3 .
[0029] In the figure: bracket component 1, walking and destacking component 2, material rack component 3, material rack 4, half-axle blank 5, support 6, destacking cylinder 7, guide rod 8, connecting frame 9, electromagnet 10, bracket 11, reduction motor 12, sprocket 13, ejecting cylinder 14, ejecting guide rod 15, ejecting plate 16, flap adjustment bolt 17, flap cylinder 18, adjustment bolt 19, platform frame 20, chain 21, cross bar 22, guide sleeve 2 23, guide sleeve 1 24. DETAILED DESCRIPTION
[0030] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0031] like Figure 1-9As shown, a semi-axle loading silo includes a bracket component 1, a rack component 3, and a walking and destacking component 2. The walking and destacking component 2 is installed above the bracket component 1, and the rack component 3 is installed on the bracket component 1. A driving mechanism is provided on the bracket component 1, and the driving mechanism is connected to the walking and destacking component 2 and drives the walking and destacking component 2 to move on the bracket component 1.
[0032] Combination Figure 2 The rack component 3 includes a rack 4 for carrying the half-axle blank 5. The function of the rack component 3 is to carry the half-axle blank 5. Before production, the half-axle blank 5 is placed in the rack 4 by the previous sequence, and then the rack component 3 is transferred to the bracket component 1 by a forklift or a crane and other tools, waiting for automated destacking production.
[0033] Combination Figure 5 , Figure 6 , Figure 7 The support component 1 includes a support 11, a push cylinder 14, a push plate 16, a push guide rod 15, and a platform frame 20 for carrying the semi-axle blank after destacking. One end of the platform frame 20 is installed on the support 11 through a hinged structure, and an adjustment bolt 19 is provided below the other end to achieve the angle adjustment of the platform frame 20. The cylinder body of the push cylinder 14 is connected to the support 11, and the piston end of the push cylinder 14 is connected to the push plate 16. The push guide rod 15 is provided on the push plate 16. The support 11 is provided with a guide sleeve 23 that cooperates with the push guide rod 15. The push cylinder 14 is activated to drive the push plate 16 to move up and down. The platform frame 20 is provided with two.
[0034] The bracket 11 is provided with a cross bar 22 , and the cylinder body of the ejecting cylinder 14 is connected to the cross bar 22 .
[0035] A flapping adjustment bolt 17 is arranged on the end surface of the bracket 11, and a flapping cylinder 18 is arranged on the other side.
[0036] The driving mechanism includes a reduction motor 12, a sprocket 13, and a chain 21. The reduction motor 12 is installed on the upper part of the bracket 11. The output end of the reduction motor 12 is connected to the rotating shaft, and the rotating shaft is connected to the sprocket shaft through a coupling. A sprocket 13 is installed on the sprocket shaft. The sprocket 13 is respectively provided at four corner positions on both sides of the upper part of the bracket 11. The two sprockets 13 on the same side are connected by a chain 21. The walking and destacking component 2 is connected to the chain 21. The rotation of the reduction motor 12 drives the walking and destacking component 2 to move back and forth above the bracket 11.
[0037] Combination Figure 3 , Figure 4The walking destacking component 2 includes a connecting frame 9, a destacking cylinder 7, a guide rod 8, a support 6, and an electromagnet 10. The support 6 is connected to the chain 21 of the driving mechanism. The cylinder body of the destacking cylinder 7 is fixed on the support 6. The piston output end of the destacking cylinder 7 is connected to the connecting frame 9. Two guide rods 8 are provided on the connecting frame 9. A guide sleeve 1 is provided on the support 6. The guide rod 8 cooperates with a guide sleeve 1 24. Two electromagnets 10 are provided under the connecting frame 9. The electromagnets 10 are used to grab the semi-axle blanks. Generally speaking, it can grab more than 5 semi-axle blanks at a time, which greatly improves the destacking efficiency.
[0038] The working process and principle of the utility model are described as follows: the material rack component 3 is placed in the bracket component 1 by manual labor and a manipulator, the walking destacking component 2 is moved to the top of the material rack component, the destacking cylinder 7 is actuated to drive the electromagnet 10 to move downward, the electromagnet 10 is actuated to grab and adsorb the semi-axle blank 5, the destacking cylinder 7 is actuated to drive the electromagnet 10 to move upward, the walking destacking component 2 is moved to the other side of the bracket component 1, the destacking cylinder 7 is actuated to drive the electromagnet 10 to move downward, the electromagnet 10 is actuated to place the semi-axle blank 5 on the platform frame 20, the lifting cylinder 14 is actuated to lift one of the semi-axle blanks 5, the slapping cylinder 18 is actuated to accurately position the lifted semi-axle blank 5, and the subsequent automated equipment takes away this semi-axle blank 5 for the next process flow.
[0039] In the description of the present invention, the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the purpose of describing the present invention rather than requiring the present invention to be constructed or operated in a specific position, and therefore cannot be understood as a limitation on the present invention. The terms "connected" and "connected" in the present invention should be understood in a broad sense, for example, it can be a connection or a detachable connection; it can be a direct connection or an indirect connection through an intermediate component. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0040] The above is a preferred embodiment of the present invention, and the description of the specific embodiment is only used to better understand the concept of the present invention. For ordinary technicians in this technical field, several improvements or equivalent substitutions can be made according to the principle of the present invention, and these improvements or equivalent substitutions are also considered to fall within the protection scope of the present invention.
Claims
1. A half-axle loading bin, comprising a bracket component, a material rack component, and a walking and destacking component, characterized in that: The material rack component includes a material rack that carries the half-axle blank, a walking and destacking component is installed above the bracket component, the material rack component is installed on the bracket component, and a driving mechanism is provided on the bracket component. The driving mechanism is connected to the walking and destacking component and drives the walking and destacking component to move on the bracket component.
2. The half-axle loading bin as claimed in claim 1, characterized in that: The bracket components include a bracket, a lifting cylinder, a lifting plate, a lifting guide rod, and a platform frame for carrying the half-axle blanks after destacking. One end of the platform frame is installed on the bracket through a hinged structure, and an adjustment bolt is provided below the other end. The cylinder body of the lifting cylinder is connected to the bracket, and the piston end of the lifting cylinder is connected to the lifting plate, which is provided with a lifting guide rod. The bracket is provided with a guide sleeve 2 that cooperates with the lifting guide rod. The lifting cylinder is actuated to drive the lifting plate to move up and down.
3. The half-axle loading bin as claimed in claim 2, characterized in that: The bracket is provided with a cross bar, and the cylinder body of the ejecting cylinder is connected to the cross bar.
4. The half-axle loading bin as claimed in claim 2, characterized in that: A flapping adjustment bolt is arranged on the end face of the bracket, and a flapping cylinder is arranged on the other side.
5. The half-axle loading bin as claimed in claim 2, characterized in that: There are two platforms.
6. The half-axle loading bin as claimed in claim 2, characterized in that: The driving mechanism includes a reduction motor, a sprocket, and a chain. The reduction motor is installed on the upper part of the bracket. The output end of the reduction motor is connected to the rotating shaft. The rotating shaft is connected to the sprocket shaft through a coupling. A sprocket is installed on the sprocket shaft. The walking and destacking component is connected to the chain. The rotation of the reduction motor drives the walking and destacking component to move back and forth above the bracket.
7. The half-axle loading bin as claimed in claim 6, characterized in that: The walking and destacking component includes a connecting frame, a destacking cylinder, a support, and an electromagnet. The support is connected to the chain of the driving mechanism. The cylinder body of the destacking cylinder is fixed on the support. The piston output end of the destacking cylinder is connected to the connecting frame. Two electromagnets are arranged under the connecting frame to grab the half-axle blank.
8. The half-axle loading bin as claimed in claim 7, characterized in that: The connecting frame is provided with two guide rods, the support is provided with a guide sleeve 1, and the guide rods are matched with the guide sleeve 1.
9. The half-axle loading bin as claimed in claim 6, characterized in that: The sprocket is respectively provided at four corner positions on both sides of the upper part of the bracket, and the two sprockets on the same side are connected by a chain.