Rotor bearing installation auxiliary structure

By designing the auxiliary structure of rotor bearing installation, the stable lifting and movement of the rotor bearing is achieved by using electric telescopic rods and clamping mechanisms, the problem of hard and unstable installation of rotor bearings in the prior art is solved, and the installation efficiency and stability are improved .

CN222472298UActive Publication Date: 2025-02-14LANZHOU JIAOTONG UNIV
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Patent Information

Application Number
CN202421290924.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-14
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In the prior art, the installation method of rotor bearings requires staff to lift a large weight rotor bearing, which leads to laborious and instable stability and affects installation efficiency.

Method used

A rotor bearing installation auxiliary structure is designed, including components such as base plate, pallet, lifting mechanism, fixing plate and push rod. The stable lifting and movement of the rotor bearing is achieved through electric telescopic rods and clamping mechanisms, simplifying the installation process. .

Benefits of technology

Through this installation auxiliary structure, the lifting burden on the rotor bearing by the staff is reduced, the installation efficiency and stability are improved, and the installation difficulties caused by excessive weight are avoided.

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Abstract

The utility model discloses a rotor bearing installation auxiliary structure, which belongs to the technical field of rotor bearing installation, and is characterized by comprising a bottom plate, a supporting plate is arranged at the top of the bottom plate, lifting mechanisms are arranged on two sides of the top of the supporting plate, and a fixing plate is arranged at the top of the bottom plate; the lifting mechanism comprises a clamping plate, a supporting block and a moving plate, the bottom of the clamping plate is fixedly connected with the top of the moving plate, the bottom of the supporting block is fixedly connected with the top of the moving plate, and the bottom of the moving plate makes contact with the top of the supporting plate; the problems that according to most existing rotor bearing installation methods, a worker lifts a rotor bearing and carries out alignment installation on the rotor bearing and a rotating shaft, when the rotor bearing is large and heavy, lifting of the rotor bearing by the worker is strenuous and not stable enough, and the alignment installation efficiency of the rotor bearing and the rotating shaft is affected are solved. Therefore, the use effect is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotor bearing installation, in particular to a rotor bearing installation auxiliary structure. Background Art

[0002] In modern mechanical equipment, bearings are a key component. They mainly support the rotation of large-load shafts and reduce the friction coefficient between the shaft and the mechanical structure during rotational motion. For long shafts, bearings can ensure the rotation accuracy during rotational motion. The rotor is a rotating shaft supported by bearings. It is generally used as the main rotating component in power machinery. Since rotating disk-like parts do not have a rotating shaft themselves, rigid connections or additional shafts are usually used. The disk-like parts and shafts can be regarded as rotors.

[0003] Most of the existing installation methods for rotor bearings are for workers to lift the rotor bearings and install them in alignment with the shaft. When the rotor bearings are large and heavy, it is more laborious and unstable for workers to lift the rotor bearings, which affects the efficiency of the alignment installation of the rotor bearings and the shaft. Utility Model Content

[0004] The utility model provides a rotor bearing installation auxiliary structure, which aims to solve the problem that most of the existing methods for installing the rotor bearing are that the staff lifts the rotor bearing and installs it in alignment with the rotating shaft. When the rotor bearing is large and heavy, the staff lifts the rotor bearing more laboriously and is not stable enough, which affects the efficiency of the alignment installation of the rotor bearing and the rotating shaft, thereby affecting the use effect.

[0005] The utility model is implemented as follows: a rotor bearing installation auxiliary structure comprises a bottom plate, a support plate is arranged on the top of the bottom plate, lifting mechanisms are arranged on both sides of the top of the support plate, and a fixing plate is arranged on the top of the bottom plate;

[0006] The lifting mechanism includes a clamping plate, a supporting block and a movable plate, the bottom of the clamping plate is fixedly connected to the top of the movable plate, the bottom of the supporting block is fixedly connected to the top of the movable plate, and the bottom of the movable plate contacts the top of the supporting plate.

[0007] In order to achieve the effect of conveniently pushing the support block to move, as a preferred rotor bearing installation auxiliary structure of the utility model, both sides of the top of the support plate are fixedly connected with fixed blocks, the opposite sides of the two fixed blocks are fixedly connected with a first electric telescopic rod, and the surface of the telescopic end of the first electric telescopic rod is fixedly connected with a push plate, and the side of the push plate close to the movable plate is fixedly connected to the movable plate.

[0008] In order to facilitate the clamping of the rotor bearing, as a preferred rotor bearing installation auxiliary structure of the utility model, the front side of the movable plate is fixedly connected to a support plate, the rear side of the support plate is fixedly connected to a second electric telescopic rod, and the rear side of the telescopic end of the second electric telescopic rod is fixedly connected to a clamping block.

[0009] In order to facilitate the movement of the push rod, as a preferred rotor bearing installation auxiliary structure of the utility model, push rods are provided on both sides of the rear side of the fixed plate, and the front side of the push rod passes through the fixed plate and is movably connected to the inside of the fixed plate.

[0010] In order to facilitate the movement of the support plate, as a preferred rotor bearing installation auxiliary structure of the utility model, a handle is fixedly connected between the rear sides of the two push rods.

[0011] In order to facilitate the adjustment of the height of the fixed plate, as a preferred rotor bearing installation auxiliary structure of the utility model, third electric telescopic rods are fixedly connected to both sides of the top of the base plate, and the top of the telescopic end of the third electric telescopic rod is fixedly connected to the bottom of the fixed plate.

[0012] In order to facilitate the movement of the base plate, as a preferred rotor bearing installation auxiliary structure of the utility model, a push handle is fixedly connected to the rear side of the fixed plate, and a universal wheel is rotatably connected to the bottom of the base plate. The number of the universal wheels is four and they are evenly distributed at the bottom of the base plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The rotor bearing installation auxiliary structure moves the rotor bearing to be installed to the top of the support plate and stably clamps it with the clamping block and the clamping plate, then pushes the push handle and extends the telescopic end of the third electric telescopic rod, moves the fixed plate, the support plate and the rotor bearing on the top of the support plate to align with the rotating shaft, and then pushes the push rod to move the rotor bearing so that the rotating shaft passes through the rotor bearing, and then knocks the rotor bearing to make the rotor bearing and the rotating shaft tightly connected to complete the installation. By stably lifting the rotor bearing with the support plate, most of the existing installation methods for the rotor bearing can be avoided, that is, the staff lifts the rotor bearing and installs it in alignment with the rotating shaft. When the rotor bearing is large and heavy, the staff lifts the rotor bearing more laboriously and is not stable enough, which affects the efficiency of the alignment installation of the rotor bearing and the rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the overall structural diagram of the rotor bearing installation auxiliary structure of the utility model;

[0016] Figure 2It is a three-dimensional exploded schematic diagram of the fixing plate and the push rod in the utility model;

[0017] Figure 3 It is a schematic diagram of the three-dimensional connection between the fixed block and the first electric telescopic rod in the utility model;

[0018] Figure 4 It is a three-dimensional connection schematic diagram of the lifting mechanism in the utility model;

[0019] Figure 5 It is a schematic diagram of the three-dimensional connection between the middle support plate and the second electric telescopic rod of the utility model.

[0020] In the figure, 1, bottom plate; 2, universal wheel; 3, support plate; 4, lifting mechanism; 401, clamping plate; 402, support block; 403, movable plate; 5, fixed plate; 6, push handle; 7, push rod; 8, third electric telescopic rod; 9, handle; 10, fixed block; 11, support plate; 12, first electric telescopic rod; 13, second electric telescopic rod; 14, clamping block; 15, push plate. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0022] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0023] See also Figure 1-5 The utility model provides a technical solution: a rotor bearing installation auxiliary structure, comprising a bottom plate 1, a support plate 3 is arranged on the top of the bottom plate 1, lifting mechanisms 4 are arranged on both sides of the top of the support plate 3, and a fixing plate 5 is arranged on the top of the bottom plate 1;

[0024] The lifting mechanism 4 includes a clamping plate 401, a supporting block 402 and a movable plate 403. The bottom of the clamping plate 401 is fixedly connected to the top of the movable plate 403, the bottom of the supporting block 402 is fixedly connected to the top of the movable plate 403, and the bottom of the movable plate 403 contacts the top of the supporting plate 3.

[0025] In this embodiment: the rotor bearing to be installed is moved to the top of the support plate 3 and stably clamped by the clamping block 14 and the clamping plate 401, and then the push handle 6 is pushed and the telescopic end of the third electric telescopic rod 8 is telescoped, the fixed plate 5, the support plate 3 and the rotor bearing on the top of the support plate 3 are moved to align with the rotating shaft, and then the push rod 7 is pushed to move the rotor bearing so that the rotating shaft passes through the rotor bearing, and then the rotor bearing is knocked to make the rotor bearing and the rotating shaft tightly connected to complete the installation. By stably lifting the rotor bearing by the support plate 3, it is possible to avoid the problem that most of the existing installation methods of the rotor bearing are to lift the rotor bearing and align it with the rotating shaft. When the rotor bearing is large and heavy, it is more laborious for the staff to lift the rotor bearing and it is not stable enough, which affects the efficiency of aligning the rotor bearing with the rotating shaft.

[0026] As a technical optimization solution of the utility model, both sides of the top of the support plate 3 are fixedly connected with fixed blocks 10, the opposite sides of the two fixed blocks 10 are fixedly connected with the first electric telescopic rod 12, the surface of the telescopic end of the first electric telescopic rod 12 is fixedly connected with a push plate 15, and the side of the push plate 15 close to the movable plate 403 is fixedly connected to the movable plate 403.

[0027] In this embodiment, by controlling the telescopic end of the first electric telescopic rod 12 to extend, the push plate 15 can push the movable plate 403 and the support block 402, thereby achieving the effect of facilitating the movement of the support block 402.

[0028] As a technical optimization solution of the utility model, the front side of the movable plate 403 is fixedly connected to the support plate 11, the rear side of the support plate 11 is fixedly connected to the second electric telescopic rod 13, and the rear side of the telescopic end of the second electric telescopic rod 13 is fixedly connected to the clamping block 14.

[0029] In this embodiment: by controlling the extension of the telescopic end of the second electric telescopic rod 13, the clamping block 14 can be moved to push the rotor bearing backward until it contacts the clamping plate 401. At this time, the clamping block 14 and the clamping plate 401 will stably clamp the rotor bearing, thereby achieving the effect of conveniently clamping the rotor bearing.

[0030] As a technical optimization solution of the present invention, push rods 7 are provided on both sides of the rear side of the fixing plate 5 , and the front side of the push rods 7 penetrates the fixing plate 5 and is movably connected with the interior of the fixing plate 5 .

[0031] In this embodiment, the push rod 7 can be easily moved by being movably connected to the inside of the fixed plate 5, thereby achieving the effect of facilitating the movement of the push rod 7.

[0032] As a technical optimization solution of the present utility model, a handle 9 is fixedly connected between the rear sides of the two push rods 7 .

[0033] In this embodiment, the push rod 7 can be easily pushed by holding the handle 9, so that the support plate 3 and the rotor bearing on the top of the support plate 3 can be moved, achieving the effect of facilitating the movement of the support plate 3.

[0034] As a technical optimization solution of the utility model, third electric telescopic rods 8 are fixedly connected to both sides of the top of the base plate 1 , and the top of the telescopic end of the third electric telescopic rod 8 is fixedly connected to the bottom of the fixed plate 5 .

[0035] In this embodiment: by controlling the telescopic end of the third electric telescopic rod 8 to extend and retract, the height of the fixed plate 5 can be adjusted, so that the height of the push rod 7, the support plate 3 and the rotor bearing on the top of the support plate 3 can be adjusted, thereby achieving the effect of facilitating the adjustment of the height of the fixed plate 5.

[0036] As a technical optimization solution of the utility model, a push handle 6 is fixedly connected to the rear side of the fixed plate 5, and a universal wheel 2 is rotatably connected to the bottom of the base plate 1. There are four universal wheels 2 that are evenly distributed on the bottom of the base plate 1.

[0037] In this embodiment, by pushing the push handle 6, the universal wheel 2 at the bottom of the base plate 1 rotates, so that the base plate 1 and the rotor bearing on the top of the support plate 3 can be easily moved, thereby achieving the effect of facilitating the movement of the base plate 1.

[0038] Working principle: First, move the rotor bearing to be installed to the top of the support plate 3 so that the rotor bearing contacts the top of the support block 402. At this time, the telescopic ends of the two first electric telescopic rods 12 are controlled to extend at the same time, so that the telescopic ends of the electric telescopic rods push the push plate 15 and the moving plate 403 to move the two support blocks 402 to the opposite side, and lift the rotor bearing until the bottom of the center hole of the rotor bearing is at the top of the support plate 3, so that the rotating shaft can smoothly pass through the center hole of the rotor bearing. Then control the telescopic end of the second electric telescopic rod 13 to extend, so that the clamping block 14 can move to push the rotor bearing backward until it contacts with the clamping plate 401. At this time, the clamping block 14 and the clamping plate 401 will stably clamp the rotor bearing, and then push the push handle 6. At this time, the universal wheel 2 at the bottom of the base plate 1 rotates, so that the base plate 1 and the rotor bearing on the top of the support plate 3 can be conveniently moved to the vicinity of the required installation position, and then control the third electric telescopic rod 13 to extend. The telescopic end of the retractable rod 8 is extended and retracted to adjust the height of the fixed plate 5, so that the height of the rotor bearing on the top of the support plate 3 can be adjusted to the same horizontal position as the installation height of the rotating shaft, and then the push handle 6 is pushed again to move the bottom plate 1 to align the rotor bearing with the rotating shaft, and then the handle 9 is held and the push rod 7 is pushed. At this time, the support plate 3 and the rotor bearing on the top of the support plate 3 can be moved, so as to facilitate the insertion of the rotating shaft into the rotor bearing, and then the rotor bearing is knocked to make the rotor bearing and the rotating shaft tightly connected to complete the installation. By stably lifting the rotor bearing through the support plate 3, most of the existing installation methods for the rotor bearing can be avoided, that is, the staff lifts the rotor bearing and installs it in alignment with the rotating shaft. When the rotor bearing is large and heavy, it is more laborious for the staff to lift the rotor bearing, and it is not stable enough, which affects the efficiency of the alignment installation of the rotor bearing and the rotating shaft.

[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rotor bearing installation auxiliary structure, comprising a base plate (1), characterized in that: A support plate (3) is arranged on the top of the base plate (1), lifting mechanisms (4) are arranged on both sides of the top of the support plate (3), and a fixing plate (5) is arranged on the top of the base plate (1); The lifting mechanism (4) comprises a clamping plate (401), a supporting block (402) and a movable plate (403); the bottom of the clamping plate (401) is fixedly connected to the top of the movable plate (403); the bottom of the supporting block (402) is fixedly connected to the top of the movable plate (403); and the bottom of the movable plate (403) contacts the top of the supporting plate (3).

2. A rotor bearing installation auxiliary structure according to claim 1, characterized in that: Both sides of the top of the support plate (3) are fixedly connected with fixed blocks (10), and the opposite sides of the two fixed blocks (10) are fixedly connected with first electric telescopic rods (12), and the surface of the telescopic end of the first electric telescopic rod (12) is fixedly connected with a push plate (15), and the side of the push plate (15) close to the movable plate (403) is fixedly connected to the movable plate (403).

3. The rotor bearing installation auxiliary structure according to claim 1, characterized in that: The front side of the movable plate (403) is fixedly connected to a support plate (11), the rear side of the support plate (11) is fixedly connected to a second electric telescopic rod (13), and the rear side of the telescopic end of the second electric telescopic rod (13) is fixedly connected to a clamping block (14).

4. The rotor bearing installation auxiliary structure according to claim 1, characterized in that: Push rods (7) are provided on both sides of the rear side of the fixing plate (5), and the front side of the push rods (7) penetrates the fixing plate (5) and is movably connected to the inside of the fixing plate (5).

5. A rotor bearing installation auxiliary structure according to claim 4, characterized in that: A handle (9) is fixedly connected between the rear sides of the two push rods (7).

6. The rotor bearing installation auxiliary structure according to claim 1, characterized in that: A third electric telescopic rod (8) is fixedly connected to both sides of the top of the base plate (1), and the top of the telescopic end of the third electric telescopic rod (8) is fixedly connected to the bottom of the fixed plate (5).

7. The rotor bearing installation auxiliary structure according to claim 1, characterized in that: A push handle (6) is fixedly connected to the rear side of the fixed plate (5), and a universal wheel (2) is rotatably connected to the bottom of the base plate (1). The number of the universal wheels (2) is four and they are evenly distributed on the bottom of the base plate (1).