Cutting device for material conveying hose made of polyurethane material
By designing a polyurethane material transport hose cutting device including curved handles, roller cutting knives and stamping mechanisms, the problem of polyurethane material hose being bent during cutting causes unsmooth edges, achieving cutting stability and Accuracy.
Patent Information
- Application Number
- CN202421223943.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing polyurethane material transport hose will bend during cutting, resulting in unsmooth cutting edges and affecting use.
A material transport hose cutting device made of polyurethane material is designed, including a handle, a roller cutting knife and a stamping mechanism. The side of the handle is curved, and the roller cutting knife is arranged at the top position of the handle, and cuts on the hose surface by rotation, and the stamping mechanism breaks the cut hose surface position by stamping.
The curved handle design provides a comfortable grip, the toothed structure of the roller cutting knife increases the friction and efficiency of cutting. The memory metal stamping parts of the stamping mechanism can adjust the arc according to the outer diameter of the hose to ensure the stability of cutting and accuracy.
Smart Images

Figure CN222472578U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of polyurethane hose cutting, and specifically relates to a material transport hose cutting device made of polyurethane. Background Art
[0002] Polyurethane materials are often used to make durable, soft and elastic material transport hoses. This type of hose is suitable for many industrial applications, such as conveying gases, liquids or solid particles. Polyurethane has the following advantages, making it one of the ideal choices for manufacturing material transport hoses: Wear resistance: Polyurethane materials have good wear resistance and can resist the friction and wear generated during transportation. Elasticity: Polyurethane hoses have a certain degree of elasticity and can withstand pressure and tension during transportation without easily deforming or breaking. Chemical resistance: Polyurethane materials have good tolerance to many chemicals and can maintain their stability when exposed to some corrosive substances. Temperature resistance: Polyurethane hoses generally have high temperature resistance and can be used in a wide range of temperatures without failure. Lightweight: Compared with some traditional materials, polyurethane hoses are generally lighter and easier to handle and install.
[0003] The existing polyurethane material transport hose will bend when cut, resulting in an uneven cutting edge, which affects the use. Utility Model Content
[0004] In view of this, the utility model provides a polyurethane material transport hose cutting device, which can solve the problem that the existing polyurethane material transport hose will bend during cutting, resulting in uneven cutting edges and affecting use.
[0005] The utility model is achieved in this way:
[0006] The utility model provides a material transport hose cutting device made of polyurethane material, which comprises a handle, a roller cutting knife and a punching mechanism, wherein the side of the handle is curved; the roller cutting knife is arranged at the top position of the handle, and is used for cutting the surface of the polyurethane material transport hose at the cutting position by rotation; the punching mechanism is arranged at the side position of the handle, fixedly connected to the side of the handle, and is used for punching the surface position of the polyurethane material transport hose cut by the roller cutting knife by punching.
[0007] The technical effects of the polyurethane material transport hose cutting device provided by the utility model are as follows: the handle is a component used to control the cutting device, providing the operator with a stable grip point so that the operator can accurately control the cutting process. The curved side design provides a more comfortable grip and reduces the operator's hand fatigue.
[0008] The roller cutter is the main tool for cutting hoses, which cuts on the hose surface by rotating. It is set at the top of the handle, making the cutting process more convenient and efficient.
[0009] The punching mechanism is used to punch off the surface of the hose cut by the roller cutter to complete the cutting process.
[0010] On the basis of the above technical solution, the polyurethane material transport hose cutting device of the utility model can also be improved as follows:
[0011] Wherein, the stamping mechanism includes a fixing part, a tension spring and a stamping part, the fixing part is fixed on the side of the handle, a through hole is provided at a position of the fixing part close to the handle, the tension spring passes through the through hole, and the stamping part is provided on a side of the tension spring close to the fixing part.
[0012] Furthermore, the stamping part is a memory metal, and the curvature of its surface is adjusted according to the outer diameter of the material transport hose made of polyurethane.
[0013] The beneficial effect of adopting the above-mentioned improvement scheme is that the stamping parts made of memory metal can adjust the curvature of their surfaces according to the outer diameter of the hose, thereby ensuring the accuracy and stability of the stamping.
[0014] Furthermore, a side of the fixing part away from the handle is arc-shaped, and its curvature is greater than the surface curvature of the stamping part.
[0015] Furthermore, a gap is provided between the fixing part and the stamping part, and the width of the gap is greater than 3 cm.
[0016] The beneficial effect of adopting the above-mentioned improvement scheme is that the automation and precise control of the stamping process are achieved through the design of the stretch spring and the fixing member.
[0017] The arc-shaped fixing design cooperates with the stamping parts to ensure the stability and accuracy of the stamping process.
[0018] Furthermore, the roller cutting knife includes a rotating shaft and a roller
[0019] The wheel cutter, the rotating shaft is fixed on the top of the handle, the roller cutter sleeve is fixed on the rotating shaft, and the roller cutter rotates on the rotating shaft.
[0020] Furthermore, the surface of the roller cutter is provided with a toothed structure.
[0021] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: the surface design of the toothed structure increases the contact area and friction with the surface of the hose, thereby ensuring the accuracy and stability of the cutting.
[0022] Furthermore, fixing pads are provided on both sides of the position where the roller cutter rotates on the rotating shaft.
[0023] The beneficial effect of adopting the above-mentioned improvement scheme is that a fixed pad is arranged on the rotating shaft of the roller cutting knife, thereby increasing the support and stability during cutting.
[0024] Furthermore, a threaded protrusion is provided on the surface of the handle, and the threaded protrusion is used to increase the friction between the handle and the operator's hand.
[0025] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: the rubber threaded protrusions on the surface increase the friction between the operator's hand and the hand, improve the grip stability, and ensure the safety and accuracy of the operation.
[0026] Furthermore, the handle and the threaded protrusions on the handle surface are made of rubber.
[0027] The beneficial effects of adopting the above-mentioned improvement scheme are as follows: the threaded protrusion design of the rubber material provides a better grip and operating comfort, further improving the user experience.
[0028] Compared with the prior art, the beneficial effects of the polyurethane material transport hose cutting device provided by the utility model are:
[0029] handle:
[0030] The curved sides provide a comfortable grip and operating experience.
[0031] The surface is provided with threaded protrusions and is made of rubber material, which increases the friction between the hand and the handle, helps the operator to hold the handle tightly, and improves the stability and safety of the operation.
[0032] Roller cutter:
[0033] Set in the top position of the handle, it cuts the surface of the hose at the cutting position by rotating it.
[0034] The surface is provided with a toothed structure, which increases the friction with the hose surface during cutting and ensures a more precise cutting effect.
[0035] Stamping mechanism:
[0036] It includes a fixing part, a tension spring and a stamping part, which are fixed on the side of the handle.
[0037] The hose surface is cut by the roller cutter by punching.
[0038] The stamping parts are made of memory metal, and the curvature of their surface is adjusted according to the outer diameter of the hose to ensure the stability and effect of cutting.
[0039] A gap is set between the fixing part and the stamping part, with a width greater than 3cm, to ensure smooth operation during the stamping process.
[0040] The design between the arc-shaped fixings and the stamping parts ensures the stability and accuracy of the stamping process.
[0041] A fixed pad is arranged on the rotating shaft of the roller cutting knife to increase the support and stability during cutting.
[0042] The threaded protrusions on the handle surface are made of rubber material, providing better grip and operating comfort. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments of the utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0044] Figure 1 A schematic diagram of the structure of a polyurethane material transport hose cutting device;
[0045] Figure 2 It is a schematic diagram of the front structure of the roller cutting knife;
[0046] Figure 3 It is a schematic diagram of the cross-sectional structure of the roller cutting knife;
[0047] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0048] 10. Handle; 20. Roller cutting knife; 21. Rotating shaft; 22. Roller cutting knife; 30. Stamping mechanism; 31. Fixing part; 32. Tension spring; 33. Stamping part. DETAILED DESCRIPTION
[0049] In order to make the purpose, technical solution and advantages of the implementation mode of the present invention clearer, the technical solution in the implementation mode of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the implementation mode of the present invention.
[0050] like Figure 1-3As shown, an embodiment of a polyurethane material transport hose cutting device provided by the utility model, in this embodiment, includes a handle 10, a roller cutting knife 20 and a punching mechanism 30, the side of the handle 10 is curved; the roller cutting knife 20 is arranged at the top position of the handle 10, and is used to cut the surface of the polyurethane material transport hose at the cutting position by rotation; the punching mechanism 30 is arranged at the side position of the handle 10, and is fixedly connected to the side of the handle 10, and is used to punch off the surface position of the polyurethane material transport hose cut by the roller cutting knife 20 by punching.
[0051] Among them, in the above technical scheme, the stamping mechanism 30 includes a fixing part 31, a tension spring 32 and a stamping part 33. The fixing part 31 is fixed on the side of the handle 10. A through hole is provided at the position of the handle 10 where the fixing part 31 is close to the fixing part 31. The tension spring 32 passes through the through hole. A stamping part 33 is provided on the side of the tension spring 32 close to the fixing part 31.
[0052] Furthermore, in the above technical solution, the stamping part 33 is a memory metal, and the curvature of its surface is adjusted according to the outer diameter of the material transport hose made of polyurethane.
[0053] Furthermore, in the above technical solution, the side of the fixing member 31 away from the handle 10 is arc-shaped, and its curvature is greater than the surface curvature of the stamping member 33 .
[0054] Furthermore, in the above technical solution, a gap is provided between the fixing member 31 and the stamping member 33 , and the width of the gap is greater than 3 cm.
[0055] Furthermore, in the above technical solution, the roller cutter 20 includes a rotating shaft 21 and a roller cutter 22 . The rotating shaft 21 is fixed on the top of the handle 10 . The roller cutter 22 is sleeved and fixed on the rotating shaft 21 . The roller cutter 22 rotates on the rotating shaft 21 .
[0056] Furthermore, in the above technical solution, the surface of the roller cutter 22 is provided with a toothed structure.
[0057] Furthermore, in the above technical solution, fixed pads are provided on both sides of the position where the roller cutter 22 rotates on the rotating shaft 21 .
[0058] Furthermore, in the above technical solution, a threaded protrusion is provided on the surface of the handle 10, and the threaded protrusion is used to increase the friction between the handle 10 and the operator's hand.
[0059] Furthermore, in the above technical solution, the handle 10 and the threaded protrusions on the surface of the handle 10 are made of rubber material.
[0060] handle:
[0061] Principle: The curved design of the handle is designed to provide a comfortable grip and make operation easier.
[0062] Connection relationship: The handle is connected to the roller cutter and the punching mechanism, serving as the handheld part of the entire device.
[0063] Roller cutter:
[0064] Principle: The roller cutter is located on the top of the handle and cuts into the surface of the polyurethane material transport hose by rotating.
[0065] Connection relationship: The roller cutter is directly fixed on the top of the handle and connected to the handle through a rotating shaft.
[0066] Stamping mechanism:
[0067] Principle: The punching mechanism is located on the side of the handle, and the surface of the hose cut by the roller cutter is punched through by punching to complete the final cutting.
[0068] Connection relationship: The stamping mechanism is fixed on the side of the handle, tightly connected to the side of the handle, fixed by a fixing part, and connected to the stamping part by a tension spring.
[0069] Improvement plan:
[0070] Improvement of stamping mechanism: comprising a fixing part, a tension spring and a stamping part. The fixing part is connected to the tension spring through a through hole, and one side of the tension spring is connected to the stamping part.
[0071] Memory metal stamping parts: The stamping parts are made of memory metal, and their curvature can be automatically adjusted according to the outer diameter of the hose to ensure accurate punching and breaking of the hose.
[0072] Fixing part design: The curvature of the fixing part is greater than the surface curvature of the stamping part, ensuring that there is enough gap (greater than 3cm) between the fixing part and the stamping part for flexible operation.
[0073] Improvement of roller cutting knife: it includes a rotating shaft and a roller cutting knife, and a tooth structure is arranged on the surface of the roller cutting knife to increase the friction and efficiency during cutting.
[0074] Handle design: The handle surface is provided with threaded protrusions and is made of rubber material to increase the friction with the operator's hand and improve the operating comfort.
[0075] Specifically, the principle of the utility model is:
[0076] Step 1: Prepare the Cutting Device
[0077] Make sure the unit is in good condition, especially check that the handle, roller cutter and punch mechanism are functioning properly. Make sure the threaded projections on the handle provide a good grip.
[0078] Step 2: Select the cutting location
[0079] Select the location on the polyurethane material transport hose where you want to cut based on actual needs. Make sure there is no debris or obvious damage at the cutting location.
[0080] Step 3: Position the Roller Cutter
[0081] Place the unit's roller cutter in the chosen location. Since the roller cutter has teeth, this increases friction and makes it easier to enter the hose.
[0082] Step 4: Start Rotating the Roller Cutter
[0083] Hold the handle with one hand and cut the hose with the roller knife on the rotating shaft. At this time, ensure that the operation is stable and rotates at a constant speed to avoid excessive force.
[0084] Step 5: Cut the Hose
[0085] During the rotation, the roller cutter will gradually cut into the hose and continue to rotate until the hose is cut to a sufficient depth. At this point, you can use slight pressure to guide the roller cutter to continue cutting.
[0086] Step 6: Punch the Hose
[0087] When the roller cutter completes the initial cut, the punching mechanism completes the final cut. Since the punching part is made of memory metal, it can automatically adjust according to the outer diameter of the hose to ensure accurate punching of the hose.
[0088] Step 7: Securing the Punch Mechanism
[0089] Ensure that the fixings, tension springs and other parts in the punching mechanism operate normally. The gap between the fixings and the punching parts ensures flexible operation and prevents over-punching.
[0090] Step 8: Finish Cutting
[0091] Apply punching force by stretching the spring until the hose is completely cut off. Pay attention to safety during use to avoid pinching or cutting your fingers.
[0092] Step 9: Clean and Inspect
[0093] After cutting, clean the hose from the cut debris and check whether the various parts of the device are damaged or loose.
[0094] Step 10: Organize and store
[0095] After confirming that the device is intact, store it properly to avoid damage and dust accumulation.
Claims
1. A material transport hose cutting device made of polyurethane, characterized in that: The invention comprises a handle (10), a roller cutting knife (20) and a punching mechanism (30); the side of the handle (10) is in a curved shape; the roller cutting knife (20) is arranged at the top of the handle (10) and is used to cut the surface of a polyurethane material transport hose at a cutting position by rotating; the punching mechanism (30) is arranged at the side of the handle (10) and is fixedly connected to the side of the handle (10) and is used to punch off the surface of the polyurethane material transport hose cut by the roller cutting knife (20) by punching.
2. A polyurethane material transport hose cutting device according to claim 1, characterized in that: The punching mechanism (30) comprises a fixing member (31), a tension spring (32) and a punching member (33); the fixing member (31) is fixed on the side of the handle (10); a through hole is provided at a position of the fixing member (31) close to the handle (10); the tension spring (32) passes through the through hole; and the punching member (33) is provided on a side of the tension spring (32) close to the fixing member (31).
3. A polyurethane material transport hose cutting device according to claim 2, characterized in that: The punching part (33) is a memory metal, and the curvature of its surface is adjusted according to the outer diameter of the material transport hose made of polyurethane.
4. A polyurethane material transport hose cutting device according to claim 3, characterized in that: The side of the fixing member (31) away from the handle (10) is arc-shaped, and its curvature is greater than the surface curvature of the stamping member (33).
5. A polyurethane material transport hose cutting device according to claim 4, characterized in that: A gap is provided between the fixing part (31) and the punching part (33), and the width of the gap is greater than 3 cm.
6. A polyurethane material transport hose cutting device according to claim 5, characterized in that: The roller cutting knife (20) comprises a rotating shaft (21) and a roller knife (22), wherein the rotating shaft (21) is fixed on the top of the handle (10), the roller knife (22) is sleeved and fixed on the rotating shaft (21), and the roller knife (22) rotates on the rotating shaft (21).
7. A polyurethane material transport hose cutting device according to claim 6, characterized in that: The surface of the roller cutter (22) is provided with a toothed structure.
8. A polyurethane material transport hose cutting device according to claim 7, characterized in that: Fixed pads are arranged on both sides of the position where the roller cutter (22) rotates on the rotating shaft (21).
9. A polyurethane material transport hose cutting device according to claim 8, characterized in that: The surface of the handle (10) is provided with a threaded protrusion, and the threaded protrusion is used to increase the friction between the handle (10) and the hand of the operator.
10. A polyurethane material transport hose cutting device according to claim 9, characterized in that: The handle (10) and the threaded protrusion on the surface of the handle (10) are made of rubber material.