Numerical control tile rock plate angle cutter
By designing a CNC tiles slab angle cutting machine, using CNC system and precision mechanical structure, the problems of low accuracy and efficiency in traditional angle cutting process are solved, and high-precision and high-efficiency angle cutting operation are achieved.
Patent Information
- Application Number
- CN202420470930.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-11
AI Technical Summary
The traditional angle cutting process of ceramic tile and rock slabs has problems such as unstable operation, difficulty in ensuring cutting accuracy, and low production efficiency.
Design a CNC ceramic tile rock slab angle cutting machine, adopting CNC system and precision mechanical structure, including cutting table, cross beam, control terminal, shield cover, width and height adjustment limit device and angle cutting device, through cutting stepper motor and rack , vertical sliding table and horizontal sliding table to achieve high-precision and customized angle cutting operation.
High precision, stability and high efficiency of tiles and rock slab angle cutting is achieved, solving the problems of precision and efficiency in traditional processes.
Smart Images
Figure CN222472977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile cutting equipment, in particular to a numerically controlled tile rock slab angle cutting machine. Background Art
[0002] In the field of construction and decoration, materials such as ceramic tiles and rock slabs are widely used in decoration projects such as floors, walls and countertops. In order to meet the needs of different occasions, these materials need to be cut precisely, among which corner cutting is a key process.
[0003] The traditional ceramic tile and rock slab cutting process usually relies on manual operation or simple mechanical cutting tools. This method has problems such as unstable operation, difficult to ensure cutting accuracy, and low production efficiency. Therefore, it is necessary to be equipped with an advanced CNC system. Users can input cutting parameters to achieve high-precision and customized cutting operations to solve the problems of the background technology. To this end, we propose a CNC ceramic tile and rock slab cutting machine. Utility Model Content
[0004] The purpose of the utility model is to provide a CNC tile and rock slab beveling machine to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a CNC tile rock plate angle cutting machine, comprising a machine platform, a cutting table for placing tiles to be processed is fixedly installed on the upper end of the machine platform, a crossbeam is fixedly installed on the upper end of the cutting table, a control terminal is fixedly installed on the front end of the crossbeam, shielding covers are fixedly installed on both sides of the upper end of the cutting table, a width and height adjustment limit device for limiting the width and height of the tiles is arranged inside the shielding cover, and a tile angle cutting device is arranged on the rear side of the cutting table;
[0006] The corner cutting device includes a stabilizing frame, which is fixedly installed on the left end of the cutting table. A horizontal slide is slidably installed on the upper end of the stabilizing frame, and a vertical slide is slidably installed on the upper end of the horizontal slide. A cutting machine for cutting tiles is arranged on the right end of the vertical slide.
[0007] As a further solution of the utility model, a connecting rod is fixedly installed on the upper end of the vertical slide, and the right end of the connecting rod is fixedly connected to the cutting machine;
[0008] A rack is fixedly installed on the upper end of the vertical slide, a cutting stepper motor is fixedly installed on the upper end of the horizontal slide, a feed gear is fixedly installed on the output shaft of the cutting stepper motor, the feed gear is meshed with the rack, and a travel switch is fixedly installed on the upper end of the horizontal slide;
[0009] A vertical adjusting screw is rotatably mounted on the inner side of the horizontal slide, and a bottom end thread sleeve of the vertical slide is arranged on the outer surface of the vertical adjusting screw.
[0010] As a further solution of the utility model, a transverse adjustment screw is slidably installed on the inner side of the stabilizing frame, and the bottom end of the transverse slide is threadedly sleeved on the outer surface of the transverse adjustment screw. A transverse adjustment disk is fixedly installed on the right end of the transverse adjustment screw to facilitate the rotation of the transverse adjustment screw. The transverse adjustment screw is rotated by rotating the transverse adjustment disk, thereby moving the transverse slide to adjust the length between the cutting point of the vertically cut ceramic tile and the edge of the ceramic tile. A cooling water pipe is arranged on the upper side of the cutting machine.
[0011] As a further solution of the utility model, two connecting rods are slidably installed on the upper end of the vertical slide, the lower ends of the two connecting rods are fixedly connected to the cutting machine, the upper end of the cutting machine is fixedly installed with a rack, the upper end of the vertical slide is fixedly installed with a cutting stepper motor, the output shaft of the cutting stepper motor is fixedly installed with a feed gear, and the feed gear is meshed with the rack.
[0012] As a further solution of the utility model, the width and height adjustment limiting device includes a shielding cover, a limited height surface shell is fixedly installed on the bottom end of the shielding cover, and a width limiting baffle for limiting the tile is provided on the upper end of the cutting table.
[0013] As a further solution of the utility model, a cylinder is fixedly installed on the front end of the beam, and an extrusion sheet for stabilizing the tiles is fixedly installed on the telescopic end of the cylinder.
[0014] Beneficial Effects
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The output shaft of the cutting stepper motor drives the feed gear to rotate, and the rack moves up and down in mesh with it. The rack moves and drives the vertical slide to move. The vertical slide moves so that the cutting machine moves to the tile and cuts it until the baffle at the upper end of the vertical slide touches the travel switch. The triggering of the travel switch will cause the cutting stepper motor to send a return command. At the same time, the travel speed of the cutting stepper motor can be adjusted to change, so that one motor "gives way" to the other motor to avoid cutting angle conflicts.
[0017] 2. Adjust the height of the cutting table according to the model of the tile, and then place the tile to be processed on the upper end of the cutting table. Then, according to the actual width of the tile, adjust the width limit baffle by fixing the screw to align it at 90 degrees on the upper end of the cutting table to lock the position of the tile on the upper end of the cutting table. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a CNC tile and rock slab cutting machine;
[0019] Figure 2It is a structural schematic diagram of a CNC tile and rock slab angle cutting machine from the rear view;
[0020] Figure 3 It is a structural schematic diagram of the width and height adjustment limit device;
[0021] Figure 4 is a schematic diagram of the structure of the angle cutting device;
[0022] Figure 5 It is a top view of the corner cutting device;
[0023] Figure 6 This is a diagram showing the distribution of the angle cutting device on the cutting table.
[0024] In the figure: 1, machine table; 2, cutting table; 3, horizontal slide; 4, control terminal; 5, crossbeam;
[0025] 101, shielding cover; 102, height limiting cover; 103, width limiting baffle; 104, fixing screw;
[0026] 201, horizontal adjustment plate; 202, connecting rod; 203, vertical slide; 204, stabilizing frame; 205, cutting machine; 206, cooling water pipe; 207, vertical adjustment plate; 208, rack; 209, travel switch; 210, cutting stepper motor; 211, horizontal adjustment screw; 212, feed gear; 213, vertical adjustment screw;
[0027] 301. Cylinder; 302. Extrusion sheet. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Example 1: Please refer to Figures 1-2 A numerically controlled tile and rock slab angle cutting machine comprises a machine platform 1, a cutting platform 2 for placing tiles to be processed is fixedly installed on the upper end of the machine platform 1, a crossbeam 5 is fixedly installed on the upper end of the cutting platform 2, a control terminal 4 is fixedly installed on the front end of the crossbeam 5, shielding covers 101 are fixedly installed on both sides of the upper end of the cutting platform 2, and a width and height adjustment limit device for limiting the width and height of the tiles is arranged inside the shielding cover 101, so as to realize the processing of tiles of different thicknesses and different widths, flexibly realize the processing of tiles of various models, and have stronger practicality;
[0030] See also Figure 3 , 45. A tile corner cutting device is provided at the rear side of the cutting table 2, and the corner cutting device includes a stabilizing frame 204, and the stabilizing frame 204 is fixedly installed on the left end of the cutting table 2. A horizontal slide 3 is slidably installed on the upper end of the stabilizing frame 204, and a vertical slide 203 is slidably installed on the upper end of the horizontal slide 3. A cutting machine 205 for cutting tiles is provided at the right end of the vertical slide 203. The working principle of the cutting machine 205 is the existing public technology, which will not be elaborated here.
[0031] Example 2: Please refer to Figure 4 , 5 6. A CNC tile and rock slab cutting machine, based on Example 1, Figure 5 For reference, two connecting rods 202 are slidably mounted on the upper end of the vertical slide 203, and the lower ends of the two connecting rods 202 are fixedly connected to the cutting machine 205. Specifically, a rack 208 is fixedly mounted on the upper end of the cutting machine 205, a cutting stepper motor 210 is fixedly mounted on the upper end of the vertical slide 203, and a feed gear 212 is fixedly mounted on the output shaft of the cutting stepper motor 210, and the feed gear 212 is meshed with the rack 208. Two travel switches 209 are fixedly mounted on the upper end of the horizontal slide 3;
[0032] A vertical adjustment screw 213 is rotatably mounted on the inner side of the horizontal slide 3, and the bottom end of the vertical slide 203 is threadedly sleeved on the outer surface of the vertical adjustment screw 213. Specifically, a rotation adjustment disk 207 is fixedly mounted on the upper end of the vertical adjustment screw 213 for facilitating the rotation of the vertical adjustment screw 213. The vertical adjustment screw 213 is rotated by rotating the vertical adjustment disk 207, thereby adjusting the distance change with the proximity switch, thereby adjusting the cutting stepping motor 210 to move forward and backward to achieve the length of the cut tile;
[0033] A transverse adjustment screw 211 is slidably installed on the inner side of the stabilizing frame 204, and the bottom end of the transverse slide 3 is threadedly sleeved on the outer surface of the transverse adjustment screw 211. Specifically, a transverse adjustment disk 201 is fixedly installed on the right end of the transverse adjustment screw 211 for facilitating the rotation of the transverse adjustment screw 211. The transverse adjustment screw 211 is rotated by rotating the transverse adjustment disk 201, thereby moving the transverse slide 3, so as to adjust the length between the cutting point of the vertically cut tile and the edge of the tile;
[0034] like Figure 6 More specifically, the corner cutting devices are divided into four groups, two of which are arranged above the cutting table 2, and one group is arranged on the left and right sides of the cutting table 2. The two groups of corner cutting devices above the cutting table 2 realize vertical cutting of tiles and can control the distance between the vertical cutting point and the left and right sides of the tiles, while the corner cutting devices at the left and right ends of the cutting table 2 realize horizontal cutting of tiles and can control the distance between the horizontal cutting point and the upper and lower sides of the tiles;
[0035] like Figure 4 A cooling water pipe 206 is provided on the upper side of the cutting machine 205. The cooling water pipe 206 sprays cooling water to prevent the high temperature generated by the cutting blade on the cutting machine 205 from overheating and being damaged when the cutting machine 205 cuts the tiles, thereby achieving effective cooling and ensuring the service life of the cutting blade.
[0036] See also Figure 3 The width and height adjustment and limiting device comprises a shielding cover 101, a height limiting surface shell 102 is fixedly installed at the bottom end of the shielding cover 101, and a width limiting baffle 103 for limiting the position of the tile is arranged at the upper end of the cutting table 2;
[0037] Specifically, two long holes are provided at the right end of the width limiting baffle 103, and fixing screws 104 are passed through the long holes and are rotatably connected to the upper end of the cutting table 2. By adjusting the width limiting baffle 103 to align with the upper end of the cutting table 2 at 90 degrees through the fixing screws 104, the position of the tile on the upper end of the cutting table 2 can be locked. More specifically, the cutting table 2 can be adjusted in height, so that the height of the cutting table 2 can be flexibly adjusted according to the actual thickness of the tile, thereby realizing the cutting of tiles of various types;
[0038] See also Figure 2 A cylinder 301 is fixedly installed at the front end of the beam 5, and an extrusion sheet 302 for stabilizing the tiles is fixedly installed at the telescopic end of the cylinder 301.
[0039] Working principle:
[0040] When in use, the tile to be processed is placed on the upper end of the cutting table 2, and the height of the tabletop of the cutting table 2 is adjusted according to the type of the tile, and then the tile to be processed is placed on the upper end of the cutting table 2, and then according to the actual width of the tile, the width limiting baffle 103 is adjusted by fixing the screw 104 to align at 90 degrees on the upper end of the cutting table 2, so as to lock the position of the tile on the upper end of the cutting table 2;
[0041] Then, the vertical adjustment disk 207 and the horizontal adjustment disk 201 are rotated according to the size requirements. When the vertical adjustment disk 207 is rotated, the vertical adjustment disk 207 rotates to rotate the vertical adjustment screw 213, thereby adjusting the distance change with the proximity switch, thereby adjusting the cutting stepping motor 210 to move forward and backward to achieve the length of the cut tile;
[0042] When the horizontal adjustment disk 201 is rotated, the horizontal adjustment screw 211 rotates synchronously. At this time, the horizontal slide 3 moves left and right under the action of the threaded connection with the horizontal adjustment screw 211, so as to adjust the distance between the vertical cutting position and the left and right sides of the tile;
[0043] The adjustment method of the angle cutting devices on the left and right sides of the cutting table 2 is exactly the same as the adjustment method of the two groups of angle cutting devices on the upper side of the cutting table 2, and will not be repeated here;
[0044] Start the machine, the telescopic end of the cylinder 301 squeezes the extrusion sheet 302 downward so that the tile is clamped, thereby ensuring stability and cutting accuracy. The cutter 205 starts to work, and the cooling water pipe 206 continuously waters the cutting blade of the cutter 205 to achieve continuous cooling. The output shaft of the cutting stepper motor 210 drives the feed gear 212 to rotate, and the rack 208 moves up and down in mesh with it. The rack 208 moves and drives the vertical slide 203 to move. The movement of the vertical slide 203 causes the cutter 205 to move to the tile and cut it until the upper end baffle of the vertical slide 203 touches the travel switch 209. The triggering of the travel switch 209 causes the cutting stepper motor 210 to send a return instruction. At the same time, the travel speed of the cutting stepper motor 210 can be adjusted to change, so that one motor "gives way" to the other motor to avoid cutting angle conflicts.
[0045] At this point, the cutting task is completed.
[0046] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model can make equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, which should be covered by the protection scope of the utility model.
Claims
1. A CNC tile and rock slab angle cutting machine, comprising a machine platform (1), characterized in that: A cutting table (2) for placing tiles to be processed is fixedly mounted on the upper end of the machine (1); a crossbeam (5) is fixedly mounted on the upper end of the cutting table (2); a control terminal (4) is fixedly mounted on the front end of the crossbeam (5); shielding covers (101) are fixedly mounted on both left and right sides of the upper end of the cutting table (2); a width and height adjustment limit device for limiting the width and height of tiles is arranged inside the shielding cover (101); and a tile corner cutting device is arranged on the rear side of the cutting table (2); The corner cutting device comprises a stabilizing frame (204), wherein the stabilizing frame (204) is fixedly mounted on the left end of the cutting table (2), a horizontal slide (3) is slidably mounted on the upper end of the stabilizing frame (204), and a vertical slide (203) is slidably mounted on the upper end of the horizontal slide (3), and a cutting machine (205) for cutting tiles is arranged at the right end of the vertical slide (203).
2. A CNC tile and rock slab angle cutting machine according to claim 1, characterized in that: A connecting rod (202) is fixedly installed on the upper end of the vertical slide (203), and the right end of the connecting rod (202) is fixedly connected to the cutting machine (205). A vertical adjustment screw (213) is rotatably installed on the inner side of the horizontal slide (3), and the bottom end of the vertical slide (203) is threadedly sleeved on the outer surface of the vertical adjustment screw (213).
3. The CNC tile and rock slab angle cutting machine according to claim 2 is characterized by: A transverse adjustment screw (211) is slidably mounted on the inner side of the stabilizing frame (204), a bottom end of the transverse slide (3) is threadedly sleeved on the outer surface of the transverse adjustment screw (211), and a cooling water pipe (206) is arranged on the upper side of the cutting machine (205).
4. The CNC tile and rock slab angle cutting machine according to claim 3 is characterized by: Two connecting rods (202) are slidably mounted on the upper end of the vertical slide (203), the lower ends of the two connecting rods (202) are fixedly connected to the cutting machine (205), the upper end of the cutting machine (205) is fixedly mounted with a rack (208), the upper end of the vertical slide (203) is fixedly mounted with a cutting stepper motor (210), the output shaft of the cutting stepper motor (210) is fixedly mounted with a feed gear (212), and the feed gear (212) is meshed with the rack (208).
5. The CNC tile and rock slab angle cutting machine according to claim 1 is characterized by: The width and height adjustment and limiting device comprises a shielding cover (101), a height limiting surface shell (102) is fixedly mounted on the bottom end of the shielding cover (101), and a width limiting baffle (103) for limiting the position of the tile is arranged on the upper end of the cutting table (2).
6. The CNC tile and rock slab angle cutting machine according to claim 1, characterized in that: A cylinder (301) is fixedly mounted on the front end of the crossbeam (5), and an extrusion sheet (302) for stabilizing the tiles is fixedly mounted on the telescopic end of the cylinder (301).