Battery detection machine capable of automatically feeding
By designing an automatic loading battery detector, using components such as motor drive shaft, gear and vacuum suction cup, automatic loading and unloading of batteries is achieved, solving the problem of low efficiency caused by artificial dependence in the prior art and improving detection efficiency.
Patent Information
- Application Number
- CN202421171010.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Existing battery detectors rely on manual loading and unloading, and are inefficient and dependent on manual labor, resulting in low detection efficiency.
A battery detector that can be automatically loaded is designed, using components such as motor drive shaft, gears and vacuum suction cups to realize automatic loading and unloading of the battery and reduce manual intervention.
Through the automatic loading system, the strength of manual operation is reduced, the efficiency of battery detection is improved, and the detection time is shortened.
Smart Images

Figure CN222475482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery detection, in particular to a battery detection machine capable of automatically loading materials. Background Art
[0002] With the rapid development of the automotive energy and electric vehicle industries, batteries are being used more and more widely. The industry has higher and higher requirements for battery quality, such as the appearance of the battery after molding. During the battery production process, it is necessary to use a battery testing machine to perform appearance inspection on the battery.
[0003] When using a battery testing machine, the battery is usually placed manually at the testing station, removed after the test is completed and replaced with a battery to be tested, which is highly dependent on personnel and has low testing efficiency.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a battery testing machine with automatic loading is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a battery testing machine capable of automatic loading, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a battery testing machine capable of automatic loading, comprising a base and an auxiliary component, a frame is arranged on the top of the base, the auxiliary component is arranged at the rear end of the frame, and the auxiliary component comprises a second motor, a second drive shaft, a second gear, a semi-gear, a transmission shaft, a third gear, a semi-gear, a rack, a guide plate, a fourth gear, a transmission rod, a rotating arm, a rotating rod, a lifting rod, a vacuum suction cup, a sliding seat and a track, the output end of the second motor passes through the frame and is connected to the second drive shaft, and the second drive shaft is provided with a second gear on the outside, and the rear end of the second gear A half gear one is fixed, a gear three is connected to the outer side of the gear two, and a transmission shaft is passed through the middle of the gear three, a half gear two is fixed to the rear end of the gear three, a rack is connected to the outer side of the half gear one, and a guide plate is passed through the opening on the surface of the rack, a gear four is connected to the bottom of the rack, and a transmission rod is passed through the middle of the gear four, the front end of the transmission rod passes through the frame and is connected to a rotating arm, and one end of the rotating arm is connected to a lifting rod through the rotating rod, a vacuum suction cup is installed at the bottom of the lifting rod, and a sliding seat is slidably provided on the outside of the lifting rod, and the track is installed on the surface of the frame.
[0007] Furthermore, a motor 1 is installed in the middle of the front end of the base, and the output end of the motor 1 is connected to a drive shaft 1, and a gear 1 is arranged on the outside of the drive shaft 1.
[0008] Furthermore, the outside of the gear one is connected with a toothed disc, and a detection position is installed on the top surface of the toothed disc.
[0009] Furthermore, the detection positions are distributed equidistantly in a ring shape with respect to the center position of the top surface of the toothed disc, and the base and the toothed disc are rotatably connected.
[0010] Furthermore, the rotation directions of gear 2 and gear 3 are opposite, and the half gear 1 and the half gear 2 are both meshed and connected with the rack.
[0011] Furthermore, the frame and the guide plate are fixedly connected, the rotating arm and the lifting rod are perpendicular to each other, and the sliding seat and the track are slidably connected.
[0012] Furthermore, a linear guide is installed in the middle of the frame, and an appearance detection mechanism is provided on the linear guide. A battery conveyor line is installed in the door opening of the frame, and the battery conveyor line is symmetrically distributed about the center position of the top of the base.
[0013] The utility model provides a battery testing machine capable of automatic loading, which has the following beneficial effects:
[0014] 1. The utility model drives the second drive shaft, the second gear and the half gear to rotate. The second gear drives the third gear to rotate the transmission shaft and the half gear, so that the rack is alternately meshed with the half gear and the half gear, and performs horizontal reciprocating motion under the guidance of the guide plate. The rack drives the fourth gear to rotate the transmission rod and the rotating arm, causing the lifting rod to slide in the sliding seat, and the sliding seat to slide on the track, so that the battery is adsorbed by the vacuum suction cup at the bottom of the lifting rod and sent to the detection position from the battery conveyor line, thereby reducing the loading intensity and improving the detection efficiency.
[0015] 2. The utility model uses a motor to drive a drive shaft and a gear to rotate, and the gear drives the toothed disc to change the position of the detection position, so that the battery to be detected can be sent to the bottom of the appearance detection mechanism, and the battery after the detection can be sent to the bottom of the vacuum suction cup, thereby optimizing the battery's occupation of the position below the appearance detection mechanism and reducing the total waiting time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall top view of a battery testing machine capable of automatic loading according to the utility model;
[0017] Figure 2 This is a schematic diagram of the front view of the three-dimensional structure of an auxiliary component of a battery testing machine capable of automatic loading of the utility model;
[0018] Figure 3 The utility model is a schematic diagram of the rear view structure of a frame of a battery testing machine capable of automatic loading.
[0019] In the figure: 1. base; 2. motor 1; 3. drive shaft 1; 4. gear 1; 5. gear disc; 6. detection position; 7. frame; 8. auxiliary components; 801. motor 2; 802. drive shaft 2; 803. gear 2; 804. half gear 1; 805. transmission shaft; 806. gear 3; 807. half gear 2; 808. rack; 809. guide plate; 810. gear 4; 811. transmission rod; 812. rotating arm; 813. rotating rod; 814. lifting rod; 815. vacuum suction cup; 816. sliding seat; 817. track; 9. linear guide; 10. appearance detection mechanism; 11. battery conveyor line. DETAILED DESCRIPTION
[0020] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0021] like Figure 2 and Figure 3 As shown, a battery testing machine capable of automatic loading includes a base 1 and an auxiliary component 8, a frame 7 is arranged on the top of the base 1, and the auxiliary component 8 is arranged at the rear end of the frame 7, and the auxiliary component 8 includes a motor 2 801, a drive shaft 2 802, a gear 2 803, a half gear 1 804, a transmission shaft 805, a gear 3 806, a half gear 2 807, a rack 808, a guide plate 809, a gear 4 810, a transmission rod 811, a rotating arm 812, a rotating rod 813, a lifting rod 814, a vacuum suction cup 815, a sliding seat 816 and a track 817, the output end of the motor 2 801 passes through the frame 7 and is connected with the drive shaft 2 802, and the outside of the drive shaft 2 802 is provided with a gear 2 803, the rear end of the gear 2 803 is fixed with a half gear 1 804, the outside of the gear 2 803 is connected with the gear 3 806, and the middle of the gear 3 806 is penetrated with a transmission shaft 805, and the gear 3 806 is provided with a transmission shaft 805. A half gear 2 807 is fixed to the rear end, a rack 808 is connected to the outer side of the half gear 1 804, and a guide plate 809 is passed through the opening on the surface of the rack 808, a gear 4 810 is connected to the bottom of the rack 808, and a transmission rod 811 is passed through the middle of the gear 4 810, the front end of the transmission rod 811 passes through the frame 7 and is connected to a rotating arm 812, and one end of the rotating arm 812 is connected to a lifting rod 814 through a rotating rod 813, a vacuum suction cup 815 is installed at the bottom of the lifting rod 814, and a sliding seat 816 is slidably provided on the outside of the lifting rod 814, and a track 817 is installed on the surface of the frame 7, the rotation directions of the gear 2 803 and the gear 3 806 are opposite, the half gear 1 804 and the half gear 2 807 are both meshed and connected with the rack 808, the frame 7 and the guide plate 809 are fixedly connected, the rotating arm 812 and the lifting rod 814 are perpendicular to each other, and the sliding seat 816 and the track 817 are slidably connected.
[0022] The specific operation is as follows: the motor 2 801 drives the driving shaft 2 802, the gear 2 803, and the half gear 1 804 to rotate, and the gear 2 803 drives the gear 3 806 to transmit the transmission shaft 805 and the half gear 2 807 to rotate, so that the rack 808 is alternately meshed with the half gear 1 804 and the half gear 2 807, and performs horizontal reciprocating motion under the guidance of the guide plate 809, and the gear 4 810 is driven by the rack 808 to transmit the transmission rod 811 and the rotating arm 812 to rotate, causing the lifting rod 814 to slide in the sliding seat 816, and the sliding seat 816 slides on the track 817, so that the battery is adsorbed by the vacuum suction cup 815 at the bottom of the lifting rod 814 and sent to the detection position 6 from the battery conveyor line 11, thereby reducing the loading intensity and improving the detection efficiency.
[0023] like Figures 1 to 3 As shown, a motor 2 is installed in the middle of the front end of the base 1, and the output end of the motor 2 is connected to a driving shaft 3, a gear 4 is arranged on the outside of the driving shaft 3, a gear 4 is connected to the outside of the gear 4, a toothed disc 5 is installed on the top surface of the toothed disc 5, and a detection position 6 is installed on the top surface of the toothed disc 5. The detection positions 6 are distributed in a circular shape and equidistantly about the center position of the top surface of the toothed disc 5, and the base 1 and the toothed disc 5 are rotatably connected, a linear guide rail 9 is installed in the middle of the frame 7, and an appearance detection mechanism 10 is arranged on the linear guide rail 9, a battery conveyor line 11 is installed in the door opening of the frame 7, and the battery conveyor line 11 is symmetrically distributed about the top center position of the base 1.
[0024] The specific operation is as follows: the motor 2 drives the driving shaft 3 and the gear 4 to rotate, and the gear 4 drives the toothed disc 5 to change the position of the detection position 6, so that the battery to be detected can be sent to the bottom of the appearance detection mechanism 10, and the battery after the detection is sent to the bottom of the vacuum suction cup 815, so as to optimize the battery's occupation of the position below the appearance detection mechanism 10 and reduce the total waiting time.
[0025] In summary, when the battery testing machine capable of automatic loading is used, firstly, two left and right battery conveying lines 11 are arranged on the base 1, and the left battery conveying line 11 and the right battery conveying line 11 are used to provide batteries and output batteries respectively, and two left and right auxiliary components 8 are arranged on the frame 7, and the left auxiliary components 8 and the right auxiliary components 8 are used to load and unload batteries respectively;
[0026] During the test, the motor 2 801 in the left auxiliary component 8 drives the drive shaft 2 802, the gear 2 803, and the half gear 1 804 to rotate, and the gear 2 803 drives the gear 3 806 to rotate the drive shaft 805 and the half gear 2 807. Since the half gear 1 804 and the half gear 2 807 rotate in opposite directions, the rack 808 can perform horizontal reciprocating motion under the guidance of the guide plate 809 when it is alternately meshed with the half gear 1 804 and the half gear 2 807.
[0027] Then, the gear 810 is driven by the rack 808 to rotate the transmission rod 811 and the rotating arm 812, thereby changing the position of the lifting rod 814 in the sliding seat 816, and causing the sliding seat 816 to slide horizontally on the track 817, so that the battery is adsorbed by the vacuum suction cup 815 at the bottom of the lifting rod 814 and transferred from the left battery conveyor line 11 to the detection position 6, so that the equipment can automatically load materials, reduce the labor intensity of workers, and improve detection efficiency;
[0028] Then, motor 2 drives driving shaft 3 and gear 4 to rotate, and gear 4 drives gear disk 5 to change the position of detection position 6, and adjusts the battery to be detected to the bottom of appearance detection mechanism 10 for appearance detection. When the detection is completed, motor 2 801 in right auxiliary component 8 works to move the battery on detection position 6 to the right battery conveyor line 11, and at the same time, motor 2 801 in left auxiliary component 8 works to move the battery from the left battery conveyor line 11 to detection position 6. Since the loading and unloading of batteries are carried out synchronously, the battery's occupancy of the position below the appearance detection mechanism 10 is optimized, thereby reducing the total waiting time.
[0029] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A battery testing machine capable of automatic loading, comprising a base (1) and an auxiliary component (8), characterized in that: A frame (7) is arranged on the top of the base (1); the auxiliary component (8) is arranged at the rear end of the frame (7); and the auxiliary component (8) comprises a second motor (801), a second drive shaft (802), a second gear (803), a half gear (804), a transmission shaft (805), a third gear (806), a half gear (807), a rack (808), a guide plate (809), a fourth gear (810), a transmission rod (811), a rotating arm (812), a rotating rod (813), a lifting rod (814), a vacuum suction cup (815), a sliding seat (816) and a track (817); an output end of the second motor (801) passes through the frame (7) and is connected to the second drive shaft (802); a second gear (803) is arranged outside the second drive shaft (802); a half gear (804) is fixed to the rear end of the second gear (803); The outer side is connected to gear three (806), and a transmission shaft (805) is passed through the middle of gear three (806), a half gear two (807) is fixed to the rear end of gear three (806), the outer side of half gear one (804) is connected to a rack (808), and a guide plate (809) is passed through the opening of the surface of the rack (808), the bottom of the rack (808) is connected to gear four (810), and the middle of gear four (810) is A transmission rod (811) is provided, the front end of the transmission rod (811) passes through the frame (7) and is connected to a rotating arm (812), and one end of the rotating arm (812) is connected to a lifting rod (814) through a rotating rod (813), a vacuum suction cup (815) is installed at the bottom of the lifting rod (814), and a sliding seat (816) is slidably provided on the outside of the lifting rod (814), and the track (817) is installed on the surface of the frame (7).
2. The battery testing machine capable of automatic loading according to claim 1, characterized in that: A motor (2) is installed in the middle of the front end of the base (1), and the output end of the motor (2) is connected to a drive shaft (3), and a gear (4) is arranged outside the drive shaft (3).
3. The battery testing machine capable of automatic loading according to claim 2, characterized in that: The outside of the gear 1 (4) is connected to a toothed disc (5), and a detection position (6) is installed on the top surface of the toothed disc (5).
4. The battery testing machine capable of automatic loading according to claim 3, characterized in that: The detection positions (6) are distributed in a circular manner with equal distances relative to the center position of the top surface of the toothed disc (5), and the base (1) and the toothed disc (5) are rotatably connected.
5. The battery testing machine capable of automatic loading according to claim 1, characterized in that: The rotation directions of gear 2 (803) and gear 3 (806) are opposite, and the half gear 1 (804) and the half gear 2 (807) are both meshed and connected with the rack (808).
6. The battery testing machine capable of automatic loading according to claim 1, characterized in that: The frame (7) and the guide plate (809) are fixedly connected, the rotating arm (812) and the lifting rod (814) are perpendicular to each other, and the sliding seat (816) and the track (817) are slidably connected.
7. The battery testing machine capable of automatic loading according to claim 1, characterized in that: A linear guide rail (9) is installed in the middle of the frame (7), and an appearance detection mechanism (10) is arranged on the linear guide rail (9). A battery conveyor line (11) is installed in the door opening of the frame (7), and the battery conveyor line (11) is symmetrically distributed about the top center position of the base (1).