Material coiling device

Abstract

The utility model relates to the technical field of material coiling, and discloses a material coiling device which comprises a main body mechanism and a swing arm mechanism, the swing arm mechanism is located at the upper end of the main body mechanism, and the main body mechanism comprises a guide rail, a frame body and a cloth liner unwinding device. According to the material coiling device, through installation of the main body mechanism, the coiling device can reciprocate along the guide rail under the driving action of the motor speed reducer so as to realize coiling, loading and unloading of material tools at different stations, the cloth liner unwinding device is connected with the frame body through a linear sliding rail pair, and the tail end of the cloth liner shaft is provided with the pneumatic braking device. The tension parameter value of the cloth liner is set, the braking force is adjusted in real time through the electric proportional valve, the tension for opening the cloth liner is adjusted and guaranteed to be constant in time, the deviation rectifying roller is connected with the frame body through the linear sliding rail pair, the cloth guide roller and the leveling roller are of an unpowered roller structure and are fixed to the frame body, and the two ends of the tension roller are each provided with a set of tension sensor. And a screw is fixed on the frame body.

Description

Technical Field

[0001] The utility model relates to the technical field of material coiling, in particular to a material coiling device. Background Art

[0002] Tires are circular, ground-contacting, rolling, elastic rubber products used on various vehicles and machinery. Typically mounted on metal rims, they support the vehicle's body, cushion external impacts, maintain contact with the road, and ensure vehicle performance. Tires are often used in complex and demanding conditions, enduring various deformations, loads, forces, and high and low temperature conditions while driving. Therefore, they must exhibit high load-bearing, traction, and cushioning properties. They must also possess high wear and flex resistance, as well as low rolling resistance and heat buildup.

[0003] Currently, the winding device, tension and correction control of tire semi-component materials require multiple drive and control systems to cooperate with each other to achieve motion control. Due to structural space limitations and complex assembly, daily equipment maintenance is affected. Utility Model Content

[0004] (1) Technical problems solved

[0005] The purpose of the present invention is to provide a material winding device to solve the problem mentioned in the above background technology that the above technology is limited by structural space and has complicated parts assembly, which affects the maintenance of daily equipment.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material winding device, comprising a main body mechanism and a swing arm mechanism, the swing arm mechanism is located at the upper end of the main body mechanism, the main body mechanism comprises a guide rail, a frame and a pad cloth guide device, the frame is fixedly installed above the guide rail, and the pad cloth guide device is movably installed on the upper end of the guide rail; the main body mechanism also includes a motor reducer, a deviation correction roller, a cloth guide roller, a leveling roller, a tension roller, a tension sensor and a safety emergency stop, and the motor reducer is fixedly installed at the upper end of the guide rail.

[0008] Preferably, the correction roller is fixedly mounted on the upper end of the motor reducer, and the cloth guide roller is fixedly mounted on the right side of the frame. Driven by the correction motor, the correction roller can move left and right along the linear slide rail pair, driving the pad cloth so that its edge position is always kept within the range of the pad cloth edge detection switch, so that the pad cloth can be rolled neatly.

[0009] Preferably, the leveling roller is movably mounted above the cloth guide roller, and the tension roller is movably mounted above the leveling roller. All rollers adopt a non-powered roller structure, so that the padding can be stretched flat after being guided out and before entering the material winding, avoiding problems such as winding folds.

[0010] Preferably, the tension sensor is fixedly mounted on the left and right ends of the tension roller, the safety emergency stop is fixedly mounted on the upper end of the frame, and a set of tension sensors is installed at each end of the tension roller and fixed to the frame with screws.

[0011] Preferably, the swing arm mechanism includes a swing arm device body, a lifting cylinder, an operating button box, a cloth edge control device and a pedal emergency stop. The swing arm device body is movably mounted on the upper end of the frame. In order to improve the safe operation performance of the equipment, a safety emergency stop is provided on the swing arm mechanism, and a set of pedal emergency stops are respectively installed on the left and right sides of the frame.

[0012] Preferably, the lifting cylinder is fixedly installed above the guide rail, and the operation button box is fixedly set at the upper end of the frame. It has two sets of swing arm mechanisms driven by cylinders to lift and lower. Under the action of the winding motor, it can drive the winding tooling to drive the material to be wound. The pneumatic lifting mechanism facilitates the loading and unloading of the material tooling.

[0013] Preferably, the pad cloth edge control device is fixedly installed on the right side of the frame, and the pedal emergency stop is fixed above the guide rail. The edge position of the pad cloth is controlled by manually operating the handwheel through the screw transmission to meet the needs of pad cloths of different widths and material winding. An operation button box is provided on the frame, which can facilitate the station switching operation and related action control of the winding device.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The material take-up device, through the installation of the main mechanism, can be driven by the motor reducer to make the take-up device move back and forth along the guide rail to realize the take-up and loading and unloading of materials and tooling at different workstations. The padding guide device is connected to the frame through a linear slide pair. The tail end of the padding shaft is equipped with a pneumatic brake device. By setting the padding tension parameter value, the electric proportional valve adjusts the braking force in real time to timely adjust and ensure the constant tension of the padding guide. The deviation correction roller is connected to the frame through a linear slide pair. The guide roller and the leveling roller adopt a non-powered roller structure and are fixed to the frame. A set of tension sensors are installed at each end of the tension roller and fixed to the frame with screws.

[0016] 2. The material winding device is assembled with the frame body through the installation of auxiliary mechanisms, and the left and right sets of swing arm mechanisms are assembled with the frame body through pin connection. Driven by the lifting cylinder, the lifting and lowering actions of the wound material can be realized to facilitate the loading and unloading of the material winding tooling. The edge control device of the pad cloth is controlled by the manual operation of the hand wheel through the screw transmission to guide the edge position of the pad cloth to meet the needs of pad cloths of different widths and material winding. An operation button box is provided on the frame body, which can facilitate the station switching operation and related action control of the winding device. In order to improve the safe operation performance of the equipment, a safety emergency stop is provided on the swing arm mechanism, and a set of pedal emergency stops are installed on the left and right sides of the frame. When an accident occurs in the winding device during winding, loading and unloading tooling, and movement, the emergency stop can be triggered manually in time to stop the equipment from moving, protecting the safety of personnel and equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the partial three-dimensional structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the partial three-dimensional structure of the utility model;

[0020] Figure 4 It is a schematic diagram of the partial three-dimensional structure of the utility model.

[0021] In the figure: 1. Main body; 101. Guide rail; 102. Frame; 103. Cloth guide device; 104. Motor reducer; 105. Correction roller; 106. Cloth guide roller; 107. Leveling roller; 108. Tension roller; 109. Tension sensor; 110. Safety emergency stop; 2. Swing arm mechanism; 201. Swing arm device body; 202. Lifting cylinder; 203. Operation button box; 204. Cloth edge control device; 205. Pedal emergency stop. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figures 1-4The utility model provides a technical solution: a material winding device, including a main body mechanism 1 and a swing arm mechanism 2, the swing arm mechanism 2 is located at the upper end of the main body mechanism 1, the main body mechanism 1 includes a guide rail 101, a frame 102 and a padding guide device 103, the frame 102 is fixedly installed above the guide rail 101, and the padding guide device 103 is movably installed at the upper end of the guide rail 101; the main body mechanism 1 also includes a motor reducer 104, a correction roller 105, a cloth guide roller 106, a leveling roller 107, a tension roller 108, The tension sensor 109 and the safety emergency stop 110, the motor reducer 104 are fixedly installed on the upper end of the guide rail 101, the correction roller 105 is fixedly installed on the upper end of the motor reducer 104, the cloth guide roller 106 is fixedly installed on the right side of the frame 102, the leveling roller 107 is movably installed above the cloth guide roller 106, the tension roller 108 is movably installed above the leveling roller 107, the tension sensor 109 is fixedly installed on the left and right ends of the tension roller 108, and the safety emergency stop 110 is fixedly installed on the upper end of the frame 102.

[0024] The swing arm mechanism 2 includes a swing arm device body 201, a lifting cylinder 202, an operation button box 203, a cloth edge control device 204 and a pedal emergency stop 205. The swing arm device body 201 is movably mounted on the upper end of the frame 102, the lifting cylinder 202 is fixedly mounted above the guide rail 101, the operation button box 203 is fixedly set at the upper end of the frame 102, the cloth edge control device 204 is fixedly mounted on the right side of the frame 102, and the pedal emergency stop 205 is fixedly set above the guide rail 101. When the material is taken up, the winding device can be driven by the motor reducer 104 to move back and forth along the guide rail 101 to realize the winding and loading and unloading of material tools at different workstations. The cloth unwinding device 103 is connected to the frame 102 through a linear slide pair. The tail end of the cloth shaft is equipped with a pneumatic brake device. By setting the cloth tension parameter value, the electric proportional valve adjusts the braking force in real time to timely adjust and ensure the constant tension of the cloth unwinding. The deviation correction roller 105 is connected to the frame 102 through a linear slide pair. The cloth guide roller 10 6 and the leveling roller 107 adopt a non-powered roller structure and are fixed on the frame 102. A set of tension sensors 109 are installed at each end of the tension roller 108 and are fixed to the frame 102 with screws. The left and right sets of swing arm mechanisms 2 are assembled with the frame 102 by pin connection. Under the drive of the lifting cylinder 202, the lifting and lowering action of the winding material can be realized to facilitate the loading and unloading of the material winding tooling. The edge control device 204 of the padding is controlled by the manual operation of the hand wheel through the screw drive to guide the edge position of the padding. In order to meet the needs of winding pads and materials of different widths, an operation button box 203 is provided on the frame 102, which can facilitate the station switching operation and related action control of the winding device. In order to improve the safe operation performance of the equipment, a safety emergency stop 110 is provided on the swing arm mechanism 2, and a set of pedal emergency stops 205 are respectively installed on the left and right sides of the frame 102. When an accident occurs to the winding device during winding, loading and unloading tooling, and moving, the emergency stop can be triggered manually in time to stop the equipment from moving, protecting the safety of personnel and equipment.

[0025] Working principle: When using the material winding device, the winding device can be driven by the motor reducer 104 to move back and forth along the guide rail 101 to realize the winding and loading and unloading of material tools at different workstations. The pad cloth guide device 103 is connected to the frame 102 through a linear slide pair. The tail end of the pad cloth shaft is equipped with a pneumatic brake device. By setting the pad cloth tension parameter value, the electric proportional valve adjusts the braking force in real time, and timely adjusts and ensures the constancy of the pad cloth guide tension. The deviation correction roller 105 is connected to the frame 102 through a linear slide pair. The guide roller 106 and the leveling roller 107 adopt an unpowered roller structure and are fixed on the frame 102. A set of tension sensors 109 are installed at each end of the tension roller 108 and are fixed to the frame 102 with screws. The left and right sets of swing arm mechanisms 2 are connected by pins. It is assembled with the frame 102, and under the drive of the lifting cylinder 202, the lifting and lowering action of the winding material can be realized to facilitate the loading and unloading of the material winding tooling. The pad edge control device 204 controls the edge position of the pad through the manual operation hand wheel through the screw transmission to meet the needs of pads of different widths and material winding. An operation button box 203 is provided on the frame 102, which can facilitate the station switching operation and related action control of the winding device. In order to improve the safe operation performance of the equipment, a safety emergency stop 110 is provided on the swing arm mechanism 2, and a set of pedal emergency stops 205 are respectively installed on the left and right sides of the frame 102. When an accident occurs to the winding device during winding, loading and unloading tooling, and movement, the emergency stop can be triggered manually in time to stop the equipment from moving, protecting the safety of personnel and equipment.

[0026] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Simple modifications or equivalent replacements of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A material take-up device, comprising a main body mechanism (1) and a swing arm mechanism (2), characterized in that: The swing arm mechanism (2) is located at the upper end of the main mechanism (1); the main mechanism (1) comprises a guide rail (101), a frame (102) and a pad cloth guiding device (103); the frame (102) is fixedly mounted above the guide rail (101); and the pad cloth guiding device (103) is movably mounted on the upper end of the guide rail (101); The main body mechanism (1) further comprises a motor reducer (104), a deviation correction roller (105), a cloth guide roller (106), a leveling roller (107), a tension roller (108), a tension sensor (109) and a safety emergency stop (110); the motor reducer (104) is fixedly mounted on the upper end of the guide rail (101).

2. A material winding device according to claim 1, characterized in that: The deviation-correcting roller (105) is fixedly mounted on the upper end of the motor reducer (104), and the cloth guide roller (106) is fixedly mounted on the right side of the frame (102).

3. A material coiling device according to claim 2, characterized in that: The leveling roller (107) is movably mounted above the cloth guide roller (106), and the tension roller (108) is movably mounted above the leveling roller (107).

4. A material take-up device according to claim 3, characterized in that: The tension sensor (109) is fixedly mounted on the left and right ends of the tension roller (108), and the safety emergency stop (110) is fixedly mounted on the upper end of the frame (102).

5. A material take-up device according to claim 4, characterized in that: The swing arm mechanism (2) comprises a swing arm device body (201), a lifting cylinder (202), an operation button box (203), a pad cloth edge control device (204) and a pedal emergency stop (205); the swing arm device body (201) is movably mounted on the upper end of the frame (102).

6. A material take-up device according to claim 5, characterized in that: The lifting cylinder (202) is fixedly mounted above the guide rail (101), and the operating button box (203) is fixedly arranged at the upper end of the frame (102).

7. A material take-up device according to claim 6, characterized in that: The cloth edge control device (204) is fixedly installed on the right side of the frame (102), and the pedal emergency stop (205) is fixedly arranged above the guide rail (101).

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