Tension testing device for copper alloy enameled wire
By designing a copper alloy enameled wire tension testing device with sliding plates, slide chutes and other structures, the problem of copper alloy enameled wire disengagement during detection in the prior art is solved, and the tightening and fine detection of copper alloy enameled wire is realized, thereby improving the Detection accuracy.
Patent Information
- Application Number
- CN202420728346.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-10
AI Technical Summary
During the inspection, the existing copper alloy enameled wire tension testing device may detach, affecting the detection results.
A copper alloy enameled wire tension testing device is designed, using sliding plates, slide chutes, fixing blocks, jackets, mounting plates and bolts. Through the coordination of these structures, the tightening of the copper alloy enameled wire is prevented from being disengaged, and through The structures of motors, shafts, gears, racks and cameras achieve fine tension detection.
It effectively prevents the copper alloy enameled wire from breaking away during tension detection, improves the detection accuracy, and realizes multiple detection support for different models of copper alloy enameled wires.
Smart Images
Figure CN222481996U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection devices, in particular to a copper alloy enameled wire tension testing device. Background Art
[0002] Copper alloy enameled wire is a copper alloy wire with a layer of insulating paint coated on the surface to insulate it from the outside. Copper alloy enameled wire is generally used to manufacture rotors, which are internal parts of motors. During the manufacturing and winding process of the copper alloy enameled wire, the tension of the copper alloy enameled wire needs to be tested. Therefore, a copper alloy enameled wire tension testing device is required. In the prior art, when the copper alloy enameled wire tension testing device is used for testing, the copper alloy enameled wire may detach, affecting the test result. Utility Model Content
[0003] In order to make up for the above shortcomings, the utility model provides a copper alloy enameled wire tension testing device, aiming to improve the problem that the copper alloy enameled wire may be detached during the tension testing device in the prior art and affect the test results.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a copper alloy enameled wire tension testing device, including a base, a support frame is fixedly connected to the left and right sides of the upper part of the base, a limit plate is fixedly connected to the upper part of the support frame, a fixing component is arranged on the left and right sides of the upper part of the limit plate, a fixing plate is fixedly connected to the front side of the upper part of the base, a control panel is fixedly connected to the front side of the upper part of the fixing plate, a camera is fixedly connected to the rear side of the upper part of the fixing plate, a driving component is arranged on the middle part of the base, and a rack plate is slidably connected to the front and rear sides of the limit plate.
[0005] As a further description of the above technical solution:
[0006] The fixing assembly includes a sliding plate, a sliding groove, a fixing block, a first sleeve, a first mounting plate, a slider, a second sleeve, a second mounting plate and a bolt, the sliding plate is slidably connected to the left and right sides of the upper portion of the limiting plate, the sliding groove is evenly arranged in the middle of the sliding plate, the fixing block is fixedly connected inside the sliding groove, the first sleeve is fixedly connected to the upper portion of the fixing block, the first mounting plate is fixedly connected to the side away from the fixing block, the slider is slidably connected to the inner side of the sliding groove, the second sleeve is fixedly connected to the lower portion of the slider, the second mounting plate is fixedly connected to the side away from the slider, and the bolt is threadedly connected to the inner sides of the first mounting plate and the second mounting plate.
[0007] As a further description of the above technical solution:
[0008] The driving assembly comprises a motor, a rotating shaft and a gear. The motor is fixedly connected to the middle part of the base, the rotating shaft is fixedly connected to the output end of the motor, and the gear is fixedly connected to the outer side of the rotating shaft.
[0009] As a further description of the above technical solution:
[0010] The control panel is electrically connected to the motor.
[0011] As a further description of the above technical solution:
[0012] The adjacent sides of the sliding plates are fixedly connected to the rack plate, and there are a plurality of the first jackets and the second jackets.
[0013] As a further description of the above technical solution:
[0014] The first mounting plate is fixedly connected to the second mounting plate by bolts.
[0015] As a further description of the above technical solution:
[0016] The rotating shaft passes through the limiting plate, and the adjacent sides of the two rack plates are meshed with the gears.
[0017] The utility model has the following beneficial effects:
[0018] 1. In the utility model, through the cooperation among the structures such as the sliding plate, the sliding groove, the fixing block, the first jacket, the first mounting plate, the sliding block, the second jacket, the second mounting plate and the bolts, the copper alloy enameled wire tension testing device can tighten the copper alloy enameled wire to prevent the copper alloy enameled wire from detaching during the tension detection process and affecting the detection result.
[0019] 2. In the utility model, through the coordination among the control panel, motor, rotating shaft, camera and gears, the tension detection device can accurately detect the tension of the copper alloy enameled wire, thereby improving the detection accuracy of the copper alloy enameled wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A three-dimensional diagram of a copper alloy enameled wire tension testing device proposed by the utility model;
[0021] Figure 2 for Figure 1 A in the enlarged view;
[0022] Figure 3 The utility model provides a top view of a copper alloy enameled wire tension testing device.
[0023] Legend:
[0024] 1. Base; 2. Support frame; 3. Limit plate; 4. Motor; 5. Rotating shaft; 6. Gear; 7. Rack plate; 8. Sliding plate; 9. Slide groove; 10. Fixed block; 11. First jacket; 12. First mounting plate; 13. Sliding block; 14. Second jacket; 15. Second mounting plate; 16. Bolt; 17. Fixed plate; 18. Camera; 19. Control panel. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Reference Figure 1-3 , an embodiment of the utility model provides: a copper alloy enameled wire tension testing device, including a base 1, a support frame 2 is fixedly connected to the left and right sides of the upper part of the base 1, a limit plate 3 is fixedly connected to the upper part of the support frame 2, a fixing component is arranged on the left and right sides of the upper part of the limit plate 3, a fixing plate 17 is fixedly connected to the front side of the upper part of the base 1, a control panel 19 is fixedly connected to the front side of the upper part of the fixing plate 17, a driving component is arranged on the middle part of the base 1, a rack plate 7 is slidably connected to the front and rear sides of the limit plate 3, the control panel 19 is electrically connected to the motor 4, the fixing component includes a sliding plate 8, a slide groove 9, a fixing block 10, a first jacket 11, a first mounting plate 12, a slider 13, a second jacket 14, a second mounting plate 15 and a bolt 16, the sliding plate 8 is slidably connected to the left and right sides of the upper part of the limit plate 3 On the other side, the slide groove 9 is evenly opened in the middle of the sliding plate 8, the fixed block 10 is fixedly connected to the inside of the slide groove 9, the first jacket 11 is fixedly connected to the upper part of the fixed block 10, the first mounting plate 12 is fixedly connected to the side away from the fixed block 10, the slider 13 is slidably connected to the inner side of the slide groove 9, the second jacket 14 is fixedly connected to the lower part of the slider 13, the second mounting plate 15 is fixedly connected to the side away from the slider 13, the bolt 16 is threadedly connected to the inner side of the first mounting plate 12 and the second mounting plate 15, and the side of the sliding plate 8 close to each other is fixedly connected to the rack plate 7, there are several first jackets 11 and second jackets 14, and different types of copper alloy enameled wires can be detected by several different types of mounting sleeves, and the first mounting plate 12 is fixedly connected to the second mounting plate 15 by bolts 16.
[0027] When the tension of the copper alloy enameled wire needs to be fixed, the two ends of the copper alloy enameled wire are placed between the left and right first jackets 11 and the second jackets 14, and then the slider 13 is pushed so that the slider 13 drives the second jacket 14 to clamp the copper alloy enameled wire, and finally the bolt 16 is turned so that the bolt 16 fixes the first mounting plate 12 and the second mounting plate 15, thereby realizing that the copper alloy enameled wire tension testing device can tighten the copper alloy enameled wire to prevent the copper alloy enameled wire from detaching during the tension detection process and affecting the detection result.
[0028] Reference Figure 1-3 The driving assembly includes a motor 4, a rotating shaft 5, a gear 6 and a camera 18. The motor 4 is fixedly connected to the middle part of the base 1, the rotating shaft 5 is fixedly connected to the output end of the motor 4, the gear 6 is fixedly connected to the outside of the rotating shaft 5, the camera 18 is fixedly connected to the upper rear side of the fixed plate 17, the rotating shaft 5 passes through the limit plate 3, and the adjacent sides of the two rack plates 7 are meshed with the gear 6.
[0029] When the tension of the copper alloy enameled wire needs to be tested, the control panel 19 is used to control the start motor 4 so that the motor 4 drives the rotating shaft 5 at the output end to rotate, the rotating shaft 5 drives the gear 6 to rotate, the gear 6 drives the rack plate 7 to move, the rack plate 7 drives the sliding plate 8 to move, the sliding plate 8 moves to pull the copper alloy enameled wire, and the camera 18 is used to monitor the state of the copper alloy enameled wire in real time, thereby realizing that the tension detection device can perform fine detection of the tension of the copper alloy enameled wire.
[0030] Working principle: when it is necessary to fix the tension of the copper alloy enameled wire, place the two ends of the copper alloy enameled wire between the left and right first jackets 11 and the second jacket 14, then push the slider 13 so that the slider 13 drives the second jacket 14 to clamp the copper alloy enameled wire, and finally rotate the bolt 16 so that the bolt 16 fixes the first mounting plate 12 and the second mounting plate 15, thereby realizing that the copper alloy enameled wire tension testing device can tighten the copper alloy enameled wire to prevent the copper alloy enameled wire from detaching during the tension detection process and affecting the detection result. When it is necessary to test the tension of the copper alloy enameled wire, control the start motor 4 through the control panel 19 so that the motor 4 drives the rotating shaft 5 at the output end to rotate, the rotating shaft 5 rotates to drive the gear 6 to rotate, the gear 6 rotates to drive the rack plate 7 to move, the rack plate 7 moves to drive the sliding plate 8 to move, and the copper alloy enameled wire is pulled by the sliding plate 8, and the state of the copper alloy enameled wire is monitored in real time through the camera 18, thereby realizing that the tension detection device can perform fine detection of the tension of the copper alloy enameled wire.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A copper alloy enameled wire tension test device, comprising a base (1), characterized in that: The upper left and right sides of the base (1) are fixedly connected to a support frame (2), the upper part of the support frame (2) is fixedly connected to a limit plate (3), the upper left and right sides of the limit plate (3) are provided with fixing components, the upper front side of the base (1) is fixedly connected to a fixing plate (17), the upper front side of the fixing plate (17) is fixedly connected to a control panel (19), the upper middle part of the base (1) is provided with a driving component, the front and rear sides of the limit plate (3) are slidably connected to a rack plate (7), and the fixing component comprises a sliding plate (8), a sliding groove (9), a fixing block (10), a first clamping sleeve (11), a first mounting plate (12), a sliding block (13), a second clamping sleeve (14), a second mounting plate (15) and a screw The bolt (16) is provided on the sliding plate (8), the sliding plate (8) is slidably connected to the left and right sides of the upper part of the limit plate (3), the sliding groove (9) is evenly opened in the middle part of the sliding plate (8), the fixed block (10) is fixedly connected inside the sliding groove (9), the first jacket (11) is fixedly connected to the upper part of the fixed block (10), the first mounting plate (12) is fixedly connected to the side away from the fixed block (10), the sliding block (13) is slidably connected to the inner side of the sliding groove (9), the second jacket (14) is fixedly connected to the lower part of the sliding block (13), the second mounting plate (15) is fixedly connected to the side away from the sliding block (13), and the bolt (16) is threadedly connected to the inner sides of the first mounting plate (12) and the second mounting plate (15).
2. A copper alloy enameled wire tension tester according to claim 1, characterized in that: The driving assembly comprises a motor (4), a rotating shaft (5), a gear (6) and a camera (18); the motor (4) is fixedly connected to the middle of the base (1); the rotating shaft (5) is fixedly connected to the output end of the motor (4); the gear (6) is fixedly connected to the outside of the rotating shaft (5); and the camera (18) is fixedly connected to the upper rear side of the fixed plate (17).
3. A copper alloy enameled wire tension tester according to claim 1, characterized in that: The control panel (19) is electrically connected to the motor (4).
4. A copper alloy enameled wire tension tester according to claim 1, characterized in that: The adjacent sides of the sliding plates (8) are fixedly connected to the rack plate (7), and there are a plurality of the first clamping sleeves (11) and the second clamping sleeves (14).
5. A copper alloy enameled wire tension tester according to claim 1, characterized in that: The first mounting plate (12) is fixedly connected to the second mounting plate (15) via bolts (16).
6. A copper alloy enameled wire tension tester according to claim 2, characterized in that: The rotating shaft (5) passes through the limiting plate (3), and the adjacent sides of the two rack plates (7) are meshed with the gear (6).