Oil level resistor disc crimping device

By designing a resistive sheet crimping device for oil level sensors, the automatic positioning and precise crimping of the resistive sheet and the seat are achieved by using a hydraulic press and a conveying belt, the material positioning difficulties and pressure caused by manual operation in the prior art are solved. The problem of false pressure improves the automation work efficiency of the device.

CN222483045UActive Publication Date: 2025-02-14WUHAN QIKE MICROELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420312785.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2025-02-14
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

The existing oil level sensor resistor sheet crimping process mainly relies on manual manual operation, which leads to difficulty in automatic positioning of materials and false pressure problems in crimping, which reduces the automation work efficiency of the device.

Method used

An oil level resistor plate crimping device is designed, using structures such as bottom plate, support rod, hydraulic press and conveyor belt to realize automatic positioning and precise crimping of resistor plate and seat.

Benefits of technology

Through automatic positioning and precise crimping, the processing efficiency and automated working efficiency of the device are improved, and errors and false pressures are reduced in manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of resistor disc crimping, and particularly relates to an oil level resistor disc crimping device which comprises a bottom plate, a supporting rod is fixedly arranged on the top face of the bottom plate, a supporting frame is installed on the surface of the supporting rod in a clamped mode, and a bolt is arranged on the surface of the supporting frame in a penetrating mode. A first hydraulic machine is fixedly connected to the surface of the supporting frame, a sliding rod is slidably connected to the interior of the first hydraulic machine, and a pressing head is fixedly connected to the bottom of the sliding rod; through the structural design that the side edge of the base is protruded to limit the placement base and the resistor disc body stops moving after moving to the inner side of the second supporting wall, the effect of automatically positioning materials is achieved, the machining efficiency of the device is improved, and then through the structural design that a push plate pushes the machined materials to enable the materials to leave the surface of the base, the machining efficiency is improved. And the follow-up placement base can move on the surface of the device conveniently, follow-up repeated machining of the device is facilitated, and the automation efficiency of the device is further improved.
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Description

Technical Field

[0001] The utility model relates to the field of resistor sheet crimping technology, in particular to an oil level resistor sheet crimping device. Background Art

[0002] The crimping process refers to a method in which components can be fixed by directly inserting them without the need for welding. During the processing of the oil level sensor resistor, the resistor needs to be crimped onto the mounting seat. In the existing oil level sensor resistor crimping process, the resistor is mainly aligned with the mounting seat manually.

[0003] The existing manual crimping process may have problems such as inconvenience in automatically positioning the material and false pressure during crimping, which reduces the automation efficiency of the device.

[0004] Therefore, in view of the above problems, an oil level resistor sheet crimping device is proposed. Utility Model Content

[0005] In order to remedy the problems in the prior art, the utility model provides an oil level resistor sheet crimping device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: an oil level resistor sheet crimping device described in the utility model comprises a base plate, a support rod is fixedly arranged on the top surface of the base plate, a support frame is clamped and installed on the surface of the support rod, a bolt is penetrated through the surface of the support frame, a first hydraulic press is fixedly connected to the surface of the support frame, a sliding rod is slidably connected to the inside of the first hydraulic press, a pressure head is fixedly connected to the bottom of the sliding rod, a first support wall is arranged near one side of the surface of the base plate, a second support wall is arranged near the other side of the surface of the base plate, a sliding column is arranged inside the second support wall, a support clamp is slidably installed on the surface of the sliding column, and a spring is slidably sleeved on the surface of the sliding column.

[0007] Preferably, a conveyor belt is installed on the inner side of the first supporting wall and the second supporting wall, and a placement seat and a resistor body are respectively placed on the surfaces of the two conveyor belts.

[0008] Preferably, a base is fixedly mounted on the surface of the bottom plate, the base is arranged directly below the pressure head, and two sides of the base are tightly fitted with the first supporting wall and the second supporting wall respectively.

[0009] Preferably, a second hydraulic press is fixedly connected to the top of the bottom plate, a push plate is slidably connected to the front side of the second hydraulic press, and the installation position of the push plate corresponds to the installation position of the base.

[0010] Preferably, the bottom of the support clamp block is in an arc shape near the inner side, and the inner side of the support clamp block fits with the surface of the resistor body.

[0011] Preferably, a plug is fixedly provided on the surface of the placement seat, and a socket is provided on the surface of the resistor body, and the plug and the socket are arranged in a one-to-one correspondence.

[0012] The utility model is beneficial in that:

[0013] 1. The utility model uses the side protrusion of the base to limit the placement seat, and the resistor body stops moving after moving to the inside of the second support wall, so as to achieve the effect of automatic positioning of the material and improve the processing efficiency of the device;

[0014] 2. The utility model uses a push plate to push the processed material away from the surface of the base, which is convenient for the subsequent placement seat to move to the surface of the device, facilitates the subsequent repeated processing of the device, and further improves the automation efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 This is a schematic diagram of the bottom plate structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the support frame structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the second supporting wall structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the main structure of the resistor of the utility model.

[0020] In the figure: 1, bottom plate; 2, support rod; 3, support frame; 4, bolt; 5, first hydraulic press; 6, slide rod; 7, pressure head; 8, base; 9, second hydraulic press; 10, push plate; 11, first support wall; 12, second support wall; 13, transmission belt; 14, placement seat; 141, plug; 15, resistor body; 151, jack; 16, slide column; 17, support clamp; 18, spring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, an oil level resistor sheet crimping device comprises a bottom plate 1, a support rod 2 is fixedly arranged on the top surface of the bottom plate 1, a support frame 3 is clamped and installed on the surface of the support rod 2, a bolt 4 is penetrated on the surface of the support frame 3, a first hydraulic machine 5 is fixedly connected to the surface of the support frame 3, a slide rod 6 is slidably connected inside the first hydraulic machine 5, a pressure head 7 is fixedly connected to the bottom of the slide rod 6, a first support wall 11 is arranged near one side of the surface of the bottom plate 1, a second support wall 12 is arranged near the other side of the surface of the bottom plate 1, a slide column 16 is arranged inside the second support wall 12, a support clamp 17 is slidably installed on the surface of the slide column 16, and a spring 18 is slidably sleeved on the surface of the slide column 16;

[0023] Furthermore, a conveyor belt 13 is installed on the inner side of the first supporting wall 11 and the second supporting wall 12, and a placement seat 14 and a resistor body 15 are placed on the surfaces of the two conveyor belts 13 respectively;

[0024] During operation, the structural design that the placement seat 14 and the resistor body 15 are respectively placed on the surfaces of the two conveyor belts 13 facilitates the transportation of the placement seat 14 and the resistor body 15, thereby improving the processing efficiency of the device.

[0025] Furthermore, a base 8 is fixedly mounted on the surface of the bottom plate 1, and the base 8 is arranged directly below the pressure head 7, and two sides of the base 8 are closely fitted with the first supporting wall 11 and the second supporting wall 12 respectively;

[0026] During operation, the base 8 is arranged directly below the pressing head 7 , so that the pressing head 7 can process the mounting seat 14 and the resistor body 15 .

[0027] Furthermore, a second hydraulic press 9 is fixedly connected to the top of the bottom plate 1, and a push plate 10 is slidably connected to the front side of the second hydraulic press 9, and the installation position of the push plate 10 corresponds to the installation position of the base 8;

[0028] During operation, the push plate 10 is designed to have an installation position corresponding to that of the base 8 , so that the push plate 10 can push the processed placement seat 14 and the resistor body 15 out of the surface of the base 8 .

[0029] Furthermore, the bottom of the support clamp block 17 near the inner side is in an arc shape, and the inner side of the support clamp block 17 fits the surface of the resistor body 15;

[0030] During operation, the bottom of the support clamp 17 is designed to be arc-shaped near the inner side, so that when the resistor body 15 is pressed down, the inclined surface of the support clamp 17 is squeezed to push the support clamp 17 to slide to both sides.

[0031] Furthermore, a plug 141 is fixedly disposed on the surface of the placement seat 14, and a plug hole 151 is opened on the surface of the resistor body 15, and the plug 141 and the plug hole 151 are disposed one by one;

[0032] During operation, the structural design in which the plug 141 and the jack 151 are arranged one-to-one with each other facilitates the installation of the combined placement seat 14 and the resistor body 15 .

[0033] Working principle: When the oil level resistor is crimped, the resistor body 15 and the placement seat 14 are placed on the surface of the two conveyor belts 13 respectively. The conveyor belt 13 is started by an external power supply to drive the material inward for transportation. The placement seat 14 moves to the surface of the base 8. The side protrusion of the base 8 limits the placement seat 14. The resistor body 15 moves to the inside of the second support wall 12 and stops moving. At this time, the first hydraulic press 5 is started by an external power supply. When the first hydraulic press 5 drives the slide bar 6, the pressure head 7 squeezes downward, and the resistor body 15 receives the pressure and moves downward. The side surface of the resistor body 15 presses the inclined arc surface of the support clamp 17, so that the support clamp 17 slides outward, and the socket 151 on the surface of the resistor body 15 is aligned with the plug 141 on the surface of the mounting seat 14 to complete the installation, and then the pressure head 7 is raised, and the second hydraulic press 9 is started by an external power supply. The push plate 10 pushes the processed material to leave the surface of the base 8, and the staff collects the processed material. At the same time, the support clamp 17 is squeezed by the spring 18 on the surface of the slide column 16, so that the support clamp 17 is reset, which is convenient for the device to repeat the processing.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An oil level resistor sheet crimping device, comprising a bottom plate (1), characterized in that: A support rod (2) is fixedly arranged on the top surface of the base plate (1), a support frame (3) is snap-fittedly installed on the surface of the support rod (2), a bolt (4) is penetrated through the surface of the support frame (3), a first hydraulic press (5) is fixedly connected to the surface of the support frame (3), a slide rod (6) is slidably connected inside the first hydraulic press (5), a pressure head (7) is fixedly connected to the bottom of the slide rod (6), a first support wall (11) is arranged near one side of the surface of the base plate (1), a second support wall (12) is arranged near the other side of the surface of the base plate (1), a slide column (16) is arranged inside the second support wall (12), a support clamp (17) is slidably installed on the surface of the slide column (16), and a spring (18) is slidably sleeved on the surface of the slide column (16).

2. The oil level resistor sheet crimping device according to claim 1, characterized in that: Conveyor belts (13) are installed on the inner sides of the first supporting wall (11) and the second supporting wall (12), and mounting seats (14) and resistor sheet bodies (15) are respectively placed on the surfaces of the two conveyor belts (13).

3. The oil level resistor sheet crimping device according to claim 1, characterized in that: A base (8) is fixedly mounted on the surface of the bottom plate (1), and the base (8) is arranged directly below the pressure head (7). Two sides of the base (8) are respectively tightly fitted with the first supporting wall (11) and the second supporting wall (12).

4. The oil level resistor sheet crimping device according to claim 1, characterized in that: A second hydraulic press (9) is fixedly connected above the bottom plate (1), and a push plate (10) is slidably connected to the front side of the second hydraulic press (9), wherein the installation position of the push plate (10) corresponds to the installation position of the base (8).

5. The oil level resistor sheet crimping device according to claim 1, characterized in that: The bottom of the support clamp (17) is in an arc shape near the inner side, and the inner side of the support clamp (17) fits the surface of the resistor body (15).

6. The oil level resistor sheet crimping device according to claim 2, characterized in that: A plug (141) is fixedly arranged on the surface of the placement seat (14), and a plug hole (151) is opened on the surface of the resistor body (15), and the plug (141) and the plug hole (151) are arranged in a one-to-one correspondence.