Automatic rolling device of transfer machine

By installing an automatic rolling device on the transporter, the problems of high material throwing rate and high labor cost during the camera module processing are solved, and the effect of uniform pressing and reducing the material throwing rate is achieved.

CN222483292UActive Publication Date: 2025-02-14SHINE OPTICS TECH CO LTD
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Patent Information

Application Number
CN202420203997.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-02-14
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

During the camera module processing, the FOL feedback centrifugal cleaning machine has a high material throwing rate, and manual manual pressing leads to unevenness, which increases labor costs.

Method used

An automatic rolling device for transporting a load transfer machine is designed, including a dual roller spring device for upper and lower mechanical bearings, a roller fixing bracket and an L-shaped Y-port push rod, which is used to uniformly press in product transfer and transportation to discharge bubbles in high-temperature glue.

Benefits of technology

It effectively reduces the material throwing rate and labor cost, ensures the fit integrity of the product, and reduces the unevenness of manual compression.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of camera module processing equipment, in particular to an automatic rolling device of a transfer machine, which is arranged at a discharge port of a track of the transfer machine and comprises a mechanical bearing upper-lower double-roller spring device, a roller fixing support and a push rod. The upper and lower double-roller spring device of the mechanical bearing comprises an upper roller and a lower roller, the lower roller is arranged at a discharge hole of a track of the transfer machine; the upper rollers are arranged above the lower rollers through roller fixing supports arranged on the two sides of the track; a spring device is arranged on the roller fixing support, and the upper roller is pressed downwards to return to the position in the direction of the lower roller under the elastic force effect of the spring device. The push rod is arranged on a jacking platform of the transfer machine, is an L-shaped Y-opening push rod and is used for pushing a product to pass through the upper and lower double-roller spring device of the mechanical bearing. According to the scheme, uniform pressing can be conducted in the product transferring and transporting process, bubbles in high-temperature glue of the product are discharged, and the material throwing rate and the labor cost are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of camera module processing equipment, in particular to an automatic rolling device for a transfer machine. Background Art

[0002] During the processing of the camera module, FOL reported that the centrifugal cleaning machine had a high material throw rate (the probability of material falling off during cleaning) when cleaning the products after SMT mounting, generally in the range of 8%-15%.

[0003] In order to reduce the material rejection rate, after SMT patching, the products after SMT patching were manually pressed to remove the bubbles in the high-temperature glue used in the products. However, the manual pressing force was uneven and the bubbles were not completely eliminated, which still caused the FOL centrifugal cleaning machine to have a material rejection rate of about 1%. In addition, 2 people were required to perform manual pressing per shift, and a total of 4 people were required to perform pressing during the day and night shifts, resulting in high labor costs.

[0004] Transfer machines are often used to transfer and transport products between different processing steps. Specifically, the products are placed on a carrier, and the carrier is placed on the track of the transfer machine. A material receiving clip is provided at the discharge port, and the product is pushed into the material receiving clip through the jacking platform and push rod on the track. The entire work is only for product transfer and transportation, which results in a certain amount of time and space waste.

[0005] Therefore, there is an urgent need for an automatic rolling device for a transfer machine, which can evenly press the product during transfer and transportation, discharge bubbles in the high-temperature glue of the product, and reduce the throwing rate and labor costs. Utility Model Content

[0006] The utility model aims to provide an automatic rolling device for a transfer machine, which can uniformly press products during transfer and transportation, discharge bubbles in the high-temperature glue of the products, and reduce the throwing rate and labor costs.

[0007] The utility model provides the following basic scheme: an automatic rolling device for a transfer machine, arranged at the discharge port of the track of the transfer machine, comprising: a mechanical bearing upper and lower double roller spring device, a roller fixing bracket and a push rod;

[0008] The mechanical bearing upper and lower double roller spring device comprises: an upper roller and a lower roller;

[0009] The lower roller is arranged at the discharge port of the track of the transfer machine;

[0010] The upper roller is arranged above the lower roller through roller fixing brackets arranged on both sides of the track;

[0011] A spring device is provided on the roller fixing bracket, and the upper roller is pressed down to return to its original position in the direction of the lower roller under the elastic force of the spring device;

[0012] The push rod is arranged on the lifting platform of the transfer machine, and the push rod is an L-shaped Y-mouth push rod, which is used to push the product through the upper and lower double roller spring devices of the mechanical bearing.

[0013] Beneficial effects of the basic solution: We analyzed the material dropping situation of the FOL feedback centrifugal cleaning machine and found that the reason for the high material throwing rate was that the product and the high temperature glue were not bonded together and there were bubbles in the high temperature glue. When the FOL feedback centrifugal cleaning machine rotated at high speed, water entered the high temperature glue bubbles and the high-speed rotating product separated from the high temperature glue. It is only necessary to squeeze out the high temperature glue bubbles, and the product can be completely attached to the high temperature glue without dropping the material. However, the strength of each person pressing is inconsistent, and some places will not be pressed well, which will still cause material throwing;

[0014] Therefore, this scheme arranges an automatic rolling device of the transfer machine at the discharge port of the track of the transfer machine, which specifically includes an upper and lower double roller spring device of a mechanical bearing, a roller fixing bracket and a push rod; the upper and lower double roller spring device of the mechanical bearing includes: an upper roller and a lower roller; the lower roller is arranged at the discharge port of the track of the transfer machine; the upper roller is arranged above the lower roller through roller fixing brackets arranged on both sides of the track; the push rod is arranged on the lifting platform of the transfer machine, and the push rod is an L-shaped Y-mouth push rod, the short rod of the L-shaped Y-mouth push rod is fixedly connected to the lifting platform, and the long rod of the L-shaped Y-mouth push rod is parallel to the inner wall of the track, and is used to push the product through the upper and lower double roller spring device of the mechanical bearing, the upper roller and the lower roller press the product evenly to squeeze out the bubbles in the high-temperature glue, and the upper roller is connected with a spring device, and the upper roller presses the lower roller under the elastic force of the spring device to ensure the pressing effect, and at the same time avoid the upper roller from crushing the product and causing batch defects.

[0015] In addition, compared with the flat push rod of the traditional transfer machine, this solution adopts an L-shaped Y-mouth push rod. The short rod of the L-shaped Y-mouth push rod is fixedly connected to the jacking platform. The L-shaped Y-mouth push rod can prevent the product from jumping when the product is pressed by the upper roller and the lower roller, thereby ensuring the pressing effect.

[0016] In summary, this solution can perform uniform pressing during product transfer and transportation, discharge bubbles in the high-temperature glue of the product, and reduce the throwing rate and labor costs.

[0017] Furthermore, the roller fixing bracket comprises: a base, a lower support rod and an upper support rod;

[0018] The base is arranged on both sides of the track at the discharge port, and a lower mounting hole is arranged at the lower part of the base, which is aligned with the mounting holes arranged on the inner walls of both sides of the track at the discharge port. The lower support rod passes through the lower roller, and both ends pass through the mounting holes and the lower mounting holes, so that the lower roller is installed at the discharge port of the track;

[0019] An upper mounting hole is arranged on the upper part of the base, which is higher than the track. The upper support rod passes through the upper roller, and both ends pass through the upper mounting hole, so that the upper roller is installed above the lower roller.

[0020] Beneficial effect: The roller fixing bracket is used to install the upper roller and the lower roller, which is convenient for replacement and cleaning.

[0021] Furthermore, the upper roller and the lower roller are made of polyurethane rubber wheels.

[0022] Beneficial effects: The soft polyurethane in the polyurethane rubber wheel is mainly a thermoplastic linear structure. It has better stability, chemical resistance, resilience and mechanical properties than PVC foam material, smaller compression deformation, good heat insulation, sound insulation, shock resistance and anti-toxic properties, and is suitable for roller material to ensure the pressing effect, while avoiding the upper roller from crushing the product and causing batch defects.

[0023] Further, a rectangular hole is provided on the upper portion of the base;

[0024] Grooves are provided on the inner walls on both sides of the rectangular hole in the vertical direction;

[0025] A slider is arranged in the rectangular hole, an upper mounting hole is arranged on the slider, and two ends of the slider are inserted into the grooves;

[0026] The spring device comprises: a support plate, a spring support rod, a limit bolt and a spring;

[0027] The support plate is located above the slider, with both ends snapped into the grooves;

[0028] A support mounting hole is provided on the top surface of the slider, one end of the spring support rod is installed in the support mounting hole, and the other end passes through a through hole provided on the support plate and is connected to the top surface of the base;

[0029] The spring is sleeved on the spring support rod, one end of the spring is against the top surface of the slider, and the other end is against the bottom surface of the support plate;

[0030] A threaded through hole is arranged on the top surface of the base, and a limiting bolt passes through the threaded through hole and abuts against the top surface of the support plate to limit the support plate from moving upward.

[0031] Beneficial effect: The spring is pressed by the slider and the support plate. Under the interaction force, the upper roller is pressed too long and pushed upward by the product. The spring also gives the upper slider a downward force, so that the upper roller moves downward to ensure the pressing effect.

[0032] Further, the L-shaped Y-mouth push rod comprises: a short plate and a long rod;

[0033] One end of the long rod is connected to one side of the short board, the long rod is perpendicular to the top surface of the short board, and the other end is provided with a V-shaped opening;

[0034] The short plate is connected to the jacking platform, the long rod is parallel to the inner wall of the track and is located on one side of the upper roller and the lower roller.

[0035] Beneficial effects: The L-shaped Y-mouth push rod and the V-shaped opening can fork the carrier plate to prevent the carrier plate and the product from jumping when the product placed on the carrier plate is pressed by the upper and lower rollers, thereby ensuring the pressing effect.

[0036] Furthermore, the spring in the spring device is made of SUS304-WPB, the spring compression length is 10 mm, and the spring coefficient K=33.9 g / mm.

[0037] Beneficial effects: The spring in the spring device is made of SUS304-WPB, the spring compression length is 10mm, and the spring coefficient K=33.9g / mm, which can ensure the pressing effect and improve the durability of this solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 It is a structural schematic diagram of an embodiment of an automatic rolling device for a transfer machine of the utility model;

[0039] Figure 2 It is a structural schematic diagram of an embodiment of an automatic rolling device for a transfer machine of the utility model;

[0040] Figure 3 This is a schematic diagram of the positions of the mounting holes in an embodiment of an automatic rolling device for a transfer machine of the utility model;

[0041] Figure 4 This is a schematic diagram of the position of the lower mounting hole in an embodiment of an automatic rolling device for a transfer machine of the utility model;

[0042] Figure 5 It is a structural schematic diagram of a slider in an embodiment of an automatic rolling device for a transfer machine of the utility model;

[0043] Figure 6 This is a structural schematic diagram of a support plate in an embodiment of an automatic rolling device for a transfer machine of the utility model;

[0044] Figure 7 It is a structural schematic diagram of the top surface of the base in an embodiment of an automatic rolling device for a transfer machine of the utility model;

[0045] Figure 8 It is a structural schematic diagram of a push rod in an embodiment of an automatic rolling device for a transfer machine of the utility model;

[0046] Fig. 9 It is a top view of an embodiment of an automatic rolling device of a transfer machine of the utility model. DETAILED DESCRIPTION

[0047] The following is further described in detail through specific implementation methods:

[0048] The figure marks in the drawings of the specification include: track 1, mechanical bearing upper and lower double roller spring device 2, roller fixing bracket 3, push rod 4, spring device 5, lifting platform 6, carrier plate 7, mounting hole 101, upper roller 201, lower roller 202, base 301, lower support rod 302, upper support rod 303, lower mounting hole 304, L-shaped support plate 305, upper mounting hole 306, rectangular hole 307, groove 308, slider 309, support mounting hole 3010, threaded through hole 3011, short plate 401, long rod 402, support plate 501, spring support rod 502, limit bolt 503, spring 504, through hole 505.

[0049] The embodiment is basically as shown in the attached Figure 1 As shown: an automatic rolling device for a transfer machine, arranged at the discharge port of a track 1 of the transfer machine, comprising: a mechanical bearing upper and lower double roller spring device 2, a roller fixing bracket 3 and a push rod 4;

[0050] The mechanical bearing upper and lower double roller spring device 2 comprises: an upper roller 201 and a lower roller 202; wherein the upper roller 201 and the lower roller 202 are made of polyurethane rubber wheels, and the soft polyurethane in the polyurethane rubber wheels is mainly a thermoplastic linear structure, which has better stability, chemical resistance, resilience and mechanical properties than PVC foam materials, has smaller compression deformation, and has good heat insulation, sound insulation, shock resistance and anti-toxic properties, and is suitable for roller materials to ensure the pressing effect, while preventing the upper roller 201 from crushing the product and causing batch defects;

[0051] The lower roller 202 is arranged at the discharge port of the track 1 of the transfer machine, and the upper roller 201 is arranged above the lower roller 202 through the roller fixing brackets 3 arranged on both sides of the track 1;

[0052] Specifically, the roller fixing bracket 3 includes: a base 301, a lower support rod 302 and an upper support rod 303. Figure 2 As shown;

[0053] The base 301 is arranged on both sides of the track 1 at the discharge port, and a lower mounting hole 304 is arranged at the lower part of the base 301, which is aligned with the mounting holes 101 arranged on the inner wall of both sides of the track 1 at the discharge port. Figure 3 As shown, the lower support rod 302 passes through the lower roller 202, and the two ends pass through the mounting hole 101 and the lower mounting hole 304, and the lower roller 202 is installed at the discharge port of the track 1; in this embodiment, the base 301 is fixedly installed by connecting the L-shaped support plate 305 with bolts on the outer side;

[0054] An upper mounting hole 306 is provided on the upper part of the base 301, which is higher than the track 1. The upper support rod 303 passes through the upper roller 201, and both ends pass through the upper mounting hole 306, so that the upper roller 201 is installed above the lower roller 202. In this embodiment, the lower support rod 302 and the lower mounting hole 304 are connected by threads, and the tightening direction is the same as the rotation direction of the lower roller 202. The upper support rod 303 and the upper mounting hole 306 are connected by threads, and the tightening direction is the same as the rotation direction of the upper roller 201. In other embodiments, the connection method can be selected according to needs, including but not limited to: clamping, bolt fixing, etc.;

[0055] like Figure 4 As shown, a spring device 5 is provided on the roller fixing bracket 3, and the upper roller 201 is pressed down toward the lower roller 202 under the elastic force of the spring device 5;

[0056] Specifically, a rectangular hole 307 is provided on the upper part of the base 301; grooves 308 are provided on the inner walls of both sides of the rectangular hole 307 in the vertical direction; a slider 309 is provided in the rectangular hole 307, the upper mounting hole 306 is provided on the slider 309, and both ends of the slider 309 are inserted into the grooves 308;

[0057] The spring device 5 comprises: a support plate 501, a spring support rod 502, a limit bolt 503 and a spring 504;

[0058] The support plate 501 is located above the slider 309, and both ends are inserted into the grooves 308;

[0059] like Figure 5 As shown, a support mounting hole 3010 is provided on the top surface of the slider 309, one end of the spring support rod 502 is installed in the support mounting hole 3010, and the other end passes through a through hole 505 provided on the support plate 501 and is connected to the top surface of the base 301, as shown in FIG. Figure 6 As shown, in this embodiment, the top surface of the base 301 is provided with a connection hole to connect and fix one end of the spring support rod 502, such as by glue;

[0060] The spring 504 is sleeved on the spring support rod 502, one end of the spring 504 abuts against the top surface of the slider 309, and the other end abuts against the bottom surface of the support plate 501;

[0061] like Figure 7As shown, a threaded through hole 3011 is provided on the top surface of the base 301, and the limiting bolt 503 passes through the threaded through hole 3011 and abuts against the top surface of the support plate 501, limiting the upward movement of the support plate 501, and the spring 504 is pressed by the slider 309 and the support plate 501. Under the interaction force, the upper roller 201 is pressed too long and pushed upward by the product, and the spring 504 also gives a downward force to the upper slider 309, so that the upper roller 201 moves downward to ensure the pressing effect; the spring 504 in the spring device 5 is made of SUS304-WPB, the compression length of the spring 504 is 10mm, and the coefficient of the spring 504 is K=33.9g / mm. In other embodiments, other springs 504 can be selected according to actual conditions;

[0062] The push rod 4 is arranged on the lifting platform 6 of the transfer machine, and the push rod 4 is an L-shaped Y-mouth push rod 4;

[0063] Specifically, Figure 8 As shown, the L-shaped Y-mouth push rod 4 includes: a short plate 401 and a long rod 402;

[0064] One end of the long rod 402 is fixedly connected to a side of the short plate 401. In this embodiment, welding is used for fixing. The long rod 402 is perpendicular to the top surface of the short plate 401, and the other end is provided with a V-shaped opening for inserting the carrier plate 7 for holding the product.

[0065] The short plate 401 is fixedly connected to the lifting platform 6. In this embodiment, a flat elliptical through hole 505 is provided on the short plate 401, and bolts are passed through the flat elliptical through hole 505 to fix the short plate 401 to the lifting component of the lifting platform 6.

[0066] The long rod 402 is parallel to the inner wall of the track 1 and is located on one side of the upper roller 201 and the lower roller 202. Fig. 9 shown.

[0067] In other embodiments, a movable shaft limit sensor may also be provided, such as ITC30-N15DNO-LT40; the sensor position is fixed so that the push rod 4 is just pushed into the silo, and the OA state position is adjusted after the position is fixed; the movable shaft limit sensor is used to limit the moving distance of the push rod 4, control the moving distance of the push rod 4 when pressing different products, increase the scope of application of the present solution, and prevent the push rod 4 from excessively pushing the product.

[0068] During specific use, the push rod 4 pushes the product on the track 1 through the upper and lower double roller spring devices 2 of the mechanical bearing. The upper roller 201 and the lower roller 202 press the product evenly to squeeze out the bubbles in the high-temperature glue, and the upper roller 201 is connected to the spring device 5. The upper roller 201 presses down on the lower roller 202 under the elastic force of the spring device 5 to ensure the pressing effect and prevent the upper roller 201 from crushing the product and causing batch defects.

[0069] The above is only an embodiment of the utility model. The common sense such as the known specific structure and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field know all the common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement this scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, which will not affect the effect of the implementation of the utility model and the practicality of the patent. The protection scope required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to explain the content of the claims.

Claims

1. An automatic rolling device for a transfer machine, characterized in that: The material outlet arranged on the track of the transfer machine includes: a mechanical bearing upper and lower double roller spring device, a roller fixing bracket and a push rod; The mechanical bearing upper and lower double roller spring device comprises: an upper roller and a lower roller; The lower roller is arranged at the discharge port of the track of the transfer machine; The upper roller is arranged above the lower roller through roller fixing brackets arranged on both sides of the track; A spring device is provided on the roller fixing bracket, and the upper roller is pressed down to return to its original position in the direction of the lower roller under the elastic force of the spring device; The push rod is arranged on the lifting platform of the transfer machine, and the push rod is an L-shaped Y-mouth push rod, which is used to push the product through the upper and lower double roller spring devices of the mechanical bearing.

2. The automatic rolling device of the transfer machine according to claim 1, characterized in that: The roller fixing bracket comprises: a base, a lower support rod and an upper support rod; The base is arranged on both sides of the track at the discharge port, and a lower mounting hole is arranged at the lower part of the base, which is aligned with the mounting holes arranged on the inner walls of both sides of the track at the discharge port. The lower support rod passes through the lower roller, and both ends pass through the mounting holes and the lower mounting holes, so that the lower roller is installed at the discharge port of the track; An upper mounting hole is provided on the upper part of the base, which is higher than the track. The upper support rod passes through the upper roller, and both ends pass through the upper mounting holes to install the upper roller above the lower roller.

3. The automatic rolling device of the transfer machine according to claim 1, characterized in that: The upper roller and the lower roller are made of polyurethane rubber wheels.

4. The automatic rolling device of the transfer machine according to claim 2, characterized in that: A rectangular hole is provided on the upper portion of the base; Grooves are provided on the inner walls on both sides of the rectangular hole in the vertical direction; A slider is arranged in the rectangular hole, an upper mounting hole is arranged on the slider, and two ends of the slider are inserted into the grooves; The spring device comprises: a support plate, a spring support rod, a limit bolt and a spring; The support plate is located above the slider, with both ends snapped into the grooves; A support mounting hole is provided on the top surface of the slider, one end of the spring support rod is installed in the support mounting hole, and the other end passes through a through hole provided on the support plate and is connected to the top surface of the base; The spring is sleeved on the spring support rod, one end of the spring is against the top surface of the slider, and the other end is against the bottom surface of the support plate; A threaded through hole is arranged on the top surface of the base, and a limiting bolt passes through the threaded through hole and abuts against the top surface of the support plate to limit the support plate from moving upward.

5. The automatic rolling device of the transfer machine according to claim 1, characterized in that: The L-shaped Y-mouth push rod comprises: a short plate and a long rod; One end of the long rod is connected to one side of the short board, the long rod is perpendicular to the top surface of the short board, and the other end is provided with a V-shaped opening; The short plate is connected to the jacking platform, the long rod is parallel to the inner wall of the track and is located on one side of the upper roller and the lower roller.

6. The automatic rolling device of the transfer machine according to claim 1, characterized in that: The spring in the spring device is made of SUS304-WPB, the spring compression length is 10 mm, and the spring coefficient K=33.9 g / mm.