Collecting device for insoluble scale slag in boiler chemical cleaning fluid

By designing a collection device using an air compressor and a water pump in the boiler chemical cleaning solution, the problem of slow filtration of insoluble scale slag is solved, and efficient processing efficiency and convenient operation are achieved.

CN222489067UActive Publication Date: 2025-02-18HEBEI ELECTRIC POWER CHANGKAI IND & TRADE CO LTD
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Patent Information

Application Number
CN202420442163.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-02-18
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

The existing stand-alt precipitation or filtration methods lead to slow filtration of insoluble slag during the boiler chemical cleaning process, which takes a long time and has inconvenience problems.

Method used

A collection device for insoluble scale slag in the chemical cleaning liquid of the boiler was designed. By setting up an air compressor to compress gas into the collection tank, the insoluble scale slag quickly precipitates on the filter screen, and combined with the function of the water pump, the treatment efficiency is improved.

Benefits of technology

This device can significantly improve the collection efficiency of insoluble scale slag, shorten the processing time, solve the problem of slow filtration in the existing methods, and is compact in structure and simple in operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of insoluble slag collection, and discloses a collecting device for insoluble slag in boiler chemical cleaning fluid, which comprises a bottom plate, a collecting tank is fixed at the top of the bottom plate, a connecting pipe is fixed at the top of the collecting tank, and an air compressor fixed with the bottom plate is fixed at one side, far away from the collecting tank, of the connecting pipe. The air compressor is used for adding compressed air into the collecting tank, and the left side of the collecting tank is slidably connected with a filtering assembly. According to the collecting device for the insoluble scale slag in the boiler chemical cleaning fluid, after the cleaning fluid containing the insoluble scale slag is added into the collecting tank through the water inlet, air is compressed into the collecting tank through the air compressor, and under the cooperation of the water pump, the insoluble scale slag can be rapidly precipitated on the filter screen; furthermore, the treatment efficiency and the treatment effect are effectively improved, the device is compact in structure and simple to operate, automatic operation can be realized, and the overall practicability is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of insoluble scale slag collection, in particular to a device for collecting insoluble scale slag in boiler chemical cleaning liquid. Background Art

[0002] A boiler is an energy conversion device. The energy input into the boiler includes chemical energy and electrical energy in the fuel. The boiler outputs steam, high-temperature water or organic heat carrier with a certain amount of thermal energy. The original meaning of "pot" refers to a water container heated on fire, and "furnace" refers to a place where fuel is burned. The boiler consists of two major parts: the pot and the furnace. The hot water or steam generated in the boiler can directly provide the required thermal energy for industrial production and people's lives.

[0003] During the chemical cleaning process of the boiler, a large amount of cleaning liquid containing insoluble scale residues will be produced. In order to deal with the insoluble scale residues, it is usually separated by static sedimentation or filtration.

[0004] Existing methods such as static sedimentation or filtration have the problem of slow filtration effect. The sewage flows to the bottom of the filter part by itself to complete the filtration, which requires a long time to wait and is inconvenient. Therefore, a collection device for insoluble scale residue in boiler chemical cleaning liquid is proposed to solve the above problem. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a device for collecting insoluble scale residues in boiler chemical cleaning liquid, which has the advantage of high processing efficiency and solves the problem that sewage needs to flow to the bottom of the filter part to complete filtration, which requires a long waiting time.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for collecting insoluble scale residue in boiler chemical cleaning liquid, comprising a bottom plate, a collecting tank is fixed on the top of the bottom plate, a connecting pipe is fixed on the top of the collecting tank, an air compressor fixed to the bottom plate is fixed on the side of the connecting pipe away from the collecting tank, and the air compressor is used to add compressed air to the inside of the collecting tank;

[0007] A filter assembly is slidably connected to the left side of the collecting tank, and the filter assembly is used to filter the sewage inside the collecting tank. An annular baffle is fixed inside the collecting tank, a control panel is fixed to the left side of the collecting tank, a water inlet is fixed to the top of the collecting tank, a water pump is fixed to the bottom of the collecting tank, and a fixing rod is threadedly connected to the right side of the collecting tank;

[0008] The filter assembly includes a sliding ring plate, a sealing plate, a handle, a filter screen, two mounting blocks and a detection assembly. The sliding ring plate is slidably connected to the collecting tank, the left side of the sliding ring plate is fixed to the sealing plate, the left side of the sealing plate is fixed to the handle, the inside of the sliding ring plate is fixed to the filter screen, the outer surface of the filter screen is fixed to the mounting block, the right side of the mounting block is plugged into the sliding ring plate, and the right side wall of the inner cavity of the sliding ring plate is fixed to the detection assembly.

[0009] By adopting this technical solution, the air compressor will periodically compress the gas inside the collection tank, so that the insoluble scale residue will quickly settle on the filter net, thereby effectively improving the processing efficiency. The overall structure is simple and the overall practicality is effectively improved.

[0010] Furthermore, a limiting groove slidably connected to the sliding ring plate is provided inside the collecting tank, and the connecting pipe is a hard pipe.

[0011] By adopting this technical solution, the limiting groove is set so that the sliding ring plate can be embedded in the inside of the collecting tank, thereby effectively reducing the gap at the connection, effectively improving the stability of the filtration, and making the whole more practical.

[0012] Furthermore, a sliding block is fixed on the outer surface of the sliding ring plate, a sliding groove communicating with the limiting groove is provided inside the collecting groove, and the sliding block is slidably connected to the sliding groove.

[0013] By adopting this technical solution, through the sliding connection between the sliding block and the sliding groove, the sliding of the sliding ring plate can be made more stable, and the accuracy of the position is further guaranteed, making the overall use more stable.

[0014] Furthermore, the fixing rod is a threaded rod, and threaded holes matching the threaded rod are provided on the right sides of the collecting groove and the sliding block.

[0015] By adopting this technical solution, a threaded rod is provided, which can be threadedly connected with the sliding block, so that the sliding block can be effectively fixed, thereby simply and effectively achieving the fixation between the collecting tank and the filter assembly.

[0016] Furthermore, a sealing gasket is fixed on the right side of the sealing plate, and a sealing groove matched with the sealing gasket is opened on the left side of the collecting tank, and both the sealing gasket and the sealing groove are annular.

[0017] By adopting this technical solution, the sealing gasket and the sealing groove are provided, so that the sealing performance of the connection between the sealing plate and the collecting groove can be effectively improved, so that leakage is less likely to occur, making the whole more stable.

[0018] Furthermore, the detection assembly includes an angle detector, an articulated rod and a buoy, the interior of the angle detector is fixed to the articulated rod, and the side of the articulated rod away from the angle detector is fixed to the buoy.

[0019] By adopting this technical solution, the set float will drive the articulated rod to move due to the different liquid level heights of the cleaning fluid. After the articulated rod moves, the angle detector will detect the angle of movement of the articulated rod, so that the liquid level height inside the collection tank can be determined by the angle.

[0020] Furthermore, a sponge pad is fixed to the outer surface of the handle, and the bottom of the mounting block on the right side and the inner bottom wall of the collecting tank are both provided with inclined surfaces.

[0021] By adopting this technical solution, the inclined surface on the mounting block makes it convenient to insert the mounting block into the interior of the sliding ring plate at an angle.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0023] 1. The device for collecting insoluble scale residue in the chemical cleaning liquid of the boiler adds the cleaning liquid containing insoluble scale residue into the interior of the collecting tank through the water inlet, and then compresses air into the collecting tank through the air compressor. In cooperation with the water pump, the insoluble scale residue can be quickly precipitated on the filter net, thereby effectively improving the processing efficiency and processing effect. The device has a compact structure, simple operation, and can realize automatic operation, which effectively improves the overall practicality.

[0024] 2. The device for collecting insoluble scale residues in the chemical cleaning liquid of the boiler can make the filter component lose its fixation by rotating the fixing rod. At this time, the filter component can be pulled to the left, so that the filter component drives the insoluble scale residues to move to the outside of the collection tank, so that the insoluble scale residues can be quickly cleaned and the subsequent maintenance and replacement of the filter net are convenient. The overall structure is simple, which effectively improves the cleaning convenience and makes the overall more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 This is a three-dimensional diagram of the collecting tank structure of the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the filter assembly of the utility model.

[0028] In the figure: 1. bottom plate; 2. collecting tank; 3. connecting pipe; 4. air compressor; 5. filter assembly; 501. sliding ring plate; 502. sealing plate; 503. handle; 504. filter screen; 505. mounting block; 506. angle detector; 507. hinged rod; 508. buoy; 6. annular baffle; 7. water inlet; 8. control panel; 9. water pump; 10. fixing rod. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-2 In this embodiment, a device for collecting insoluble scale residue in boiler chemical cleaning liquid includes a bottom plate 1, a collecting tank 2 is fixed on the top of the bottom plate 1, a supporting rod fixed to the bottom of the collecting tank 2 is fixed to the bottom of the collecting tank 2, a connecting pipe 3 is fixed to the top of the collecting tank 2, the connecting pipe 3 is a hard pipe, an air compressor 4 fixed to the bottom plate 1 is fixed on the side of the connecting pipe 3 away from the collecting tank 2, and an identification plate is fixed on the front of the air compressor 4. The identification plate allows the user to quickly know the specific model of the air compressor 4. The air compressor 4 is used to compress air into the collecting tank 2, so that the pressure of the compressed air can make the insoluble scale residue quickly precipitate on the filter screen 504.

[0031] In addition, a filter assembly 5 is slidably connected to the left side of the collecting tank 2, and the filter assembly 5 is used to filter the sewage inside the collecting tank 2. An annular baffle 6 is fixed inside the collecting tank 2, a control panel 8 is fixed to the left side of the collecting tank 2, a water inlet 7 is fixed to the top of the collecting tank 2, a water pump 9 is fixed at the bottom water outlet of the collecting tank 2, and an outlet pipe is connected to the output end of the water pump 9. The set water pump 9 can effectively increase the flow rate of the cleaning liquid, and a fixing rod 10 is threadedly connected to the right side of the collecting tank 2.

[0032] In general, the air compressor 4 will periodically add compressed gas to the collection tank 2, so that the insoluble scale will quickly settle on the filter 504, thereby effectively improving the processing efficiency. The overall structure is simple and the overall practicality is effectively improved.

[0033] See also Figure 3In order to facilitate cleaning, the filter assembly 5 in this embodiment includes a sliding ring plate 501, a sealing plate 502, a handle 503, a filter screen 504, two mounting blocks 505 and a detection assembly. The sliding ring plate 501 is slidably connected to the collecting tank 2. A limiting groove slidably connected to the sliding ring plate 501 is provided inside the collecting tank 2. Through the setting of the limiting groove, the sliding ring plate 501 can be embedded in the inside of the collecting tank 2, thereby effectively reducing the gap at the connection, effectively improving the stability of the filtration, and making the overall more practical.

[0034] The cam 502 is screwed to the bottom of the filter assembly 504, and the cam 502 is screwed to the bottom of the filter assembly 504. The cam 502 is screwed to the bottom of the filter assembly 504, and the cam 502 is screwed to the bottom of the filter assembly 504.

[0035] In addition, the left side of the sealing plate 502 is fixed to the handle 503, a sponge pad is fixed to the outer surface of the handle 503, the inside of the sliding ring plate 501 is fixed to the filter screen 504, the outer surface of the filter screen 504 is fixed to the mounting block 505, the right mounting block 505 is plugged into the sliding ring plate 501, and the right side wall of the inner cavity of the sliding ring plate 501 is fixed to the detection component, the detection component includes an angle detector 506, an articulated rod 507 and a buoy 508, the internal pointer of the angle detector 506 is fixed to the articulated rod 507, and the side of the articulated rod 507 away from the angle detector 506 is fixed to the buoy 508, the set buoy 508 will drive the articulated rod 507 to move due to the different liquid level heights of the cleaning fluid, and after the articulated rod 507 moves, the angle detector 506 will detect the angle of movement of the articulated rod 507, so that the liquid level height inside the collection tank 2 can be judged by the angle.

[0036] In this embodiment, the bottom of the right mounting block 505 and the inner bottom wall of the collecting tank 2 are both provided with inclined surfaces. The inclined surface on the mounting block 505 makes it easy to insert the mounting block 505 into the interior of the sliding ring plate 501 at an angle.

[0037] In general, after canceling the fixation of the sliding block by the fixing rod 10, the filter assembly 5 can be pulled to the left, so that the filter assembly 5 drives the insoluble scale to move quickly to the outside of the collection tank 2. The overall structure is simple, which effectively improves the cleaning convenience and makes the overall structure more practical.

[0038] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

[0039] The working principle of the above embodiment is:

[0040] (1) The cleaning liquid containing insoluble scale can be added to the interior of the collecting tank 2 through the water inlet 7. The cleaning liquid will move downward due to gravity and pass through the filter 504 to complete the filtration. The air compressor 4 will periodically compress the gas into the interior of the collecting tank 2, and under the suction of the water pump 9, the time for the cleaning liquid to pass through the interior of the collecting tank 2 is effectively increased, so that the insoluble scale can be quickly precipitated on the filter 504, which greatly improves the collection efficiency and treatment effect of the insoluble scale. The overall structure is simple and effectively improves the overall practicality.

[0041] (2) When it is necessary to clean the insoluble scale, the fixing rod 10 can be rotated to separate the threaded connection between the fixing rod 10 and the sliding block. At this time, the handle 503 can be pulled to the left, so that the sealing plate 502 and the sliding ring plate 501 drive the filter screen 504 to move to the outside of the collecting tank 2, so that the insoluble scale can be cleaned quickly and conveniently. The overall structure is simple, the cleaning efficiency is effectively improved, and the filter screen 504 is easy to maintain later, making the overall structure more practical.

Claims

1. A device for collecting insoluble scale residue in boiler chemical cleaning liquid, comprising a bottom plate (1), characterized in that: A collecting tank (2) is fixed on the top of the bottom plate (1), a connecting pipe (3) is fixed on the top of the collecting tank (2), an air compressor (4) fixed to the bottom plate (1) is fixed on the side of the connecting pipe (3) away from the collecting tank (2), and the air compressor (4) is used to add compressed air to the inside of the collecting tank (2); A filter assembly (5) is slidably connected to the left side of the collecting tank (2), and the filter assembly (5) is used to filter sewage inside the collecting tank (2). An annular baffle (6) is fixed inside the collecting tank (2), a control panel (8) is fixed to the left side of the collecting tank (2), a water inlet (7) is fixed to the top of the collecting tank (2), a water pump (9) is fixed to the bottom of the collecting tank (2), and a fixing rod (10) is threadedly connected to the right side of the collecting tank (2); The filter assembly (5) comprises a sliding ring plate (501), a sealing plate (502), a handle (503), a filter screen (504), two mounting blocks (505) and a detection assembly. The sliding ring plate (501) is slidably connected to the collecting tank (2). The left side of the sliding ring plate (501) is fixed to the sealing plate (502). The left side of the sealing plate (502) is fixed to the handle (503). The interior of the sliding ring plate (501) is fixed to the filter screen (504). The outer surface of the filter screen (504) is fixed to the mounting block (505). The right side of the mounting block (505) is plugged into the sliding ring plate (501). The right side wall of the inner cavity of the sliding ring plate (501) is fixed to the detection assembly.

2. The device for collecting insoluble scale residue in boiler chemical cleaning liquid according to claim 1, characterized in that: A limiting groove slidably connected to the sliding ring plate (501) is provided inside the collecting groove (2), and the connecting pipe (3) is a hard pipe.

3. The device for collecting insoluble scale residue in boiler chemical cleaning liquid according to claim 2, characterized in that: A sliding block is fixed to the outer surface of the sliding ring plate (501), a sliding groove communicating with the limiting groove is provided inside the collecting groove (2), and the sliding block is slidably connected to the sliding groove.

4. The device for collecting insoluble scale residue in boiler chemical cleaning liquid according to claim 3, characterized in that: The fixing rod (10) is a threaded rod, and threaded holes matching the threaded rod are provided on the right side of the collecting groove (2) and the sliding block.

5. The device for collecting insoluble scale residue in boiler chemical cleaning liquid according to claim 1, characterized in that: A sealing gasket is fixed on the right side of the sealing plate (502), and a sealing groove matched with the sealing gasket is provided on the left side of the collecting groove (2), and both the sealing gasket and the sealing groove are annular.

6. The device for collecting insoluble scale residue in boiler chemical cleaning liquid according to claim 1, characterized in that: The detection assembly comprises an angle detector (506), an articulated rod (507) and a buoy (508); the interior of the angle detector (506) is fixed to the articulated rod (507), and the side of the articulated rod (507) away from the angle detector (506) is fixed to the buoy (508).

7. The device for collecting insoluble scale residue in boiler chemical cleaning liquid according to claim 1, characterized in that: A sponge pad is fixed to the outer surface of the handle (503), and the bottom of the right-side mounting block (505) and the inner bottom wall of the collecting tank (2) are both provided with inclined surfaces.