Preheating device of melt filter

By installing an electric heater and a driving mechanism inside the preheating cylinder of the melt filter preheating device, the electric heater is closely attached to the surface of the melt filter, and the problem of slow heating speed in the prior art is solved, and rapid Effective preheating effect.

CN222489251UActive Publication Date: 2025-02-18WEIHAI RISING SUN FILTER CO LTD

Patent Information

Application Number
CN202421300251.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The heating speed of the existing melt filter preheating device is slow, and the heat transfer efficiency is poor, which affects the preheating efficiency.

Method used

A melt filter preheating device including a preheating cylinder and a heating mechanism is designed. By providing a movable groove, a sliding groove, a sliding rod and an electric heating sheet inside the preheating cylinder, the surface of the electric heating sheet is arc-shaped and directly The melt filter surface is bonded and the ring and rolling rod are driven by the motor drive gears and teeth to make the heater come in close contact and heat.

Benefits of technology

Fast and effective melt filter preheating is achieved, and the heating speed and efficiency are improved through direct contact heating.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222489251U_ABST
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Abstract

The utility model discloses a melt filter preheating device, and particularly relates to the field of preheating devices, the melt filter preheating device comprises a preheating cylinder, the bottom of the preheating cylinder is fixedly connected with four supporting legs, and the top of the preheating cylinder is provided with a sealing cover; a supporting seat is fixedly connected to the inner bottom side of the preheating barrel, and a melt filter body is placed at the top of the supporting seat. The output end of a motor drives a gear to rotate clockwise, so that teeth and a circular ring are driven to rotate clockwise, the rotating circular ring enables a rolling rod to roll along the interior of a guide groove and drives the rolling rod to be gradually pushed inwards, so that a sliding rod is driven to move inwards, a set of electric heating pieces are attached to the surface of the melt filter, and then the electric heating pieces are started through an external power source. The electric heating sheet can directly convert electric energy into heat energy, and the conversion efficiency is high, so that the heating speed is high, the temperature of the melt filter can be rapidly adjusted, and the rapid preheating effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of preheating devices, in particular to a melt filter preheating device. Background Art

[0002] Melt filter is a device used to filter molten materials. The filter materials include ceramics, ceramic fibers, metal fibers and steel meshes, etc. It is mainly composed of screens, screen frames, filter elements, inlet and outlet pipes and drive devices, etc. It is mainly used to remove impurities and unmelted particles in molten materials, such as particles, fibers, black spots, bubbles, etc.

[0003] The melt filter is preheated before use. Filter element preheating is a common step in certain industrial processes, especially in applications involving high-temperature melts or fluids. The main purpose of filter element preheating is to heat the filter element to a temperature close to or reaching the operating temperature before installing it in the filtration system to reduce the temperature difference between the filter element and the high-temperature melt, thereby preventing the filter element from being damaged by sudden heating, and also improving the filtration efficiency.

[0004] A Chinese patent discloses a melt filter preheating device with a publication number of CN212998793U, and the application date is 2020.03.31. The patented technology achieves the effect of rapid preheating of the melt filter by setting a group of heating devices on the outside of the mounting cylinder. However, the heating device of the above device is set on the outside of the mounting cylinder, and then the heat is transferred to the melt filter inside the mounting cylinder by heat transfer. This transfer method cannot directly transfer the surface of the melt filter, so the heating speed is relatively slow and the heating effect is relatively poor, which in turn affects the efficiency of preheating the melt filter. Therefore, the inventor provides a melt filter preheating device to solve the problems raised in the above background technology. Summary of the invention

[0005] The utility model aims to provide a melt filter preheating device to achieve the effect of rapid preheating of the melt filter.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] A melt filter preheating device comprises a preheating cylinder, the bottom of which is fixedly connected with four supporting feet, and the top of which is installed with a sealing cover; the inner bottom side of the preheating cylinder is fixedly connected with a supporting seat, and the top of the supporting seat is placed with a melt filter body, characterized in that a heating mechanism for preheating the melt filter body is arranged inside the preheating cylinder, and the heating mechanism comprises a movable groove provided inside the preheating cylinder, a group of sliding grooves are provided inside the movable groove, a movable sliding rod is slidably connected inside the sliding groove, an electric heating plate is fixedly connected to the inner side of the sliding rod, and the surface of the electric heating plate is in the shape of an arc.

[0008] As a further solution of the utility model: a through groove is provided at the bottom of the support seat, and a discharge pipe is fixedly connected to the bottom of the preheating cylinder, and the discharge pipe corresponds to the position of the through groove.

[0009] As a further solution of the utility model: the cross section of the movable groove is adapted to the size of the side surface of the sliding rod.

[0010] As a further solution of the utility model: a group of supporting mechanisms are arranged on one side of the inner part of the movable groove, the top of the supporting mechanism is rollingly connected with a rotatable ring, and the top of the ring is provided with a group of guide grooves; the top of the sliding rod is rotatably connected with a rolling rod, the rolling rod extends downward and is located inside the guide groove, and the rolling rod is rollingly connected with the guide groove.

[0011] As a further solution of the utility model: a driving groove is opened on one side of the movable groove, and a group of teeth are fixedly connected to the surface of one side of the ring; a support plate is fixedly connected to one side of the preheating cylinder, a motor is fixedly connected to the top of the support plate, and a gear is fixedly connected to the output end of the motor, and the gear is meshed with the teeth.

[0012] As a further solution of the utility model: the guide groove is designed to be an arc-shaped one that gradually approaches the outside in a clockwise direction.

[0013] As a further solution of the utility model: the support mechanism includes a support box fixed on the surface of the movable groove, and a group of rollers are arranged on the top of the support box.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The melt filter preheating device starts the motor through an external power supply, and the output end of the motor drives the gear to rotate clockwise, thereby driving the teeth and the ring to rotate clockwise, and the rotating ring allows the rolling rod to roll along the inside of the guide groove. Since the guide groove is an arc-shaped design that gradually approaches the outside in the clockwise direction, it will drive the rolling rod to gradually push inward, thereby driving the sliding rod to move inward, so that a group of electric heating plates are attached to the surface of the melt filter, and then the electric heating plates are started by an external power supply to preheat the melt filter. Since the electric heating plates are heated by direct contact and the electric heating plates usually use a resistance heating wire as a heating element, this element can directly convert electrical energy into thermal energy with high conversion efficiency, so the heating speed is fast, so that the temperature of the melt filter can be quickly reached, thereby achieving a rapid preheating effect.

[0016] In addition, the melt filter preheating device is provided with a group of rollers on the top of the support box. The rollers are in contact with the bottom surface of the ring, thereby achieving the effect of supporting the ring, and when the ring rotates, the rollers are driven to roll, thereby achieving the effect of reducing friction when the ring rotates. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of a melt filter preheating device;

[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of a preheating cylinder in a melt filter preheating device;

[0019] Figure 3 It is a schematic diagram of a cross-sectional structure of a preheating cylinder in a melt filter preheating device;

[0020] Figure 4 It is a structural schematic diagram of another perspective of the cross section of a preheating cylinder in a melt filter preheating device;

[0021] Figure 5 It is a schematic diagram of the heating mechanism structure in a melt filter preheating device;

[0022] Figure 6 for Figure 2 Schematic diagram of the structure at point A in the middle.

[0023] In the figure: 10, preheating cylinder; 11, supporting foot; 12, sealing cover; 13, supporting seat; 14, discharge pipe; 20, heating mechanism; 201, sliding groove; 202, sliding rod; 203, movable groove; 204, ring; 205, rolling rod; 206, guide groove; 207, driving groove; 208, teeth; 209, gear; 210, motor; 211, supporting plate; 212, electric heating plate; 30, supporting mechanism; 301, supporting box; 302, roller; 40, melt filter body. DETAILED DESCRIPTION

[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0025] like Figure 1 , 2 As shown, a melt filter preheating device comprises a preheating cylinder 10, four supporting feet 11 are fixedly connected to the bottom of the preheating cylinder 10, and a sealing cover 12 is installed on the top of the preheating cylinder 10; a support seat 13 is fixedly connected to the inner bottom side of the preheating cylinder 10, and a melt filter body 40 is placed on the top of the support seat 13, and the support seat 13 is used to support and stabilize the melt filter body 40. A heating mechanism 20 for preheating the melt filter body 40 is arranged inside the preheating cylinder 10.

[0026] Preferably, a through groove (not shown in the figure) is opened at the bottom of the support seat 13, and a discharge pipe 14 is fixedly connected to the bottom of the preheating cylinder 10, and the discharge pipe 14 corresponds to the position of the through groove. When in use, the sealing cover 12 is lifted by a crane, and then the melt filter body 40 is lifted and placed into the interior of the preheating cylinder 10 until the melt filter body 40 is placed on the support seat 13. During the heating filtration, the residual solution in the melt filter body 40 will be discharged through the through groove and the discharge pipe 14. After the melt filter body 40 is preheated, the melt filter body 40 is taken out in the same way.

[0027] refer to Figure 2-6 The heating mechanism 20 includes a movable groove 203 opened inside the preheating cylinder 10, a group of sliding grooves 201 are opened inside the movable groove 203, a movable sliding rod 202 is slidably connected inside the sliding groove 201, and an electric heating plate 212 is fixedly connected to the inner side of the sliding rod 202. The surface of a group of electric heating plates 212 is arc-shaped. When four electric heating plates 212 are abutted against each other, they are cylindrically attached to the outer surface of the melt filter body 40.

[0028] Preferably, the cross section of the movable groove 203 is adapted to the size of the side surface of the sliding rod 202, so as to achieve a guiding effect when the sliding rod 202 moves.

[0029] Specifically, a group of supporting mechanisms 30 are arranged on the side of the movable groove 203 away from the electric heating plate 212, and a ring 204 is rollingly connected to the top of the supporting mechanism 30, and a group of guide grooves 206 are opened on the top of the ring 204; a rolling rod 205 is rotatably connected to the top of the sliding rod 202, and the rolling rod 205 extends downward and is located inside the guide groove 206, and the rolling rod 205 is rollingly connected to the guide groove 206. A driving groove 207 is opened on the left side of the movable groove 203, and a group of teeth 208 are fixedly connected to the left surface of the ring 204; a supporting plate 211 is fixedly connected to the left side of the preheating cylinder 10, and a motor 210 is fixedly connected to the top of the supporting plate 211, and a gear 209 is fixedly connected to the output end of the motor 210, and the gear 209 is meshed with the teeth 208.

[0030] Preferably, the guide groove 206 is designed to be an arc-shaped design that gradually approaches the outside in a clockwise direction; when in use, the motor 210 is started by an external power supply, and the output end of the motor 210 drives the gear 209 to rotate clockwise, thereby driving the teeth 208 and the ring 204 to rotate clockwise, and the rotating ring 204 allows the rolling rod 205 to roll along the inside of the guide groove 206. Since the guide groove 206 is designed to be an arc-shaped design that gradually approaches the outside in a clockwise direction, it will drive the rolling rod 205 to be gradually pushed inward, thereby driving the sliding rod 202 to rotate clockwise. The electric heating plate 212 moves inwardly to make a group of electric heating plates 212 fit the surface of the melt filter body 40, and then the electric heating plate 212 is started by an external power supply to preheat the melt filter body 40. Since the electric heating plate 212 is heated by direct contact and the electric heating plate usually uses a resistance heating wire as a heating element, this element can directly convert electrical energy into thermal energy with high conversion efficiency, so the heating speed is fast, so that the temperature of the melt filter body 40 can be quickly increased, thereby achieving a rapid preheating effect. Similarly, the reversal of the output end of the motor 210 can make the four electric heating plates 212 move in opposite directions, so as to facilitate the removal of the melt filter body 40.

[0031] refer to Figure 6 The support mechanism 30 includes a support box 301 fixed on the surface of the movable groove 203. A group of rollers 302 are arranged on the top of the support box 301. The rollers 302 are in contact with the bottom surface of the ring 204, thereby achieving the effect of supporting the ring 204, and when the ring 204 rotates, the rollers 302 are driven to roll, thereby reducing the friction force when the ring 204 rotates.

[0032] The working principle of the utility model is: the motor 210 is started by an external power supply, and the output end of the motor 210 drives the gear 209 to rotate clockwise, thereby driving the teeth 208 and the ring 204 to rotate clockwise, and the rotating ring 204 allows the rolling rod 205 to roll along the inside of the guide groove 206. Since the guide groove 206 is an arc-shaped design that gradually approaches the outside in the clockwise direction, it will drive the rolling rod 205 to gradually push inward, thereby driving the sliding rod 202 to move inward, so that a group of electric heating plates 212 are attached to the surface of the melt filter body 40, and then the electric heating plates 212 are started by an external power supply, so that the electric heating plates 212 preheat the melt filter body 40. Since the electric heating plates 212 are heated by direct contact and the electric heating plates usually use a resistance heating wire as a heating element, this element can directly convert electrical energy into thermal energy with high conversion efficiency, so the heating speed is fast, so that the temperature of the melt filter body 40 can be quickly increased, thereby achieving a rapid preheating effect.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A melt filter preheating device, comprising a preheating cylinder (10), wherein four supporting feet (11) are fixedly connected to the bottom of the preheating cylinder (10), and a sealing cover (12) is installed on the top of the preheating cylinder (10); a support seat (13) is fixedly connected to the inner bottom side of the preheating cylinder (10), and a melt filter body (40) is placed on the top of the support seat (13), characterized in that: A heating mechanism (20) for preheating the melt filter body (40) is arranged inside the preheating cylinder (10), the heating mechanism (20) comprising a movable groove (203) provided inside the preheating cylinder (10), a group of sliding grooves (201) provided inside the movable groove (203), a movable sliding rod (202) being slidably connected inside the sliding groove (201), an electric heating plate (212) being fixedly connected inside the sliding rod (202), and a surface of the electric heating plate (212) being in the shape of an arc.

2. A melt filter preheating device according to claim 1, characterized in that: A through groove is provided at the bottom of the support seat (13), and a discharge pipe (14) is fixedly connected to the bottom of the preheating cylinder (10), wherein the discharge pipe (14) corresponds to the position of the through groove.

3. A melt filter preheating device according to claim 1, characterized in that: The cross section of the movable groove (203) is adapted to the size of the side surface of the sliding rod (202).

4. A melt filter preheating device according to claim 3, characterized in that: A group of support mechanisms (30) is disposed on one side of the interior of the movable groove (203); the top of the support mechanism (30) is rollably connected to a rotatable ring (204); the top of the ring (204) is provided with a group of guide grooves (206); the top of the sliding rod (202) is rollably connected to a rolling rod (205); the rolling rod (205) extends downward and is located inside the guide groove (206), and the rolling rod (205) is rollably connected to the guide groove (206).

5. A melt filter preheating device according to claim 4, characterized in that: A driving groove (207) is provided on one side of the movable groove (203); a group of teeth (208) is fixedly connected to the surface of one side of the circular ring (204); a support plate (211) is fixedly connected to one side of the preheating cylinder (10); a motor (210) is fixedly connected to the top of the support plate (211); a gear (209) is fixedly connected to the output end of the motor (210); and the gear (209) meshes with the teeth (208).

6. A melt filter preheating device according to claim 4, characterized in that: The guide groove (206) is designed to be arc-shaped and gradually approaches the outside in a clockwise direction.

7. A melt filter preheating device according to claim 4, characterized in that: The support mechanism (30) comprises a support box (301) fixed on the surface of the movable groove (203), and a group of rollers (302) are arranged on the top of the support box (301).

Citation Information

Patent Citations

  • Melt filter preheating device

    CN212998793U

Cited By

  • Preheating device of melt filter

    CN224686437U