Seasoning stirrer for puffed food
By using a dual-motor-driven reverse rotating mixing shovel in the puffed food seasoning mixer, the problem of low efficiency of the existing mixer is solved, and the rapid and even stirring of puffed food is achieved.
Patent Information
- Application Number
- CN202421035906.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing grinder mixers have low mixing efficiency when seasoning puffed food, and the mixing shovel can only turn the puffed food locally, resulting in slow mixing of seasoning and puffed food.
A puffed food seasoning mixer was designed, using a disc-shaped mixing bin, and a reducer motor was installed on the top and bottom center of the mixing bin. Two reducer motors drove a group of E-type mixing shovels respectively, and the two sets of mixing shovels were reversed. Rotate to achieve synchronous reverse rotation of the up and down stir shovel.
The reverse rotation mixing shovel driven by dual motors significantly improves the mixing speed and uniformity of puffed food, solving the problem of low efficiency of existing mixers.
Smart Images
Figure CN222489712U_ABST
Abstract
Description
Technical Field
[0001] The utility model discloses a puffed food seasoning mixer, which belongs to the field of food processing facilities and relates to a facility for high-frequency stirring of puffed food. Background Art
[0002] Mixers are divided into two types: disc mixer and drum mixer. Disc mixer is simple in structure and convenient for feeding, and is mainly used for food seasoning or mixing. Drum mixer requires complex feeding mechanism and mechanism to drive the drum to rotate, has large mixing volume at a time, and is generally used for concrete mixing. Existing puffed food manufacturers use disc mixers to season puffed food. Existing disc mixers use S-shaped mixing shovels inside the material plate to stir. When the mixing shovels pass through the puffed food, they can only turn over part of the puffed food each time. The mixing efficiency is low, and the mixing speed of seasoning and puffed food is slow.
[0003] Application number: 2023218828270 A concrete mixing device includes a mixing barrel and a motor, wherein the motor is arranged at the bottom of the mixing barrel, the output end of the motor penetrates the mixing barrel and extends to the inner cavity of the mixing barrel, and the output end of the motor is fixedly connected to a rotating rod. By setting a limit device, a limit block, a pressure plate, a spring, a handle ring and a limit groove for coordinated use, the problem that the existing concrete mixer drives the mixing blade to rotate at high speed by the motor during use is solved. The mixing blade can mix the concrete. Usually, the mixing blade is installed in the inner cavity of the mixing barrel by a plurality of bolts. When the mixing blade is damaged and needs to be repaired or needs to be cleaned after being used for too long, it is necessary to rotate the plurality of bolts continuously for disassembly. Moreover, the bolts are in contact with the liquid for a long time and are easy to rust and age, which increases the difficulty of disassembly and reduces the efficiency of repairing and cleaning the mixing blade. However, the existing concrete mixer does not have a component for conveniently disassembling the mixing blade.
[0004] Application number: 2023222923598 A putty powder mixer comprises a mixing base and a mixing frame fixedly arranged on the mixing base, a limiting groove is arranged on the top of the mixing base, a putty mixing barrel is placed inside the limiting groove, a lifting frame is slidably arranged on the inner side of the mixing frame, a driving motor is fixedly installed on the top of the lifting frame, a mixing shaft is fixedly arranged on the output end of the driving motor, a mixing impeller is fixedly arranged on the bottom end of the mixing shaft, and an assembly set is fixedly arranged on the middle part of the mixing shaft. The utility model relates to a putty powder mixer, a split design is adopted between the driving structure and the mixing barrel of the putty powder mixer, after the mixing is completed, it is convenient to pour the putty slurry and clean the mixing barrel, a filtering component is added to the driving structure, which can filter and intercept the lumps in the slurry while stirring, so as to improve the fineness of the putty slurry after stirring, mix the materials evenly, and make the putty slurry coating smoother.
[0005] The above-mentioned concrete mixing device uses a mixing barrel, a motor, a rotating rod, a limit device, a limit block, a pressure plate, a spring, a handle ring, and a limit groove to mix the concrete, and the above-mentioned putty powder mixer uses a mixing base, a mixing machine frame, a limit groove, a putty mixing barrel, a lifting frame, a driving motor, a stirring shaft, a stirring impeller, and an assembly set to mix the putty powder. Both of the above-mentioned two prior arts use a single motor to drive a rotating rod or a stirring impeller to stir the material, which has the disadvantages of low stirring efficiency and uneven stirring. In summary, there is a need for a device with a simple structure, dual motor drive, and synchronous and reverse rotation of the upper and lower stirring shovels for efficient stirring. Utility Model Content
[0006] The utility model provides a puffed food seasoning mixer with a disc-shaped mixing bin. Reducer motors are respectively installed at the center of the top and bottom of the mixing bin. Two reducer motors respectively drive a group of E-shaped mixing shovels. The two groups of mixing shovels rotate in opposite directions to efficiently mix the materials in the mixing bin.
[0007] The technical scheme of the utility model is as follows: the puffed food seasoning mixer comprises a mixing bin 1, the mixing bin 1 is fixedly connected to a bracket 2, a No. 1 reduction motor 3, a discharging chute 4, a support plate 8, and a discharging port 11, the mixing bin 1 is movably connected to a lever 6 and an electric telescopic cylinder 7, the No. 1 reduction motor 3 is fixedly connected to a lower mixing shovel 12, the support plate 8 is fixedly connected to a No. 2 reduction motor 9, the No. 2 reduction motor 9 is fixedly connected to an upper mixing shovel 10, the lever 6 is fixedly connected to a blocking plate 5, the blocking plate 5 is movably connected to the discharging port 11, the electric telescopic cylinder 7 is movably connected to the lever 6, and a PIC controller 13 is installed on a power distribution cabinet of an assembly line, and the PIC controller 13 is connected to the No. 1 reduction motor 3, the electric telescopic cylinder 7, and the No. 2 reduction motor 9 through a power line 14, respectively.
[0008] Furthermore, the outer circle of the mixing chamber 1 is cylindrical, a disc-shaped bottom plate is installed at the bottom of the cylinder, and three cylindrical brackets 2 are evenly installed on the edge of the bottom of the mixing chamber 1 extending downward.
[0009] Furthermore, a rectangular discharge port 11 is provided on the front half of the bottom plate of the mixing bin 1 .
[0010] Furthermore, a discharge chute 4 connected to the bottom plate of the mixing bin 1 is installed below the discharge port 11 , and a groove of the discharge chute 4 faces the front of the mixing bin 1 .
[0011] Furthermore, a rectangular blocking plate 5 is installed at the bottom in front of the discharge port 11 through a folding, and the bottom of the blocking plate 5 is connected to the rear half of the lever 6.
[0012] Furthermore, the lever 6 is in the shape of an elongated strip, with its front end extending forward to the front of the outer edge of the mixing chamber 1 , and the top end in front of the lever 6 is connected to a U-shaped bracket at the top end of the piston rod of the electric telescopic cylinder 7 via a rotating shaft.
[0013] Furthermore, the tail end of the electric telescopic cylinder 7 is connected to the long strip bracket above the front of the mixing chamber 1 through a rotating shaft and a U-shaped bracket.
[0014] Furthermore, the No. 1 reduction motor 3 is vertically installed in the center below the bottom plate of the mixing chamber 1, and the output shaft of the No. 1 reduction motor 3 extends upward through the bottom plate to the inside of the mixing chamber 1, and the top of the output shaft of the No. 1 reduction motor 3 is vertically installed with an E-shaped lower mixing shovel 12, and the bottom of the shovel handle below the lower mixing shovel 12 is 1-2 cm away from the top of the bottom plate of the mixing chamber 1.
[0015] Furthermore, the second reduction motor 9 is longitudinally installed at the center of the upper opening of the mixing chamber 1 through a support plate 8 with a rectangular shape at the bottom. The output shaft below the second reduction motor 9 extends downward through the support plate 8 to the interior of the mixing chamber 1. An E-shaped upper mixing shovel 10 is vertically installed downward at the bottom of the output shaft below the second reduction motor 9.
[0016] Furthermore, six shovel bodies are installed at the bottom of the upper mixing shovel 10, and four shovel bodies are installed above the lower mixing shovel 12. The bottom of the shovel body of the upper mixing shovel 10 is 5-10 cm away from the top of the shovel handle of the lower mixing shovel 12, and the top of the shovel body of the lower mixing shovel 12 is 5-10 cm away from the bottom of the shovel handle of the upper mixing shovel 10. The four shovel bodies of the lower mixing shovel 12 are positioned in the middle of the gap between the six shovel bodies of the upper mixing shovel 10.
[0017] Beneficial effects: At present, puffed food production enterprises use a grinding disc mixer when seasoning puffed food. Since the existing grinding disc mixers use an S-shaped stirring shovel inside the material disc to stir, the stirring shovel can only turn over part of the puffed food each time when it passes through the puffed food, the stirring efficiency is low, and the mixing speed of the seasoning and the puffed food is slow.
[0018] The puffed food seasoning mixer adopts a disc-shaped mixing chamber. Reducer motors are installed in the center of the top and bottom of the mixing chamber respectively. The two reducer motors drive a group of E-type mixing shovels respectively. The two groups of mixing shovels rotate in opposite directions to quickly mix the materials in the mixing chamber, which increases the mixing speed and mixing uniformity. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The front view of the puffed food seasoning mixer;
[0020] Figure 2 It is a structural schematic diagram of the mixing bin and the discharge port;
[0021] Figure 3 This is a schematic diagram of the structure of the No. 1 reduction motor and the lower mixing shovel;
[0022] Figure 4 This is a schematic diagram of the structure of the No. 2 reduction motor and the upper mixing shovel;
[0023] Figure 5 This is a connection diagram of the No. 1 reduction motor, electric telescopic cylinder, No. 2 reduction motor, PIC controller, and power cord;
[0024] In the figure, 1. mixing bin; 2. bracket; 3. No. 1 reduction motor (AC380V / 2-3kw, output shaft 30r / min); 4. discharge chute; 5. blocking plate; 6. lever; 7. electric telescopic cylinder (AC220V / 0.3kw); 8. support plate; 9. No. 2 reduction motor (AC380V / 2-3kw, output shaft 20r / min); 10. upper mixing shovel; 11. discharge port; 12. lower mixing shovel; 13. PIC controller (AC380V / 40A); 14. power cord. DETAILED DESCRIPTION
[0025] Combined with the accompanying drawings and the accompanying drawings, the structure and shape of the utility model are described in detail:
[0026] Embodiment 1
[0027] See attached Figure 1-5 The puffed food seasoning mixer comprises a mixing bin 1, the mixing bin 1 is used to load puffed food and support a first reduction motor 3 and a second reduction motor 9, the mixing bin 1 is fixedly connected with a bracket 2, a first reduction motor 3, a discharging chute 4, a support plate 8, and a discharging port 11, the bracket 2 is used to support the mixing bin 1, the first reduction motor 3 is used to drive the lower mixing shovel 12 to rotate, the support plate 8 is used to install the second reduction motor 9, and the discharging port 11 is used to discharge the stirred puffed food, the mixing bin 1 is movably connected with a blocking plate 5 and an electric telescopic cylinder 7, the blocking plate 5 is used to block the discharging port 11, the electric telescopic cylinder 7 is used to push and pull the lever 6 to move, the first reduction motor 3 It is fixedly connected to the lower stirring shovel 12, and the above-mentioned lower stirring shovel 12 is used to stir the puffed food. The support plate 8 is fixedly connected to the No. 2 reduction motor 9, and the above-mentioned No. 2 reduction motor 9 is used to drive the upper stirring shovel 10 to rotate. The No. 2 reduction motor 9 is fixedly connected to the upper stirring shovel 10, and the above-mentioned upper stirring shovel 10 is used to stir the puffed food. The blocking plate 5 is fixedly connected to the lever 6, and the above-mentioned lever 6 is used to drive the blocking plate 5 to block the discharge port 11 and release the discharge port 11. The electric telescopic cylinder 7 is movably connected to the lever 6. The PIC controller 13 is installed on the distribution cabinet of the assembly line, and the PIC controller 13 is connected to the No. 1 reduction motor 3, the electric telescopic cylinder 7, and the No. 2 reduction motor 9 through the power line 14 respectively.
[0028] See attached Figure 1-2 The outer circle of the mixing chamber 1 is cylindrical, a disc-shaped bottom plate is installed at the bottom of the cylinder, and three cylindrical brackets 2 are evenly installed on the edge of the bottom of the mixing chamber 1 extending downward.
[0029] See attached Figure 1-2 A rectangular discharge port 11 is provided on the front half of the bottom plate of the mixing bin 1 .
[0030] See attached Figure 1-2 A discharge chute 4 connected to the bottom plate of the mixing bin 1 is installed below the discharge port 11 , and the groove of the discharge chute 4 faces the front of the mixing bin 1 .
[0031] See attached Figure 1-2 A rectangular blocking plate 5 is installed at the bottom in front of the discharge port 11 through a folding, and the bottom of the blocking plate 5 is connected to the rear half of the lever 6.
[0032] See attached Figure 1 The lever 6 is in the shape of an elongated strip, and its front end extends forward to the front of the outer edge of the mixing chamber 1. The top end in front of the lever 6 is connected to the U-shaped bracket at the top end of the piston rod of the electric telescopic cylinder 7 through a rotating shaft.
[0033] See attached Figure 1 The tail end of the electric telescopic cylinder 7 is connected to the long strip bracket above the front of the mixing bin 1 through a rotating shaft and a U-shaped bracket.
[0034] See attached Figure 1-3 The No. 1 reduction motor 3 is vertically installed in the center below the bottom plate of the mixing bin 1. The output shaft of the No. 1 reduction motor 3 extends upward through the bottom plate to the inside of the mixing bin 1. The top of the output shaft of the No. 1 reduction motor 3 is vertically installed with an E-shaped lower mixing shovel 12. The bottom of the shovel handle below the lower mixing shovel 12 is 1-2 cm away from the top of the bottom plate of the mixing bin 1.
[0035] See attached Figure 1 and 4 The second reduction motor 9 is longitudinally installed in the center of the upper opening of the mixing chamber 1 through a support plate 8 with a rectangular shape at the bottom. The output shaft below the second reduction motor 9 passes downward through the support plate 8 and extends to the inside of the mixing chamber 1. An E-shaped upper mixing shovel 10 is vertically installed downward at the bottom of the output shaft below the second reduction motor 9.
[0036] See attached Figure 3-4Six shovel bodies are installed at the bottom of the upper mixing shovel 10, and four shovel bodies are installed above the lower mixing shovel 12. The bottom of the shovel body of the upper mixing shovel 10 is 5-10 cm away from the top of the shovel handle of the lower mixing shovel 12, and the top of the shovel body of the lower mixing shovel 12 is 5-10 cm away from the bottom of the shovel handle of the upper mixing shovel 10. The four shovel bodies of the lower mixing shovel 12 are located in the middle of the gap between the six shovel bodies of the upper mixing shovel 10.
[0037] Briefly describe the use process of the puffed food seasoning mixer. The worker turns on the PIC controller 13. The PIC controller 13 controls the No. 1 reduction motor 3 to drive the lower stirring shovel 12 to rotate clockwise, and controls the No. 2 reduction motor 9 to drive the upper stirring shovel 10 to rotate counterclockwise. The puffed food is sent to the stirring bin 1 through the discharge conveyor belt of the cooling box, and then the seasoning flows into the stirring bin 1 through the discharge pipe of the seasoning barrel. The puffed food and the seasoning are repeatedly stirred by the upper stirring shovel 10 and the lower stirring shovel 12 in the stirring bin 1 until the seasoning and the puffed food are evenly mixed. After 10-12 minutes, the PIC controller 13 controls the electric telescopic cylinder 7 to retract. The piston rod is returned, and the piston rod pulls the front end of the lever 6 to force the rear end of the lever 6 to drive the blocking plate 5 to rotate forward 80-85° to open the discharge port 11. The shovel handle of the lower mixing shovel 12 circulates the seasoned puffed food into the discharge port 11, and the puffed food falling into the discharge port 11 slides into the packaging machine through the discharge chute 4. After 2-3 minutes, the PIC controller 13 controls the electric telescopic cylinder 7 to push out the piston rod, and the piston rod pushes the front end of the lever 6 to force the rear end of the lever 6 to drive the blocking plate 5 to rotate backward 80-85° to close the discharge port 11. The PIC controller 13 controls the electric telescopic cylinder 7 to enter the next mixing cycle.
Claims
1. A puffed food seasoning mixer, comprising a mixing chamber, characterized in that The mixing bin is fixedly connected to the bracket, the No. 1 reduction motor, the discharging chute, the support plate, and the discharging port; the mixing bin is movably connected to the lever and the electric telescopic cylinder; the No. 1 reduction motor is fixedly connected to the lower mixing shovel; the support plate is fixedly connected to the No. 2 reduction motor; the No. 2 reduction motor is fixedly connected to the upper mixing shovel; the lever is fixedly connected to the blocking plate; the blocking plate is movably connected to the discharging port; the electric telescopic cylinder is movably connected to the lever; the PIC controller is installed on the power distribution cabinet of the assembly line; the PIC controller is respectively connected to the No. 1 reduction motor, the electric telescopic cylinder, and the No. 2 reduction motor through power lines.
2. The puffed food seasoning mixer according to claim 1, characterized in that The outer circle of the mixing bin is cylindrical, a disc-shaped bottom plate is installed at the bottom of the cylinder, and three cylindrical brackets are evenly installed on the edge of the bottom of the mixing bin extending downward.
3. The puffed food seasoning mixer according to claim 1 or 2, characterized in that A rectangular discharge port is arranged on the front half of the mixing bin bottom plate.
4. The puffed food seasoning mixer according to claim 1, characterized in that A discharging chute connected to the bottom plate of the mixing bin is installed below the discharging port, and the groove of the discharging chute faces the front of the mixing bin.
5. The puffed food seasoning mixer according to claim 1, characterized in that A rectangular blocking plate is installed at the bottom in front of the discharge port through a folding leaf, and the bottom of the blocking plate is connected to the rear half of the lever.
6. The puffed food seasoning mixer according to claim 1 or 2, characterized in that The lever is in the shape of a long strip, and the front end thereof extends forward to the front of the outer edge of the mixing chamber. The top end in front of the lever is connected to a U-shaped bracket at the top end of the piston rod of the electric telescopic cylinder through a rotating shaft.
7. The puffed food seasoning mixer according to claim 1 or 2, characterized in that The tail end of the electric telescopic cylinder is connected to the long strip bracket above the front of the mixing bin through a rotating shaft and a U-shaped bracket.
8. The puffed food seasoning mixer according to claim 1 or 2, characterized in that The No. 1 reduction motor is vertically installed in the center below the bottom plate of the mixing bin. The output shaft of the No. 1 reduction motor extends upward through the bottom plate to the inside of the mixing bin. The top of the No. 1 reduction motor output shaft is vertically installed with an E-shaped lower mixing shovel. The bottom of the shovel handle below the lower mixing shovel is 1-2 cm away from the top of the bottom plate of the mixing bin.
9. The puffed food seasoning mixer according to claim 1 or 2, characterized in that The No. 2 reduction motor is longitudinally installed in the center of the upper opening of the mixing chamber through a rectangular support plate at the bottom. The output shaft below the No. 2 reduction motor extends downward through the support plate to the inside of the mixing chamber. An E-shaped upper mixing shovel is vertically installed downward at the bottom of the output shaft below the No. 2 reduction motor.
10. The puffed food seasoning mixer according to claim 1, characterized in that Six shovel bodies are installed at the bottom of the upper mixing shovel, and four shovel bodies are installed above the lower mixing shovel. The bottom of the upper mixing shovel body is 5-10cm away from the top of the lower mixing shovel handle, and the top of the lower mixing shovel body is 5-10cm away from the bottom of the upper mixing shovel handle. The four shovel bodies of the lower mixing shovel are positioned in the middle of the gaps between the six shovel bodies of the upper mixing shovel.