Glue block removing device for needle plate of square carpet pre-coating machine

By designing a device with hydraulic cylinder, drive motor and wire brush, the problems of glue removal blind spots and rubber block accumulation in the prior art are solved, and the comprehensive cleaning of needle plates and effective removal of rubber blocks are achieved.

CN222491141UActive Publication Date: 2025-02-18SHANDONG GLAIA HOUSEHOLD SCI & TECH CO LTD
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Patent Information

Application Number
CN202421251214.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-18
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

During the use of the existing square carpet pre-coat machine needle plate glue removal device, due to the limited contact area between the wire ring and the needle on the needle plate, there are blind spots during glue removal, resulting in the accumulation of glue blocks and reducing the cleaning effect.

Method used

A device including mounting bracket, hydraulic cylinder, drive motor, lifting screw, slider, mounting cross plate, sleeve, transmission gear, synchronization belt, mounting ring and wire brush is designed, and the installation frame is driven by the hydraulic cylinder to move. , the drive motor drives the sleeve to rotate, and the wire brush comprehensively cleans the needle plate, solving the problem of blind spots for removing glue.

Benefits of technology

The steel needles on the needle plate are fully and reliably cleaned, avoiding the accumulation of glue blocks and improving the cleaning effect of glue blocks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of square carpet pre-coating machines, in particular to a needle plate glue block removing device of a square carpet pre-coating machine. Comprising a mounting support and a mounting transverse plate, a hydraulic cylinder, a mounting frame, a first driving motor, a lifting lead screw and a sliding block are mounted in the mounting support, the mounting transverse plate is mounted on the outer side of the sliding block, a second driving motor, a sleeve and a transmission gear are mounted at the top of the mounting transverse plate, a synchronous belt is mounted above the sleeve, and a mounting circular ring is mounted at the bottom of the sleeve; a first steel wire brush is mounted at the axis of the mounting ring, and a second steel wire brush is mounted at the bottom of the mounting ring. A first driving motor drives a sliding block and a mounting transverse plate to descend through a lifting lead screw, a second driving motor drives a sleeve to rotate, after the sleeve makes contact with a steel needle, a first steel wire brush in the middle of a mounting ring cleans the steel needle, and a second steel wire brush cleans the contact portion of the steel needle and a needle plate body; by adopting the mode, the needle plate body and the steel needles can be comprehensively and reliably cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of tile carpet precoating machines, in particular to a needle plate glue block removing device for a tile carpet precoating machine. Background Art

[0002] The patent announcement number: CN218797825U3 proposes a device for removing glue blocks from the needle plate of a tile carpet pre-coating machine, which mainly includes a fixed bracket and a needle plate, a reducer, a motor, a turntable and a wire ring. A connector, a screw, a rotating wheel and a cleaning mechanism are fixedly installed on the support plate. The glue blocks on the needle plate are removed by the set wire ring, and the external air is absorbed through the connecting rod and other structures, and the needle plate below is blown through the air outlet duct, so that the small glue blocks on the needle plate that are scraped off by the wire ring are blown away and cleaned, so that the glue blocks on the needle plate can be cleaned more cleanly.

[0003] However, the above patent uses a wire ring to clean the rubber block during use, but most of the steel needles above the needle plate are curved, and the contact area between the wire ring and the needles on the needle plate is limited. There are dead corners when removing the rubber, and long-term use can easily lead to accumulation of rubber blocks, reducing the cleaning effect of the rubber blocks. Utility Model Content

[0004] In view of the above problems, the purpose of the utility model is to provide a device for removing glue blocks from the needle plate of a tile carpet pre-coating machine, so as to solve the problem that most of the steel needles above the needle plate are curved, the contact area between the steel wire ring and the needles on the needle plate is limited, and there are dead corners when removing glue. Long-term use can easily lead to accumulation of glue blocks, thereby reducing the cleaning effect of the glue blocks.

[0005] To achieve the above objectives, the utility model adopts the following technical solution: a needle plate glue removal device for a square carpet pre-coating machine, comprising a mounting bracket and a mounting cross plate, a hydraulic cylinder is installed inside the mounting bracket, and a mounting frame is connected to the front end of the hydraulic cylinder, a driving motor 1 is installed below the mounting frame, and a lifting screw rod is connected to the output end of the driving motor 1, a slider is installed on the lifting screw rod, the mounting cross plate is installed on the outside of the slider, and a driving motor 2 is installed on the top of the mounting cross plate, a sleeve is connected below the driving motor 2, and a transmission gear is installed above the sleeve close to the driving motor 2, a synchronous belt is installed above the sleeve, a mounting ring is installed at the bottom of the sleeve, and a wire brush 1 is installed at the axis of the mounting ring, a wire brush 2 is installed at the bottom of the mounting ring, a needle plate body is installed at the bottom of the mounting bracket, and a steel needle is installed on the top of the needle plate body.

[0006] The beneficial effects of the utility model are as follows: the driving motor 1 drives the slider and the mounting cross plate to descend through the lifting screw rod, the driving motor 2 drives the sleeve to rotate, after the sleeve contacts the steel needle, the steel needle is cleaned by the steel wire brush 1 in the middle part of the mounting ring, and the steel wire brush 2 cleans the contact part between the steel needle and the needle plate body. In this way, the needle plate body and the steel needle can be comprehensively and reliably cleaned.

[0007] To facilitate storage of the device:

[0008] As a further improvement of the above technical solution: a sliding mounting structure is formed between the mounting frame and the mounting bracket through hydraulic cylinders, and the hydraulic cylinders are evenly distributed inside the mounting bracket.

[0009] The beneficial effect of this improvement is that the installation frame can be pulled and stored into the interior of the installation bracket by the hydraulic cylinders distributed at equal intervals, thereby facilitating the storage of the device.

[0010] To facilitate the lifting and lowering of the slider and the mounting cross plate:

[0011] As a further improvement of the above technical solution: polished rods are installed through both sides of the sliding block.

[0012] The beneficial effect of this improvement is that when the slider moves, the smooth rod can guide and limit the sliding of the slider and the mounting cross plate, thereby making the descent of the slider and the mounting cross plate more reliable and stable.

[0013] To facilitate the rotation of the sleeve:

[0014] As a further improvement of the above technical solution: a bearing is installed at the connection between the sleeve and the mounting cross plate, and the sleeves are driven by a synchronous belt.

[0015] The beneficial effects of this improvement are: the bearing can reduce the friction force when the sleeve rotates, and the sleeves in the same row can be rotated synchronously in the same direction through the synchronous belt.

[0016] For convenience, the sleeve is placed on the outside of the steel needle:

[0017] As a further improvement of the above technical solution: the sleeve and the mounting cross plate are arranged perpendicular to each other.

[0018] The beneficial effect of this improvement is that the mutually perpendicular arrangement can make it easier for the sleeve to be sleeved on the outside of the steel needle.

[0019] To facilitate the rotation of the mounting ring:

[0020] As a further improvement of the above technical solution: the mounting ring and the sleeve are arranged with their axes coincident.

[0021] The beneficial effect of this improvement is that the coincidence of the axes can make the mounting ring and the sleeve rotate synchronously, and can also make the rotation of the mounting ring more reliable and stable.

[0022] To control the direction of rotation of the sleeve:

[0023] As a further improvement of the above technical solution: the number of the transmission gears is two, and the transmission gears and the sleeve are arranged with their axes coincident.

[0024] The beneficial effect of this improvement is that the two transmission gears can make the two rows of sleeves rotate in opposite directions, and the axis overlap setting can make the transmission of the transmission gear to the sleeve more reliable.

[0025] To facilitate the installation of the lifting of the horizontal plate:

[0026] As a further improvement of the above technical solution: the mounting cross plate and the mounting bracket are arranged parallel to each other.

[0027] The beneficial effect of this improvement is that the mutually parallel arrangement can make the installation cross plate more reliable and stable as the slider rises and falls. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall main structure.

[0029] Figure 2 This is a schematic diagram of the overall storage main structure.

[0030] Figure 3 It is a schematic diagram of the overall right view structure.

[0031] Figure 4 This is a schematic diagram of the axonometric section structure for installing the cross plate.

[0032] Figure 5 for Figure 1 Enlarged structural diagram at A in the middle.

[0033] In the figure: 1. Mounting bracket; 11. Hydraulic cylinder; 12. Mounting frame; 13. Driving motor 1; 14. Lifting screw; 15. Slider; 2. Mounting cross plate; 21. Driving motor 2; 22. Transmission gear; 23. Synchronous belt; 24. Sleeve; 25. Mounting ring; 26. Wire brush 1; 27. Wire brush 2; 3. Needle plate body; 31. Steel needle. DETAILED DESCRIPTION

[0034] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.

[0035] like Figure 1-5As shown, the needle plate glue removal device of the square carpet pre-coating machine includes a mounting bracket 1 and a mounting cross plate 2, a hydraulic cylinder 11 is installed inside the mounting bracket 1, and the front end of the hydraulic cylinder 11 is connected to a mounting frame 12, a driving motor 13 is installed below the mounting frame 12, and the output end of the driving motor 13 is connected to a lifting screw 14, a slider 15 is installed on the lifting screw 14, the mounting cross plate 2 is installed on the outside of the slider 15, and a driving motor 21 is installed on the top of the mounting cross plate 2, a sleeve 24 is connected below the driving motor 21, and a transmission gear 22 is installed above the sleeve 24 close to the driving motor 21, a synchronous belt 23 is installed above the sleeve 24, and a mounting circle is installed at the bottom of the sleeve 24 The mounting ring 25 is provided with a wire brush 26 at the axis of the mounting ring 25, a wire brush 27 is provided at the bottom of the mounting ring 25, a needle plate body 3 is provided at the bottom of the mounting bracket 1, and a steel needle 31 is provided at the top of the needle plate body 3, a driving motor 13 drives the slider 15 and the mounting cross plate 2 to descend through the lifting screw 14, and a driving motor 21 drives the sleeve 24 to rotate. After the sleeve 24 contacts the steel needle 31, a wire brush 26 at the middle part of the mounting ring 25 cleans the steel needle 31, and a wire brush 27 cleans the contact part between the steel needle 31 and the needle plate body 3. In this way, the needle plate body 3 and the steel needle 31 can be fully and reliably cleaned. The mounting frame 12 and the mounting bracket 1 are connected by a hydraulic cylinder 11. The sliding installation structure is formed, and the hydraulic cylinders 11 are evenly spaced and distributed inside the mounting bracket 1. The mounting frame 12 can be pulled and stored into the mounting bracket 1 by the evenly spaced hydraulic cylinders 11, so that the storage of the device can be facilitated. Light rods are installed on both sides of the slider 15. When the slider 15 moves, the light rods can guide and limit the sliding of the slider 15 and the mounting cross plate 2, so that the descent of the slider 15 and the mounting cross plate 2 is more reliable and stable. A bearing is installed at the connection between the sleeve 24 and the mounting cross plate 2, and the sleeves 24 are driven by a synchronous belt 23. The bearing can reduce the friction when the sleeve 24 rotates, and the sleeves 24 in the same row can be rotated synchronously in the same direction through the synchronous belt 23. The sleeve 24 and the mounting cross plate 2 are connected. The mutually perpendicular setting is adopted, and the mutually perpendicular setting can make the sleeve 24 more convenient to be sleeved on the outside of the steel needle 31; the mounting ring 25 and the sleeve 24 are arranged with an axis coincidence, and the axis coincidence setting can make the mounting ring 25 and the sleeve 24 rotate synchronously, and can also make the rotation of the mounting ring 25 more reliable and stable; the number of the transmission gears 22 is two, and the axis coincidence setting is adopted between the transmission gear 22 and the sleeve 24; the two transmission gears 22 can make the two rows of sleeves 24 rotate in opposite directions, and the axis coincidence setting can make the transmission of the transmission gear 22 to the sleeve 24 more reliable; the mounting cross plate 2 and the mounting bracket 1 are arranged in parallel with each other, and the parallel setting can make the mounting cross plate 2 more reliable and stable with the rise and fall of the slider 15.

[0036] The working principle of the utility model is as follows: when using the device, the device is fixed on the chain rack in the oven. When degumming is required, the hydraulic cylinder 11 pushes the mounting frame 12 to move toward the needle plate body 3. At this time, the driving motor 13 drives the lifting screw 14 to rotate, thereby driving the slider 15 and the mounting cross plate 2 to descend. When the slider 15 moves, the smooth rod can guide and limit the sliding of the slider 15 and the mounting cross plate 2, thereby making the descent of the slider 15 and the mounting cross plate 2 more reliable and stable. During the descent of the mounting cross plate 2, the driving motor 21 drives the sleeve 24 to rotate, and the sleeves 24 are driven by the transmission gear 22 and the synchronous belt 23, thereby making the two rows of sleeves 24 rotate in opposite directions. After contacting the steel needle 31, the wire brush 1 26 in the middle part of the mounting ring 25 cleans the steel needle 31. At this time, the sleeve 24 continues to descend until the wire brush 27 contacts the needle plate body 3. At this time, the sleeve 24 continues to rotate, and the wire brush 27 cleans the contact part between the steel needle 31 and the needle plate body 3. The wire brush 27 rotates in the opposite direction to push the cleaned rubber blocks and impurities from the bottom of the steel needle 31. In this way, the needle plate body 3 and the steel needle 31 can be comprehensively and reliably cleaned. After cleaning, the driving motor 13 drives the mounting cross plate 2 to rise through the slider 15, and the hydraulic cylinder 11 pulls the mounting frame 12 and the mounting cross plate 2 back to the inside of the mounting bracket 1 to complete the storage of the device.

[0037] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0038] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above is only the preferred implementation method of the utility model. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principle of the utility model, they can make several improvements, embellishments or changes, and can also combine the above technical features in an appropriate manner; these improvements, embellishments, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.

Claims

1. A device for removing glue blocks from a needle plate of a carpet tile precoating machine, comprising a mounting bracket (1) and a mounting cross plate (2), characterized in that: A hydraulic cylinder (11) is installed inside the mounting bracket (1), and the front end of the hydraulic cylinder (11) is connected to a mounting frame (12), a driving motor (13) is installed below the mounting frame (12), and the output end of the driving motor (13) is connected to a lifting screw (14), a slider (15) is installed on the lifting screw (14), the mounting cross plate (2) is installed on the outside of the slider (15), and a driving motor (21) is installed on the top of the mounting cross plate (2), and the lower end of the driving motor (21) is connected to the lifting screw (14). A sleeve (24) is connected, and a transmission gear (22) is installed above the sleeve (24) close to the second drive motor (21), a synchronous belt (23) is installed above the sleeve (24), a mounting ring (25) is installed at the bottom of the sleeve (24), and a wire brush (26) is installed at the axis of the mounting ring (25), and a wire brush (27) is installed at the bottom of the mounting ring (25), and a needle plate body (3) is installed at the top of the needle plate body (3).

2. The device for removing glue blocks from needle plates of a carpet tile precoating machine according to claim 1, characterized in that: A sliding installation structure is formed between the installation frame (12) and the installation bracket (1) via a hydraulic cylinder (11), and the hydraulic cylinders (11) are evenly spaced and distributed inside the installation bracket (1).

3. The device for removing glue blocks from needle plates of a carpet tile precoating machine according to claim 1, characterized in that: Polished rods are installed through both sides of the slider (15).

4. The device for removing glue blocks from needle plates of a carpet tile precoating machine according to claim 1, characterized in that: A bearing is installed at the connection between the sleeve (24) and the mounting transverse plate (2), and the sleeve (24) is driven by a synchronous belt (23).

5. The device for removing glue blocks from needle plates of a carpet tile precoating machine according to claim 1, characterized in that: The sleeve (24) and the mounting transverse plate (2) are arranged perpendicular to each other.

6. The device for removing glue blocks from needle plates of a carpet tile precoating machine according to claim 1, characterized in that: The mounting ring (25) and the sleeve (24) are arranged so that their axes coincide with each other.

7. The device for removing glue blocks from needle plates of a carpet tile precoating machine according to claim 1, characterized in that: There are two transmission gears (22), and the transmission gears (22) and the sleeve (24) are arranged with their axes overlapping.

8. The device for removing glue blocks from needle plates of a carpet tile precoating machine according to claim 1, characterized in that: The mounting transverse plate (2) and the mounting bracket (1) are arranged parallel to each other.

Citation Information

Patent Citations

  • Carpet pre-coating machine needle plate adhesive removal block device

    CN218797825U