Aluminum profile machining straightening device
By introducing preheating components and straightening components into the aluminum profile processing and straightening devices, the problem of the existing straightening devices being unable to preheat makes it difficult to completely straighten or crack the material, and the effective pre-preparation of the material during the straightening process is achieved. Heat and straightening improve processing efficiency.
Patent Information
- Application Number
- CN202420313851.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-02-20
AI Technical Summary
Existing straightening devices cannot preheat aluminum profiles, resulting in the difficulty of thicker materials being completely straightened, and thinner materials are prone to cracking during the straightening process.
An aluminum profile processing and straightening device is designed, including a preheating assembly, a straightening assembly and a conveying assembly. The preheating assembly preheates the material through an electric heating rod, the straightening assembly uses a bidirectional hydraulic rod and an electric slide rail to press and straighten the material, and the conveying assembly realizes continuous transfer and precise storage of the material through the cylinder and the electric slide rail.
By preheating the material, it has a certain plasticity and toughness during the straightening process, avoiding cracking or incomplete straightening of the material, and improving the straightening effect and processing efficiency.
Smart Images

Figure CN222491593U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of straightening devices, in particular to an aluminum profile processing straightening device. Background Art
[0002] After the aluminum profile is formed, in order to ensure the quality of the aluminum profile, the aluminum profile will be straightened. For example, an aluminum profile straightening device with publication number CN213256377U includes a workbench. The workbench is provided with two pillars symmetrically arranged along its own center line. A straightening device 2 is slidably provided at the part of the pillar close to the workbench, and a straightening device 1 is provided above the workbench. The straightening device 1 is slidably arranged in the pillar, and the center line of the straightening device 1 forms a right angle with the center line of the straightening device 2. Since the straightening device 1 is slidably provided on both pillars and the straightening device 2 is provided above the workbench, and the center line of the straightening device 1 forms a right angle with the center line of the straightening device 2, the aluminum profile on the workbench can be straightened on the top, left and right sides at the same time, thereby ensuring the clamping effect of the aluminum profile and avoiding the problem of distortion and deformation of the aluminum profile during the straightening process.
[0003] The existing straightening devices generally directly put the aluminum profile into the feed port, and then perform the straightening operation by pressing and holding. However, if the thickness of the aluminum profile is different during straightening, if the thickness is too thick, it will cause the material to be difficult to deform during subsequent straightening, thereby reducing the straightening effect. If the thickness is thin, it will also cause cracking during the straightening process due to excessive pressing force. Therefore, we have made improvements to this and proposed an aluminum profile processing straightening device, so that the aluminum profile can be preheated before straightening to make its material softer and avoid cracking or deformation. Utility Model Content
[0004] The main purpose of the utility model is to provide an aluminum profile processing straightening device, which can effectively solve the problem that thicker materials cannot be completely straightened due to the inability of the existing straightening device to preheat and the problem that thinner materials will crack.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] An aluminum profile processing straightening device comprises a bracket, a base is installed at the bottom of the bracket, a plurality of storage seats for temporarily placing materials are arranged on the inner wall of the bracket, a conveying component for continuously transferring materials inside the storage seat is installed in the middle of the base, a straightening component for straightening materials is fixedly installed on the outer side of the base, and a preheating component for preheating materials is fixedly installed on one side of the bracket;
[0007] The preheating assembly comprises a fixing frame, which is fixedly mounted on one side of the bracket. A plurality of extension rods are fixedly mounted on the upper surface of the fixing frame, and each extension rod is equipped with an electric heating rod for heating the material.
[0008] Preferably, the straightening assembly includes a guide rail and a bidirectional hydraulic rod, and the guide rail and the bidirectional hydraulic rod are respectively fixedly mounted on both sides of the base, an upper platform is slidably mounted on the upper side of the guide rail, and a lower platform is slidably mounted on the lower side of the guide rail, and the upper and lower ends of the bidirectional hydraulic rod are respectively connected to the upper platform and the lower platform.
[0009] Preferably, a first electric slide rail is fixedly mounted on the bottom of the upper platform, a first pressing seat is slidably mounted on the outer side of the first electric slide rail, and a plurality of second pressing seats are fixedly mounted on the upper surface of the lower platform.
[0010] Preferably, the conveying assembly includes a second electric slide rail, the second electric slide rail is fixedly mounted in the middle of the base, the second electric slide rail is slidably mounted with a slide seat, and a lifting frame is fixedly mounted on the upper surface of the slide seat through a cylinder.
[0011] Preferably, a plurality of material storage troughs for transferring materials are provided on the upper surface of the lifting frame.
[0012] Preferably, a motor is fixedly mounted on one side of the bracket, a push rod is fixedly mounted on the other side of the bracket, a fixed disk is rotatably mounted on one end of the push rod, and a fixed disk is fixedly mounted on the output end of the motor.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] (1) By starting the bidirectional hydraulic rod, under the guidance of the guide rail and the upper platform and the lower platform, the upper platform and the lower platform can be moved relative to each other, and the first pressing seat and the second pressing seat can press the material so that the material is straightened;
[0015] By starting the air cylinder, the lifting frame can be moved upward, and the material storage trough can lift the material currently on the storage seat. Then, the second electric slide rail can be started to adjust the position of the current material. Then, the air cylinder is used to move the material storage trough downward, and the material on the material storage trough can be stored back in the storage seat. The above structure can not only realize continuous material transfer, but also ensure that the material can be accurately stored in the processing area, thereby improving processing efficiency.
[0016] (2) In order to ensure that the material will not break or be incompletely straightened, the electric heating rod is started for real-time heating, and then the electric heating rod is arranged under one side of the fixed plate to continuously heat the material clamped by the fixed plate, so that the material has a certain plasticity and toughness after receiving the heat, and the steel can be softened and its hardness can be reduced by heating, so that the present application can avoid damage to the material during straightening;
[0017] In order to fully process the material during straightening and preheating, the push rod is started to fix the material on both sides of the fixed disk, and then the corresponding motor is started to rotate the material. This can not only straighten the material at any position, but also heat the material as a whole before straightening. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from another viewing angle;
[0020] Figure 3 It is a schematic diagram of the top view structure of the utility model;
[0021] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure at AA in the middle.
[0022] In the figure: 1. bracket; 2. straightening assembly; 201. lower platform; 202. guide rail; 203. bidirectional hydraulic rod; 204. upper platform; 205. first pressure holding seat; 206. second pressure holding seat; 207. first electric slide rail; 3. conveying assembly; 301. second electric slide rail; 302. slide seat; 303. cylinder; 304. lifting frame; 305. storage trough; 4. preheating assembly; 401. fixed frame; 402. extension rod; 403. electric heating rod; 5. storage seat; 6. base; 7. motor; 8. push rod; 9. fixed plate. DETAILED DESCRIPTION
[0023] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figures 1 to 4As shown, an aluminum profile processing straightening device comprises a bracket 1, a base 6 is installed at the bottom of the bracket 1, a plurality of storage seats 5 for temporarily placing materials are arranged on the inner wall of the bracket 1, a conveying component 3 for continuously transferring the materials inside the storage seat 5 is installed in the middle of the base 6, a straightening component 2 for straightening materials is fixedly installed on the outer side of the base 6, and a preheating component 4 for preheating materials is fixedly installed on one side of the bracket 1;
[0025] The preheating assembly 4 includes a fixing frame 401, which is fixedly mounted on one side of the bracket 1. A plurality of extension rods 402 are fixedly mounted on the upper surface of the fixing frame 401, and each extension rod 402 is equipped with an electric heating rod 403 for heating the material.
[0026] In this embodiment, the straightening assembly 2 includes a guide rail 202 and a bidirectional hydraulic rod 203, which are respectively fixedly mounted on both sides of the base 6. An upper platform 204 is slidably mounted on the upper side of the guide rail 202, and a lower platform 201 is slidably mounted on the lower side of the guide rail 202. The upper and lower ends of the bidirectional hydraulic rod 203 are respectively connected to the upper platform 204 and the lower platform 201.
[0027] In this embodiment, a first electric slide rail 207 is fixedly installed at the bottom of the upper platform 204 , a first pressing seat 205 is slidably installed outside the first electric slide rail 207 , and a plurality of second pressing seats 206 are fixedly installed on the upper surface of the lower platform 201 .
[0028] By starting the bidirectional hydraulic rod 203, under the guidance of the guide rail 202, the upper platform 204 and the lower platform 201, the positions of the upper platform 204 and the lower platform 201 can be moved relative to each other, and the material can be pressed between the first pressing seat 205 and the second pressing seat 206 to straighten the material.
[0029] In this embodiment, the conveying assembly 3 includes a second electric slide rail 301, which is fixedly installed in the middle of the base 6. The second electric slide rail 301 is slidably installed with a slide seat 302, and a lifting frame 304 is fixedly installed on the upper surface of the slide seat 302 through a cylinder 303.
[0030] In this embodiment, a plurality of material storage slots 305 for transferring materials are provided on the upper surface of the lifting frame 304 .
[0031] By starting the cylinder 303, the lifting frame 304 can be moved upward, and the material storage trough 305 can lift the material currently on the storage seat 5. Then, the second electric slide rail 301 can be started to adjust the position of the current material. Then, the cylinder 303 is used to move the material storage trough 305 downward, and the material on the material storage trough 305 can be stored back in the storage seat 5. The above structure can not only realize continuous material transfer, but also ensure that the material can be accurately stored in the processing area, thereby improving the processing efficiency.
[0032] In this embodiment, a motor 7 is fixedly mounted on one side of the bracket 1, a push rod 8 is fixedly mounted on the other side of the bracket 1, a fixed disk 9 is rotatably mounted on one end of the push rod 8, and a fixed disk 9 is fixedly mounted on the output end of the motor 7.
[0033] In order to ensure that the material will not break or be incompletely straightened, the electric heating rod 403 is started for real-time heating, and then the electric heating rod 403 is arranged under one side of the fixed plate 9 so that the electric heating rod 403 can continuously heat the material currently clamped by the fixed plate 9, so that the material has a certain plasticity and toughness after receiving the heat, and the steel can be softened and its hardness can be reduced by heating, so that the present application can avoid damage to the material during straightening;
[0034] In order to fully process the material during straightening and preheating, the push rod 8 is started to fix the material with the fixed disks 9 on both sides, and then the motor 7 at the corresponding position is started to rotate the material. This can not only straighten the material at any position, but also heat the material as a whole before straightening.
[0035] The working principle of this aluminum profile processing and straightening device:
[0036] When in use, firstly, some materials are pre-placed in the storage seat 5, and then the lifting frame 304 is moved upward by starting the cylinder 303, and the material storage trough 305 lifts the materials currently on the storage seat 5, and then the second electric slide rail 301 is started to adjust the position of the current materials, and then the cylinder 303 is used to move the material storage trough 305 downward, and the materials on the material storage trough 305 are stored back in the storage seat 5, so that the materials enter the preheating component 4;
[0037] Then, the electric heating rod 403 is started to perform real-time heating, and then the electric heating rod 403 is arranged under one side of the fixed plate 9 so that the electric heating rod 403 can continuously heat the material currently clamped by the fixed plate 9, so that the material has a certain plasticity and toughness after receiving the heat;
[0038] The material is then transferred to the straightening component 2 through the conveying component 3;
[0039] Then, the bidirectional hydraulic rod 203 is started, and under the guidance of the guide rail 202, the upper platform 204 and the lower platform 201, the upper platform 204 and the lower platform 201 can be moved relative to each other, and the material can be pressed between the first pressing seat 205 and the second pressing seat 206, so that the material is straightened;
[0040] Finally, the processed material is discharged through the conveying component 3.
[0041] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.
Claims
1. An aluminum profile processing and straightening device, comprising a bracket (1), characterized in that: A base (6) is installed at the bottom of the support (1), a plurality of storage seats (5) for temporarily placing materials are arranged on the inner wall of the support (1), a conveying component (3) for continuously transferring materials inside the storage seats (5) is installed in the middle of the base (6), a straightening component (2) for straightening materials is fixedly installed on the outer side of the base (6), and a preheating component (4) for preheating materials is fixedly installed on one side of the support (1); The preheating assembly (4) comprises a fixing frame (401), wherein the fixing frame (401) is fixedly mounted on one side of the bracket (1), and a plurality of extension rods (402) are fixedly mounted on the upper surface of the fixing frame (401), and each extension rod (402) is equipped with an electric heating rod (403) for heating the material.
2. The aluminum profile processing and straightening device according to claim 1, characterized in that: The straightening assembly (2) comprises a guide rail (202) and a bidirectional hydraulic rod (203), wherein the guide rail (202) and the bidirectional hydraulic rod (203) are respectively fixedly mounted on two sides of a base (6), an upper platform (204) is slidably mounted on the upper side of the guide rail (202), and a lower platform (201) is slidably mounted on the lower side of the guide rail (202), and the upper and lower ends of the bidirectional hydraulic rod (203) are respectively connected to the upper platform (204) and the lower platform (201).
3. The aluminum profile processing and straightening device according to claim 2, characterized in that: A first electric slide rail (207) is fixedly mounted on the bottom of the upper platform (204), a first pressing seat (205) is slidably mounted on the outer side of the first electric slide rail (207), and a plurality of second pressing seats (206) are fixedly mounted on the upper surface of the lower platform (201).
4. The aluminum profile processing and straightening device according to claim 1, characterized in that: The conveying assembly (3) includes a second electric slide rail (301), the second electric slide rail (301) is fixedly mounted in the middle of the base (6), the second electric slide rail (301) is slidably mounted with a slide seat (302), and a lifting frame (304) is fixedly mounted on the upper surface of the slide seat (302) via a cylinder (303).
5. The aluminum profile processing and straightening device according to claim 4, characterized in that: The upper surface of the lifting frame (304) is provided with a plurality of material storage grooves (305) for transferring materials.
6. The aluminum profile processing and straightening device according to claim 1, characterized in that: A motor (7) is fixedly mounted on one side of the bracket (1), a push rod (8) is fixedly mounted on the other side of the bracket (1), a fixed disk (9) is rotatably mounted on one end of the push rod (8), and a fixed disk (9) is fixedly mounted on the output end of the motor (7).
Citation Information
Patent Citations
Aluminum profile straightening device
CN213256377U
Cited By
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