Aluminum alloy profile straightening device
By using limit blocks, limit rods and other structures in the aluminum alloy profile straightening device to achieve clamping and fixing of the profile, combined with the cooling measures of the water pump nozzle, the problem of the existing devices being unable to clamp and fix, and improve the correction Stability of straight processes and product quality.
Patent Information
- Application Number
- CN202421313459.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-11
AI Technical Summary
Existing aluminum alloy profile straightening devices cannot clamp and fix the aluminum alloy profile, resulting in the risk of falling off or moving during the straightening process, affecting product quality and geometric accuracy.
An aluminum alloy profile straightening device was designed. Through the coordination of the structures such as limit blocks, limit rods, vertical plates, rotary handles, screws and clamping parts, the effective clamping and fixing of the aluminum alloy profile is achieved, and the water pump is used. , spray head and other structures cool down the profile.
Effectively prevent aluminum alloy profiles from accidentally moving or falling off during straightening, ensuring the accuracy of shape and size, improving product quality, and preventing overheating and deforming of the profiles through cooling.
Smart Images
Figure CN222491829U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy straightening, in particular to an aluminum alloy profile straightening device. Background Art
[0002] Aluminum alloy profiles refer to various metal materials made of aluminum alloy as the main raw material. Aluminum alloy profiles are extruded during the production process, which will cause the aluminum alloy profiles to have some irregular shapes such as bending and warping, so they need to be straightened. The straightening device is used to adjust and trim the aluminum alloy profiles to achieve the specified straightness and shape size to ensure product quality and accuracy, so an aluminum alloy profile straightening device is needed.
[0003] When an existing aluminum alloy profile straightening device is used, a water pump is provided. The user injects coolant into the filter bin through the storage tank so that the water level line is above the bottom end of the water inlet pipe. The coolant is evenly sprayed on the surface of the straightened aluminum profile through the water pump, thereby cooling the straightened aluminum profile, avoiding deformation of the aluminum profile due to excessive temperature of the aluminum profile and affecting the quality of the finished product, thereby improving the straightening efficiency.
[0004] However, when using this method, the aluminum alloy profile cannot be clamped and fixed. If the aluminum alloy profile is not clamped and fixed during the straightening process, there is a risk of falling off or moving, which may cause injury to workers or damage to equipment. The aluminum alloy profile that is not clamped and fixed may move or shake during the straightening process and fail to achieve the expected straightening effect, affecting product quality and geometric accuracy. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an aluminum alloy profile straightening device, aiming to improve the problem that the aluminum alloy profile straightening device in the prior art cannot clamp and fix the aluminum alloy profile.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum alloy profile straightening device, comprising a workbench, both sides of the outside of the workbench are fixedly connected with fixing boxes, the inside of the workbench is fixedly connected with a pad, the upper part of the pad is fixedly connected with a motor, the output end of the motor is fixedly connected with a driving pulley, the driving pulley is connected to a driven pulley through a belt, the inside of the driven pulley is fixedly connected with a threaded rod, the outside of the threaded rod is threadedly connected with a threaded sleeve, the upper part of the threaded sleeve is fixedly connected with a movable plate, the upper part of the movable plate is fixedly connected with a vertical plate, the opposite sides of the two vertical plates are fixedly connected with support plates, and a fixing component is arranged inside the support plate.
[0007] Furthermore, a water pump is fixedly connected to the upper part of the pad, an input end of the water pump is fixedly connected to a connecting pipe, the other end of the connecting pipe is fixedly connected to a water tank, an output end of the water pump is fixedly connected to a water hose, and the other end of the water hose is fixedly connected to a nozzle.
[0008] Furthermore, the fixing assembly includes a screw rod, which is threadedly connected to the inside of the support plate, the upper part of the screw rod is fixedly connected to a handle, and the bottom part of the screw rod is threadedly connected to a clamping piece.
[0009] Furthermore, both sides of the interior of the support plate are slidably connected to limit columns, and the bottom of the limit columns is fixedly connected to a clamping piece.
[0010] Furthermore, the upper part of the workbench is fixedly connected to a fixing frame, the rear part of the fixing frame is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a push block, the bottom of the push block is fixedly connected to a telescopic rod, and the bottom of the telescopic rod is fixedly connected to a straightening mechanism.
[0011] Furthermore, a card slot is provided at the inner top of the fixing frame, a card block is fixedly connected to the upper part of the pushing block, and the card block is slidably connected inside the card slot.
[0012] Furthermore, the front fixing box is internally threadedly connected with a threaded rod, the rear fixing box is internally fixedly connected with a limiting rod, the limiting rod is externally slidably connected with a limiting block, and the upper part of the limiting block is fixedly connected with a movable plate.
[0013] Furthermore, both sides of the bottom of the movable plate are fixedly connected with sliders, both sides of the interior of the workbench are fixedly connected with slide rods, and the sliders are slidably connected to the outside of the slide rods.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, through the coordination of multiple structures such as limit blocks, limit rods, vertical plates, handles, screws and clamps, the aluminum alloy profile can be effectively clamped and fixed, which can prevent accidental movement or falling off during the straightening process, reduce the movement and adjustment of the aluminum alloy profile, ensure the accuracy of shape and size during the straightening process, and ensure product quality.
[0016] 2. In the utility model, through the cooperation of multiple structures such as a water tank, a connecting pipe, a water pump, a water hose and a nozzle, the profile can be effectively cooled, the temperature of the aluminum alloy profile can be effectively reduced, and its overheating deformation can be prevented, thereby ensuring the accuracy of the product shape and size. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1This is a front perspective view of an aluminum alloy profile straightening device proposed by the utility model;
[0018] Figure 2 This is a right-side stereoscopic diagram of an aluminum alloy profile straightening device proposed by the utility model;
[0019] Figure 3 This is a rear perspective view of an aluminum alloy profile straightening device proposed by the utility model;
[0020] Figure 4 This is a top perspective view of an aluminum alloy profile straightening device proposed by the utility model;
[0021] Figure 5 for Figure 2 Enlarged view of point A in the middle.
[0022] Legend:
[0023] 1. Workbench; 2. Pad; 3. Motor; 4. Driving pulley; 5. Belt; 6. Driven pulley; 7. Threaded rod; 8. Threaded sleeve; 9. Movable plate; 10. Limit block; 11. Limit rod; 12. Vertical plate; 13. Turn handle; 14. Screw; 15. Clamp; 16. Limit column; 17. Fixed frame; 18. Cylinder; 19. Push block; 20. Telescopic rod; 21. Block; 22. Slot; 23. Straightening mechanism; 24. Support plate; 25. Slider; 26. Slide rod; 27. Fixed box; 28. Water tank; 29. Connecting pipe; 30. Water pump; 31. Water hose; 32. Sprinkler. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1 , Figure 3 and Figure 4The utility model provides an embodiment: an aluminum alloy profile straightening device, comprising a workbench 1, both sides of the outside of the workbench 1 are fixedly connected with fixing boxes 27, the inside of the workbench 1 is fixedly connected with a pad 2, the upper part of the pad 2 is fixedly connected with a motor 3, the output end of the motor 3 is fixedly connected with a driving pulley 4, the driving pulley 4 is connected to a driven pulley 6 through a belt 5, the inside of the driven pulley 6 is fixedly connected with a threaded rod 7, the outside of the threaded rod 7 is threadedly connected with a threaded sleeve 8, the upper part of the threaded sleeve 8 is fixedly connected with a movable plate 9, the upper part of the movable plate 9 is fixedly connected with a vertical plate 12, and the opposite sides of the two vertical plates 12 are fixedly connected with support plates 24.
[0026] The workbench 1 fixes the two fixed boxes 27, the workbench 1 fixes the pad 2, the pad 2 fixes the motor 3, the pad 2 provides a solid support platform, which can firmly support the weight of the motor 3, which helps to prevent the motor 3 from shaking or shifting during operation and maintain the stability of the motor 3. The motor 3 drives the active pulley 4 to rotate, the active pulley 4 drives the driven pulley 6 to rotate through the belt 5, the driven pulley 6 drives the threaded rod 7 to rotate inside the front fixed box 27, the threaded rod 7 rotates to drive the threaded sleeve 8 to move, the threaded sleeve 8 drives the movable plate 9 to move, the movable plate 9 drives the vertical plate 12 to move, and the vertical plate 12 drives the support plate 24 to move.
[0027] Reference Figure 2 , Figure 4 and Figure 5 A fixing component is provided inside the support plate 24, and the fixing component includes a screw 14, which is threadedly connected to the inside of the support plate 24, a turning handle 13 is fixedly connected to the upper part of the screw 14, and a clamping piece 15 is threadedly connected to the bottom of the screw 14, both sides of the inside of the support plate 24 are slidably connected to the limiting column 16, and the bottom of the limiting column 16 is fixedly connected to the clamping piece 15, the inner part of the front fixed box 27 is threadedly connected to the threaded rod 7, the inner part of the rear fixed box 27 is fixedly connected to the limiting rod 11, the outer part of the limiting rod 11 is slidably connected to the limiting block 10, the upper part of the limiting block 10 is fixedly connected to the movable plate 9, and both sides of the bottom of the movable plate 9 are fixedly connected to the slider 25, the inner side of the workbench 1 is fixedly connected to the sliding rod 26, and the slider 25 is slidably connected to the outside of the sliding rod 26.
[0028] Turning the handle 13 drives the screw rod 14 to rotate, and the rotation of the screw rod 14 drives the clamping piece 15 to move downward. When the clamping piece 15 moves downward, it drives the limit column 16 to slide inside the support plate 24. The limit column 16 plays a guiding role, so that the clamping piece 15 can move downward in a fixed direction. The rear fixed box 27 fixes the limit rod 11. When the movable plate 9 moves, it drives the limit block 10 to slide outside the limit rod 11, and the limit rod 11 plays a limiting role. The function of the limit rod 11 is to limit the movement range of the limit block 10, which can prevent the limit block 10 from deviating from the predetermined trajectory or position during the movement of the movable plate 9. When the movable plate 9 moves, it drives the slider 25 to slide outside the slide rod 26, and the slide rod 26 plays a limiting role, so that the movable plate 9 slides more smoothly.
[0029] Reference Figure 1-Figure 3 A water pump 30 is fixedly connected to the upper part of the pad 2, the input end of the water pump 30 is fixedly connected to a connecting pipe 29, the other end of the connecting pipe 29 is fixedly connected to a water tank 28, the output end of the water pump 30 is fixedly connected to a water hose 31, and the other end of the water hose 31 is fixedly connected to a nozzle 32.
[0030] The pad 2 fixes the water pump 30 and provides a stable placement platform for the water pump 30 and the water tank 28. The water pump 30 pumps water from the inside of the water tank 28 through the connecting pipe 29. A water inlet pipe is provided at the front of the water tank 28, and water can be added to the inside of the water tank 28 through the water inlet pipe. The water can be transported to the nozzle 32 through the water hose 31, and the water is sprayed out through the nozzle 32.
[0031] Reference Figure 2 , Figure 3 and Figure 5 A fixing frame 17 is fixedly connected to the upper part of the workbench 1, a cylinder 18 is fixedly connected to the rear part of the fixing frame 17, a push block 19 is fixedly connected to the output end of the cylinder 18, a telescopic rod 20 is fixedly connected to the bottom of the push block 19, a straightening mechanism 23 is fixedly connected to the bottom of the telescopic rod 20, a slot 22 is provided at the inner top of the fixing frame 17, a block 21 is fixedly connected to the upper part of the push block 19, and the block 21 is slidably connected to the inside of the slot 22.
[0032] The workbench 1 fixes the fixed frame 17, and the fixed frame 17 fixes the cylinder 18. The output end of the cylinder 18 pushes the push block 19 to move. When the push block 19 moves, it drives the clamping block 21 to slide inside the clamping slot 22. The clamping slot 22 plays a guiding role, so that the clamping block 21 can drive the push block 19 to slide on a fixed track. Under the action of the clamping block 21, the push block 19 drives the telescopic rod 20 to move, and the telescopic rod 20 drives the straightening mechanism 23 to move. The output end of the telescopic rod 20 can push the straightening mechanism 23 to move up and down. Under the action of the straightening mechanism 23, the aluminum alloy profile can be straightened. The water hose 31 is inserted into the inside of the push block 19, and the push block 19 fixes the water hose 31. When the push block 19 moves, it drives the water hose 31 and the nozzle 32 to move.
[0033] Working principle: First, place the aluminum alloy profile to be processed on the upper part of the workbench 1, start the motor 3, the output end of the motor 3 drives the active pulley 4 to rotate, the active pulley 4 drives the driven pulley 6 to rotate through the belt 5, the driven pulley 6 drives the threaded rod 7 to rotate, the threaded rod 7 drives the threaded sleeve 8 to move, the threaded sleeve 8 drives the movable plate 9 to move, under the action of the limit block 10 and the limit rod 11, the movable plate 9 drives the vertical plate 12 to move, the vertical plate 12 drives the two support plates 24 to move closer, when the support plate 24 drives the clamping piece 15 to move to the upper part of the aluminum alloy profile, turn the two turning handles 13, the turning handle 13 rotates to drive the screw 14 to rotate, so that the screw 14 drives the clamping piece 15 to move downward, so that the two clamping pieces 1 5 The aluminum alloy profile is pressed and fixed, thereby realizing that the aluminum alloy profile can be effectively clamped and fixed, which can prevent accidental movement or falling off during the straightening process, reduce the movement and adjustment of the aluminum alloy profile, ensure the accuracy of the shape and size during the straightening process, and ensure the product quality. After the straightening mechanism 23 straightens the profile, the water pump 30 is started, and the water pump 30 pumps water from the inside of the water tank 28 through the connecting pipe 29, and transports the water to the nozzle 32 through the water hose 31. The water is sprayed onto the surface of the profile through the nozzle 32 to cool the profile, thereby realizing that the profile can be effectively cooled, and the temperature of the aluminum alloy profile can be effectively reduced to prevent it from overheating and deformation, and ensure the accuracy of the product shape and size.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An aluminum alloy profile straightening device, comprising a workbench (1), characterized in that: The workbench (1) is fixedly connected to a fixing box (27) on both sides of its exterior, the workbench (1) is fixedly connected to a pad (2) on its interior, a motor (3) is fixedly connected to the upper portion of the pad (2), an output end of the motor (3) is fixedly connected to a driving pulley (4), the driving pulley (4) is connected to a driven pulley (6) via a belt (5), a threaded rod (7) is fixedly connected to the interior of the driven pulley (6), the threaded rod (7) is threadedly connected to a threaded sleeve (8) on its exterior, a movable plate (9) is fixedly connected to the upper portion of the threaded sleeve (8), a vertical plate (12) is fixedly connected to the upper portion of the movable plate (9), opposite sides of the two vertical plates (12) are fixedly connected to a support plate (24), a fixing component is arranged inside the support plate (24).
2. The aluminum alloy profile straightening device according to claim 1, characterized in that: A water pump (30) is fixedly connected to the upper part of the pad (2); an input end of the water pump (30) is fixedly connected to a connecting pipe (29); the other end of the connecting pipe (29) is fixedly connected to a water tank (28); an output end of the water pump (30) is fixedly connected to a water delivery hose (31); the other end of the water delivery hose (31) is fixedly connected to a nozzle (32).
3. The aluminum alloy profile straightening device according to claim 1, characterized in that: The fixing assembly comprises a screw rod (14), wherein the screw rod (14) is threadedly connected to the inside of the support plate (24), the upper part of the screw rod (14) is fixedly connected to the handle (13), and the bottom part of the screw rod (14) is threadedly connected to the clamping member (15).
4. The aluminum alloy profile straightening device according to claim 1, characterized in that: Both sides of the interior of the support plate (24) are slidably connected to limit posts (16), and the bottom of the limit posts (16) is fixedly connected to a clamping piece (15).
5. The aluminum alloy profile straightening device according to claim 1, characterized in that: The upper part of the workbench (1) is fixedly connected to a fixing frame (17), the rear part of the fixing frame (17) is fixedly connected to a cylinder (18), the output end of the cylinder (18) is fixedly connected to a push block (19), the bottom of the push block (19) is fixedly connected to a telescopic rod (20), and the bottom of the telescopic rod (20) is fixedly connected to a straightening mechanism (23).
6. The aluminum alloy profile straightening device according to claim 5, characterized in that: The inner top of the fixing frame (17) is provided with a card slot (22), the upper part of the pushing block (19) is fixedly connected with a card block (21), and the card block (21) is slidably connected inside the card slot (22).
7. The aluminum alloy profile straightening device according to claim 1, characterized in that: The front fixed box (27) is internally threadedly connected to a threaded rod (7), the rear fixed box (27) is internally fixedly connected to a limiting rod (11), the limiting rod (11) is externally slidably connected to a limiting block (10), and the upper portion of the limiting block (10) is fixedly connected to a movable plate (9).
8. The aluminum alloy profile straightening device according to claim 1, characterized in that: Both sides of the bottom of the movable plate (9) are fixedly connected with sliders (25), both sides of the interior of the workbench (1) are fixedly connected with slide bars (26), and the sliders (25) are slidably connected to the outside of the slide bars (26).