Angle adjusting tool for zinc alloy die casting machining

By designing a zinc alloy die-casting processing tooling containing adjustment components and spraying components, the problems of overheating and scattering of alloy slag after processing of zinc alloy die-casting are solved, and effective cooling of zinc alloy die-casting and collection of alloy slag are achieved. Improve processing safety and convenience.

CN222493908UActive Publication Date: 2025-02-18WUXI HUIYUAN MECHANICAL TECH
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Patent Information

Application Number
CN202420897676.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-02-18
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing zinc alloy die-casting processing device cannot effectively cool the processed zinc alloy die-casting, resulting in an increased risk of injury for operators and the inability to collect alloy slag, which is inconvenient to use.

Method used

An angle adjustment tool for processing zinc alloy die castings is designed, including support components, storage components, adjustment components, clamping components and spraying components. By driving the clamping assembly and spraying assembly to rotate, spray cooling of zinc alloy die castings can be achieved, and alloy slag is collected through the storage assembly.

Benefits of technology

It effectively avoids the problem of overheating and hot after processing of zinc alloy die castings, reduces the safety risks of operators, and solves the problem of scattering of alloy slag, improving the safety and convenience of processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an angle adjusting tool for zinc alloy die casting machining, and relates to the technical field of adjusting tools. The device comprises a supporting assembly, a containing assembly is fixedly installed at the top of the supporting assembly, an adjusting assembly is fixedly installed at the top of the supporting assembly, a clamping assembly is fixedly installed at one end of the adjusting assembly, a spraying assembly is fixedly installed in an inner cavity of the clamping assembly, and the clamping assembly is located above the containing assembly. A zinc alloy clamping piece is clamped on the clamping assembly, an operator rotates the adjusting assembly with hands, the adjusting assembly drives the clamping assembly and the spraying assembly to rotate to a proper angle position for clamping and spraying, and then the spraying assembly is used for spraying and cooling the machined zinc alloy die casting. The phenomenon that after the zinc alloy die casting is machined, the zinc alloy die casting is overheated and hot, and consequently the body health of operators is affected is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of adjusting tooling, and in particular relates to an angle adjusting tooling for processing zinc alloy die castings. Background Art

[0002] There are 2, 3, 4, 5, and 7 zinc alloys. The most widely used is 3 zinc alloy. In the 1970s, high aluminum zinc-based alloys ZA-8, ZA-12, and ZA-27 were developed. Different zinc alloys have different physical and mechanical properties, which provides room for selection in die-casting design. There are casting defects on the surface of zinc alloy die-castings, which must be mechanically cleaned, polished, and polished. When processing zinc alloys, the zinc alloy die-castings to be processed are usually fixed with a clamping device and then processed by manually controlled processing equipment.

[0003] Most of the existing devices are unable to cool down the processed zinc alloy die-castings, which can easily cause burns to the operators, greatly increasing the limitations of use. At the same time, there is a disadvantage that the processed alloy slag cannot be collected, which is inconvenient to use.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes an angle adjustment tool for zinc alloy die casting processing to overcome the above technical problems existing in the existing related technology.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is an angle adjustment tool for zinc alloy die casting processing, comprising a support component, a storage component is fixedly installed on the top of the support component, an adjustment component is fixedly installed on the top of the support component, a clamping component is fixedly installed on one end of the adjustment component, a spraying component is fixedly installed in the inner cavity of the clamping component, and the clamping component is located above the storage component.

[0008] Furthermore, the support assembly includes a support column, a support plate is fixedly installed on the top of the support column, and a support seat is fixedly installed on the bottom of the support column.

[0009] Furthermore, the storage assembly includes a storage rack, which is fixedly installed on the top of the support plate. A drawer is slidably installed in the storage rack, a handle is fixedly installed on the side of the drawer, and a slag plate is fixedly installed in the inner cavity of the storage rack, and the slag plate is located above the drawer.

[0010] Furthermore, the adjustment assembly includes a fixed plate, which is fixedly installed on the top of the support plate, a bearing is fixedly installed in the fixed plate, a rotating shaft is rotatably installed in the bearing, a knob is fixedly installed at one end of the rotating shaft, a limiting rod is slidably installed in the knob, and a plurality of limiting holes that are compatible with the limiting rod are opened on one side of the fixed plate.

[0011] Furthermore, the clamping assembly includes a fixing frame, one side of the fixing frame is fixedly mounted on one end of the rotating shaft, three electric push rods are fixedly mounted in the inner cavity of the fixing frame, and one end of the three electric push rods is fixedly mounted with a clamping frame.

[0012] Furthermore, the spray assembly includes a liquid collecting box, the surface of which is fixedly mounted on the inner cavity of a fixed frame, three liquid guide tubes are fixedly mounted in the inner cavity of the liquid collecting box, high-pressure nozzles are fixedly mounted at one end of the three liquid guide tubes, control valves are fixedly mounted in the three liquid guide tubes, a liquid inlet pipe is fixedly mounted on one side of the liquid collecting box, and a sealing plug is mounted in the liquid inlet pipe.

[0013] The utility model has the following beneficial effects:

[0014] 1. The utility model clamps the zinc alloy clamping part on the clamping assembly, and the operator rotates the adjusting assembly by hand, and the adjusting assembly drives the clamping assembly and the spraying assembly to rotate to a suitable angle position for clamping and spraying, and then uses the spraying assembly to spray and cool the processed zinc alloy die-casting to avoid overheating after the zinc alloy die-casting is processed, which may affect the health of the operator;

[0015] 2. The storage component is located below the clamping component and the spraying component, so that the alloy slag scattered during the processing of the zinc alloy workpiece on the clamping component can be collected, thereby avoiding the phenomenon of alloy slag being scattered all over the ground during the processing of the zinc alloy.

[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0019] Figure 2This is a three-dimensional processing framework diagram of the utility model;

[0020] Figure 3 It is a schematic diagram of the adjustment component of the utility model;

[0021] Figure 4 This is a schematic diagram of a storage component of the utility model;

[0022] Figure 5 It is a schematic diagram of the spray assembly of the utility model;

[0023] Figure 6 It is a schematic diagram of the clamping assembly of the utility model.

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. Support assembly; 101. Support column; 102. Support seat; 103. Support plate; 2. Storage assembly; 201. Storage rack; 202. Drawer; 203. Handle; 204. Slag plate; 3. Clamping assembly; 301. Fixed frame; 302. Electric push rod; 303. Clamping frame; 4. Adjustment assembly; 401. Fixed plate; 402. Rotating shaft; 403. Bearing; 404. Knob; 405. Limit rod; 406. Limit hole; 5. Spray assembly; 501. Liquid collecting box; 502. Liquid guide tube; 503. High-pressure nozzle; 504. Control valve; 505. Liquid inlet pipe; 506. Sealing plug. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0028] See also Figure 1-Figure 6As shown, the utility model is an angle adjustment tool for zinc alloy die-casting processing, including a support component 1, a storage component 2 is fixedly installed on the top of the support component 1, an adjustment component 4 is fixedly installed on the top of the support component 1, a clamping component 3 is fixedly installed at one end of the adjustment component 4, a spraying component 5 is fixedly installed in the inner cavity of the clamping component 3, and the clamping component 3 is located above the storage component 2.

[0029] When the zinc alloy die-casting is fixedly clamped, the operator is required to manually clamp the workpiece in the clamping assembly. When adjusting the angle of the zinc alloy die-casting, the operator is first required to manually rotate the adjustment assembly 4, and then the adjustment assembly 4 will drive the clamping assembly and the spray assembly 5 to rotate. Since the rotation of the clamping assembly will drive the zinc alloy workpiece on the clamping assembly to rotate, the zinc alloy die-casting is rotated to a suitable angle position. Then the operator fixes the adjustment assembly 4 until the operator completes the processing of the zinc alloy workpiece. Since the storage assembly 2 is located below the clamping assembly and the spray assembly 5, the alloy slag scattered during the processing of the zinc alloy die-casting is collected to avoid the alloy slag being scattered all over the ground. Then the operator can manually turn on the spray assembly 5 switch to cool the processed zinc alloy component. Since the zinc alloy die-casting is exposed to the coolant sprayed by the spray assembly 5 during the processing, the zinc alloy workpiece is prevented from overheating after processing.

[0030] The zinc alloy clamp is thereby clamped on the clamping assembly, and the operator rotates the adjustment assembly 4 by hand, which drives the clamping assembly and the spray assembly 5 to rotate, and rotates them to a suitable angle position for clamping and spraying, and then uses the spray assembly 5 to spray and cool down the processed zinc alloy die-casting to avoid overheating of the zinc alloy die-casting after processing, which may affect the health of the operator.

[0031] Therefore, the storage component 2 is located below the clamping component and the spraying component 5, and the alloy slag scattered during the processing of the zinc alloy workpiece on the clamping component is collected, thereby avoiding the phenomenon of alloy slag being scattered all over the ground during the processing of the zinc alloy.

[0032] In one embodiment, for the above-mentioned support assembly 1, the support assembly 1 includes a support column 101, a support plate 103 is fixedly installed on the top of the support column 101, and a support base 102 is fixedly installed on the bottom of the support column 101.

[0033] When the adjustment tool is fixedly installed, the device can be fixed in the use position with the help of the support seat 102 and the support column 101. In addition, the support plate 103 is fixedly installed on the support column 101, so as to better support and fix the storage component 2, the clamping component, the adjustment component 4 and the spray component 5, thereby avoiding the phenomenon of unstable fixing effect.

[0034] In one embodiment, for the above-mentioned storage component 2, the storage component 2 includes a storage rack 201, the storage rack 201 is fixedly installed on the top of the support plate 103, a drawer 202 is slidably installed in the storage rack 201, a handle 203 is fixedly installed on the side of the drawer 202, and a residue plate 204 is fixedly installed in the inner cavity of the storage rack 201, and the residue plate 204 is located above the drawer 202.

[0035] When collecting the alloy slag after processing the zinc alloy die-casting, in order to avoid the alloy slag from scattering all over the ground, when processing the zinc alloy on the clamping component, the storage component 2 located below can collect the scattered alloy slag of the zinc alloy, and can use the slag penetration plate 204 to drop it into the drawer 202 in the inner cavity of the storage rack 201. Then, when taking out and collecting the zinc alloy slag in the drawer 202, the operator can manually pull the handle 203 to take out the zinc alloy slag in the drawer 202, so that the zinc alloy slag is dropped into the drawer 202 in the storage rack 201 through the slag penetration plate 204, and then the drawer 202 is used to collect the alloy slag, thereby avoiding the phenomenon of the alloy slag scattering all over the ground.

[0036] In one embodiment, for the above-mentioned adjustment component 4, the adjustment component 4 includes a fixed plate 401, the fixed plate 401 is fixedly installed on the top of the support plate 103, a bearing 403 is fixedly installed in the fixed plate 401, a rotating shaft 402 is rotatably installed in the bearing 403, a knob 404 is fixedly installed at one end of the rotating shaft 402, a limiting rod 405 is slidably installed in the knob 404, and a plurality of limiting holes 406 matched with the limiting rod 405 are opened on one side of the fixed plate 401.

[0037] When adjusting the angle of the zinc alloy workpiece, the operator can manually turn the knob 404, and the rotation of the knob 404 drives the rotating shaft 402 to rotate, and then drives the clamping assembly 3 and the spray assembly 5 fixedly installed at one end of the adjusting assembly 4 to rotate, so that the zinc alloy die-casting is rotated to a suitable angle position, and then when fixing the adjusting assembly 4 to a limited position, the operator can manually push the limit rod 405, and use the limit hole 406 to match the limit rod 405 to fix the adjusting assembly 4, so as to manually turn the knob 404, and the rotation of the knob 404 drives the rotating shaft 402 to rotate, and then drives the clamping assembly 3 and the spray assembly 5 fixedly installed at one end of the adjusting assembly 4 to rotate, thereby realizing the angle adjustment of the zinc alloy die-casting processing.

[0038] In one embodiment, for the above-mentioned clamping assembly 3, the clamping assembly 3 includes a fixing frame 301, one side of the fixing frame 301 is fixedly installed on one end of the rotating shaft 402, three electric push rods 302 are fixedly installed in the inner cavity of the fixing frame 301, and one end of the three electric push rods 302 is fixedly installed with a clamping frame 303.

[0039] When clamping and fixing the zinc alloy die-casting, the operator can control the electric push rod 302 to work through the controller, drive the clamping frame 303 to move, and make the clamping frame 303 fix and clamp the zinc alloy die-casting, so as to achieve the purpose of fixing and clamping the zinc alloy die-casting by controlling the electric push rod 302 to work through the controller, and then drive the clamping frame 303 to move.

[0040] In one embodiment, for the above-mentioned spray assembly 5, the spray assembly 5 includes a liquid collecting box 501, the surface of the liquid collecting box 501 is fixedly installed on the inner cavity of the fixed frame 301, three liquid guide tubes 502 are fixedly installed in the inner cavity of the liquid collecting box 501, one end of the three liquid guide tubes 502 are fixedly installed with a high-pressure nozzle 503, and the three liquid guide tubes 502 are fixedly installed with a control valve 504. A liquid inlet pipe 505 is fixedly installed on one side of the liquid collecting box 501, and a sealing plug 506 is clamped in the liquid inlet pipe 505.

[0041] When spraying and cooling the zinc alloy die-castings in the clamping assembly 3, the operator can manually open the control valve 504 on the spray assembly 5, and then the coolant is sprayed onto the zinc alloy die-castings with the help of the liquid guide tube 502 and the high-pressure nozzle 503 to cool down the processed zinc alloy die-castings, thereby manually opening the control valve 504 on the spray assembly 5, and then the coolant is sprayed onto the zinc alloy die-castings with the help of the liquid guide tube 502 and the high-pressure nozzle 503, so as to achieve the purpose of cooling down the processed zinc alloy die-castings.

[0042] Through the above technical scheme, the zinc alloy clamp is clamped on the clamping assembly, and the operator manually rotates the adjustment assembly 4, which drives the clamping assembly and the spray assembly 5 to rotate, and rotates them to a suitable angle position for clamping and spraying, and then uses the spray assembly 5 to spray and cool down the processed zinc alloy die-casting to avoid overheating of the zinc alloy die-casting after processing, which may affect the health of the operator. The storage assembly 2 is located below the clamping assembly and the spray assembly 5, and the alloy slag scattered during the processing of the zinc alloy workpiece on the clamping assembly is collected, thereby avoiding the phenomenon of alloy slag scattered all over the ground during the processing of the zinc alloy.

[0043] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0044] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An angle adjustment tool for zinc alloy die casting processing, comprising a support assembly (1), characterized in that: A storage component (2) is fixedly mounted on the top of the support component (1), an adjustment component (4) is fixedly mounted on the top of the support component (1), a clamping component (3) is fixedly mounted on one end of the adjustment component (4), a spraying component (5) is fixedly mounted in the inner cavity of the clamping component (3), and the clamping component (3) is located above the storage component (2).

2. The angle adjustment tool for zinc alloy die casting processing according to claim 1, characterized in that: The support assembly (1) comprises a support column (101), a support plate (103) is fixedly mounted on the top of the support column (101), and a support seat (102) is fixedly mounted on the bottom of the support column (101).

3. The angle adjustment tool for zinc alloy die casting processing according to claim 2, characterized in that: The storage assembly (2) comprises a storage rack (201), wherein the storage rack (201) is fixedly mounted on the top of a support plate (103), a drawer (202) is slidably mounted inside the storage rack (201), a handle (203) is fixedly mounted on the side of the drawer (202), and a slag-through plate (204) is fixedly mounted in the inner cavity of the storage rack (201), and the slag-through plate (204) is located above the drawer (202).

4. The angle adjustment tool for zinc alloy die casting processing according to claim 2, characterized in that: The adjustment assembly (4) comprises a fixing plate (401), wherein the fixing plate (401) is fixedly mounted on the top of the support plate (103), a bearing (403) is fixedly mounted inside the fixing plate (401), a rotating shaft (402) is rotatably mounted inside the bearing (403), a knob (404) is fixedly mounted on one end of the rotating shaft (402), a limiting rod (405) is slidably mounted inside the knob (404), and a plurality of limiting holes (406) matching the limiting rod (405) are provided on one side of the fixing plate (401).

5. The angle adjustment tool for zinc alloy die casting processing according to claim 4, characterized in that: The clamping assembly (3) comprises a fixing frame (301), one side of the fixing frame (301) is fixedly mounted on one end of a rotating shaft (402), three electric push rods (302) are fixedly mounted in the inner cavity of the fixing frame (301), and one end of each of the three electric push rods (302) is fixedly mounted with a clamping frame (303).

6. The angle adjustment tool for zinc alloy die casting processing according to claim 5, characterized in that: The spray assembly (5) comprises a liquid collecting box (501), the surface of the liquid collecting box (501) is fixedly mounted on the inner cavity of the fixing frame (301), three liquid guiding tubes (502) are fixedly mounted in the inner cavity of the liquid collecting box (501), one end of each of the three liquid guiding tubes (502) is fixedly mounted with a high-pressure nozzle (503), each of the three liquid guiding tubes (502) is fixedly mounted with a control valve (504), one side of the liquid collecting box (501) is fixedly mounted with a liquid inlet pipe (505), and a sealing plug (506) is clamped in the liquid inlet pipe (505).