Water-cooling heat dissipation structure of mold insert

By setting the heat exchanger in the heat exchange chamber of the mold insert and setting an independently controlled spiral cooling flow channel on its end surface and sides, the problems of low cooling efficiency and unstable temperature control in the prior art are solved, and high efficiency is achieved Cooling and temperature stable and controllable effects.

CN222495032UActive Publication Date: 2025-02-18GAOYAO LIYUAN DIE CASTING
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Patent Information

Application Number
CN202323558041.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-02-18
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

The water-cooled heat-dissipating structure of existing mold inserts has low cooling efficiency, unstable temperature control, which affects the quality of the workpiece.

Method used

A heat exchanger is provided in the heat exchange chamber of the mold insert, and an independently controlled spiral cooling flow channel is provided on its end surface and side surfaces, so that the coolant is directly in contact with the inner wall of the insert.

Benefits of technology

It realizes efficient cooling and stable and controllable temperature, and is suitable for more application scenarios.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water-cooling heat dissipation structure of a mold insert, which comprises the insert, a heat exchange cavity is arranged in the insert, a heat exchange piece is arranged in the heat exchange cavity, and the heat exchange piece is in clearance fit with the insert; a cooling channel is arranged on the heat exchange part and comprises an end face cooling channel and a side face cooling channel which are not communicated with each other, the end face cooling channel is arranged on the surface of the end, facing the interior of the heat exchange cavity, of the heat exchange part, and the side face cooling channel is arranged around the side face of the heat exchange part; the end face cooling channel and the side face cooling channel are respectively communicated with a cooling water source; the side face cooling channel comprises a first side face cooling channel and a second side face cooling channel which are not communicated with each other. The heat exchange piece is arranged in the heat exchange cavity of the insert, the end face and the side face of the heat exchange piece are respectively provided with the independently-controlled spiral cooling flow channels, cooling liquid directly makes contact with the inner wall of the insert, and the mold has the advantages of being large in cooling flow, small in resistance, efficient in cooling and stable and controllable in temperature.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold cooling, in particular to a water cooling and heat dissipation structure of a mold insert. Background Art

[0002] At present, the mold inserts in the inner cavity of the water-cooled motor housing are mostly point-cooled and directly cooled. This cooling method and structure have a small area close to the heat source, resulting in low cooling efficiency and unstable temperature control, which affects the quality of the workpiece.

[0003] Therefore, by developing a water-cooled heat dissipation structure for the mold insert, a heat exchanger is arranged in the heat exchange cavity of the insert, and independently controlled spiral cooling channels are respectively arranged on the end face and side of the heat exchanger, so that the coolant is in direct contact with the inner wall of the insert, which has the characteristics of large cooling flow, small resistance, efficient cooling and stable and controllable temperature. Utility Model Content

[0004] In order to solve the above problems, the technical solutions adopted by the utility model are as follows:

[0005] A water-cooling heat dissipation structure of a mold insert, comprising an insert, characterized in that a heat exchange cavity is provided in the insert, a heat exchange element is provided in the heat exchange cavity, the heat exchange element is provided in the heat exchange cavity, and the heat exchange element and the insert are clearance-matched;

[0006] The heat exchange element is provided with a cooling channel, and the cooling channel includes an end surface cooling channel and a side surface cooling channel which are not connected to each other. The end surface cooling channel is provided on an end surface of the heat exchange element facing the inside of the heat exchange cavity, and the side surface cooling channel is provided around the side surface of the heat exchange element;

[0007] The end surface cooling channel and the side surface cooling channel are respectively communicated with a cooling water source.

[0008] Preferably, the end face cooling channel includes an end face cooling flow channel, and the end face cooling flow channel is provided with an end face water inlet hole and an end face water outlet hole, the other ends of the end face water inlet hole and the end face water outlet hole extend through the interior of the heat exchanger to the outer end face of the heat exchanger, and the end face water inlet hole is connected to the cooling water source.

[0009] Preferably, the side cooling channel comprises a first side cooling channel and a second side cooling channel which are not connected to each other, and the first side cooling channel and the second side cooling channel are respectively connected to a cooling water source.

[0010] Preferably, the first side cooling channel comprises a first side cooling flow channel, the first side cooling flow channel is provided with a first water inlet hole and a first water outlet hole, and the other ends of the first water inlet hole and the first water outlet hole extend through the interior of the heat exchange element to the outer end surface of the heat exchange element;

[0011] The second side cooling channel comprises a second side cooling flow channel, the second side cooling flow channel is provided with a second water inlet hole and a second water outlet hole, and the other ends of the second water inlet hole and the second water outlet hole extend through the interior of the heat exchange element to the outer end surface of the heat exchange element;

[0012] The first water inlet hole and the second water inlet hole are in communication with a cooling water source.

[0013] Preferably, the end surface cooling channel is in a planar spiral shape.

[0014] Preferably, the first side cooling channel and the second side cooling channel are cylindrical spiral-shaped.

[0015] Preferably, the first side cooling channel and the second side cooling channel are spirally wound.

[0016] Preferably, the gap between the heat exchange component and the insert is 0.02-0.03 mm on one side.

[0017] Preferably, the mouth of the insert is sealedly connected to the connection point of the heat exchange element.

[0018] Preferably, the inner wall surface of the heat exchange chamber is subjected to sand surface anodizing treatment.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. The utility model arranges a heat exchange element in the heat exchange cavity of the insert, and the end face and side face of the heat exchange element are respectively provided with independently controlled spiral cooling channels, so that the coolant directly contacts the inner wall of the insert, the heat exchange cooling efficiency is high, and the temperature is stable and controllable.

[0021] 2. The independently controlled double-side cooling channel structure has a smaller cooling water flow resistance than the existing technology. The cooling water flow rate and temperature can be adjusted and controlled according to cooling requirements, which is suitable for more application scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is one of the explosion diagrams of the utility model;

[0023] Figure 2 This is the second explosion diagram of the utility model;

[0024] Among them: insert 1, heat exchange component 2, cooling channel 3, heat exchange cavity 10, end face cooling channel 31, side cooling channel 32, end face cooling channel 311, end face water inlet hole 312, end face water outlet hole 313, first side cooling channel 321, second side cooling channel 322, first side cooling channel 3211, first water inlet hole 3212, first water outlet hole 3213, second side cooling channel 3221, second water inlet hole 3222, second water outlet hole 3223. DETAILED DESCRIPTION

[0025] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the accompanying drawings. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be an element centered thereon. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an element centered thereon at the same time. The terms "vertical", "horizontal", "left", "right", "up", "down", "front", "rear" and similar expressions used herein are for illustrative purposes only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0028] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described:

[0029] like Figure 1 , 2 As shown, a water-cooling heat dissipation structure 1 of a mold insert comprises an insert 1, a heat exchange cavity 10 is opened in the insert 1, a heat exchange element 2 is arranged in the heat exchange cavity 10, and the heat exchange element 2 is arranged in the heat exchange cavity 10, and the heat exchange element 2 is clearance-matched with the insert 1;

[0030] The heat exchange element 2 is provided with a cooling channel 3, and the cooling channel 3 includes an end surface cooling channel 31 and a side surface cooling channel 32 which are not connected to each other. The end surface cooling channel 31 is provided on an end surface of the heat exchange element 2 facing the inside of the heat exchange cavity 10, and the side surface cooling channel 32 is provided around the side surface of the heat exchange element 2;

[0031] The end surface cooling channel 31 and the side surface cooling channel 32 are respectively connected to a cooling water source (not shown in the figure).

[0032] In this embodiment, the whole insert 1 structure in the prior art is split into a structure composed of the insert 1 and the heat exchanger 2, and the end surface cooling channel 31 and the side surface cooling channel 32 which are not connected to each other are respectively arranged on the end surface and the side surface of the heat exchanger 2, so that the cooling water directly contacts the inner wall of the insert 1, thereby greatly improving the heat exchange and cooling efficiency;

[0033] In addition, according to the cooling requirements of the side and end faces of the heat exchange chamber 10, the flow rate and / or temperature of the cooling water in the end face cooling channel 31 and the side face cooling channel 32 can be controlled separately, so as to achieve stable and controllable cooling.

[0034] Further, such as Figure 1 , 2 As shown, the end face cooling channel 31 includes an end face cooling flow channel 311, and the end face cooling flow channel 311 is provided with an end face water inlet hole 312 and an end face water outlet hole 313. The other ends of the end face water inlet hole 312 and the end face water outlet hole 313 extend through the interior of the heat exchanger 2 to the outer end face of the heat exchanger 2, and the end face water inlet hole 312 is connected to the cooling water source.

[0035] Further, such as Figure 1 , 2 As shown, the side cooling channel 32 includes a first side cooling channel 321 and a second side cooling channel 322 which are not connected to each other, and the first side cooling channel 321 and the second side cooling channel 322 are respectively connected to a cooling water source.

[0036] In this embodiment, an independently controlled double-side cooling channel 32 structure is adopted. Compared with the prior art, the cooling water flow resistance is small, and the cooling water flow rate and temperature can be adjusted and controlled according to the cooling requirements, which is suitable for more application scenarios.

[0037] Further, such as Figure 1 , 2 As shown, the first side cooling channel 321 includes a first side cooling channel 3211, and the first side cooling channel 3211 is provided with a first water inlet hole 3212 and a first water outlet hole 3213, and the other ends of the first water inlet hole 3212 and the first water outlet hole 3213 extend through the interior of the heat exchange element 2 to the outer end surface of the heat exchange element 2;

[0038] The second side cooling channel 322 includes a second side cooling channel 3221, and the second side cooling channel 3221 is provided with a second water inlet hole 3222 and a second water outlet hole 3223, and the other ends of the second water inlet hole 3222 and the second water outlet hole 3223 extend through the interior of the heat exchange element 2 to the outer end surface of the heat exchange element 2;

[0039] The first water inlet hole 3212 and the second water inlet hole 3222 are in communication with a cooling water source.

[0040] In this embodiment, the cooling water source absorbs the heat from the circumferential side walls and end faces of the heat exchange chamber 10 through the first side cooling channel 3211, the second side cooling channel 3221 and the end face cooling channel 311 respectively, and adopts a multi-faceted independent cooling control method, which is stable and controllable with high cooling efficiency.

[0041] Further, such as Figure 1 , 2 As shown, the end surface cooling channel 311 is in a planar spiral shape.

[0042] In this embodiment, the above structure can increase the heat exchange area between the end surface cooling channel 311 and the heat exchange cavity 10, thereby improving the cooling effect on the end surface of the insert 1.

[0043] Furthermore, the first side cooling channel 3211 and the second side cooling channel 3221 are cylindrical spiral shapes.

[0044] In this embodiment, the above structure can increase the heat exchange area between the side cooling channel and the heat exchange cavity 10 , thereby improving the cooling effect on the circumferential side of the insert 1 .

[0045] Further, such as Figure 1 , 2 As shown, the first side cooling channel 3211 and the second side cooling channel 3221 are spirally wound.

[0046] In this embodiment, compared with a single side cooling channel structure with relatively dense distribution, the above structure has less resistance to the flow of cooling water, and the cooling process is controllable and efficient.

[0047] Furthermore, the gap between the heat exchange component 2 and the insert 1 is 0.02-0.03 mm on one side.

[0048] Furthermore, the mouth of the insert 1 is sealedly connected to the connection point of the heat exchange element 2.

[0049] In this embodiment, the mouth of the insert 1 is welded to the heat exchange element 2 or connected via a sealing ring.

[0050] Furthermore, the inner wall surface of the heat exchange chamber 10 is subjected to sand surface anodizing treatment.

[0051] In this embodiment, a large number of concave and convex shapes can be produced on the surface through sand surface anodizing, which greatly increases the surface area and improves the cooling and heat exchange effect.

[0052] For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all of these changes and deformations should fall within the scope of protection of the claims of the utility model patent.

Claims

1. A water-cooling heat dissipation structure for a mold insert, comprising an insert, characterized in that: A heat exchange cavity is provided in the insert, a heat exchange element is provided in the heat exchange cavity, the heat exchange element is provided in the heat exchange cavity, and the heat exchange element and the insert are clearance-matched; The heat exchange element is provided with a cooling channel, and the cooling channel includes an end surface cooling channel and a side surface cooling channel which are not connected to each other. The end surface cooling channel is provided on an end surface of the heat exchange element facing the inside of the heat exchange cavity, and the side surface cooling channel is provided around the side surface of the heat exchange element; The end surface cooling channel and the side surface cooling channel are respectively communicated with a cooling water source.

2. The water cooling and heat dissipation structure of a mold insert according to claim 1, characterized in that: The end face cooling channel includes an end face cooling flow channel, on which an end face water inlet hole and an end face water outlet hole are arranged, the other ends of the end face water inlet hole and the end face water outlet hole extend through the interior of the heat exchanger to the outer end face of the heat exchanger, and the end face water inlet hole is connected to a cooling water source.

3. The water cooling and heat dissipation structure of a mold insert according to claim 1, characterized in that: The side cooling channel includes a first side cooling channel and a second side cooling channel which are not connected to each other, and the first side cooling channel and the second side cooling channel are respectively connected to a cooling water source.

4. The water cooling and heat dissipation structure of a mold insert according to claim 3, characterized in that: The first side cooling channel comprises a first side cooling flow channel, the first side cooling flow channel is provided with a first water inlet hole and a first water outlet hole, and the other ends of the first water inlet hole and the first water outlet hole extend through the interior of the heat exchange element to the outer end surface of the heat exchange element; The second side cooling channel comprises a second side cooling flow channel, the second side cooling flow channel is provided with a second water inlet hole and a second water outlet hole, and the other ends of the second water inlet hole and the second water outlet hole extend through the interior of the heat exchange element to the outer end surface of the heat exchange element; The first water inlet hole and the second water inlet hole are in communication with a cooling water source.

5. The water cooling and heat dissipation structure of a mold insert according to claim 2, characterized in that: The end surface cooling channel is in a planar spiral shape.

6. The water cooling and heat dissipation structure of a mold insert according to claim 4, characterized in that: The first side cooling channel and the second side cooling channel are cylindrical spiral shapes.

7. The water cooling and heat dissipation structure of a mold insert according to claim 6, characterized in that: The first side cooling channel and the second side cooling channel are spirally wound.

8. The water cooling and heat dissipation structure of a mold insert according to claim 1, characterized in that: The gap between the heat exchange component and the insert is 0.02-0.03 mm on one side.

9. The water cooling and heat dissipation structure of a mold insert according to claim 1, characterized in that: The mouth of the insert is sealed and connected to the connection of the heat exchange element.

10. The water cooling and heat dissipation structure of a mold insert according to claim 1, characterized in that: The inner wall surface of the heat exchange cavity is subjected to sand surface anodizing treatment.