Pressing mold injection molding device

Abstract

The utility model relates to the technical field of compression molding and discloses a compression molding device which comprises a wall-mounted heating mechanism, an end picking-up device arranged on the left side of the wall-mounted heating mechanism, a three-axis truss manipulator mechanism arranged on one side of the end picking-up device, and a plate overturning and feeding mechanism arranged on one side of the three-axis truss manipulator mechanism. A robot is arranged on one side of the wall-mounted heating mechanism, a drawer type heating mechanism is arranged on the left side of the robot, the wall-mounted heating mechanism comprises a wall-mounted heating furnace, the wall-mounted heating furnace is arranged on one side of the tooling, a translation structure is arranged on one side of the wall-mounted heating furnace, the drawer type heating mechanism comprises an insert support, and the insert support is arranged on one side of the robot. A furnace body is arranged on one side of the insert support, and a front door is arranged on the inner side of the furnace body. The compression molding and injection molding device is automatic integrated equipment, a set of complete flow line production can be automatically completed, and when plates enter a drying oven to be baked, appearance deformation of the plates caused by high temperature can be reduced to the maximum extent.

Description

Technical Field

[0001] The utility model relates to the technical field of compression mold injection molding, in particular to a compression mold injection molding device. Background Art

[0002] Compression molding is a commonly used plastic processing method. It places heated plastic preforms (also called melts) in an open mold and heat-presses them while applying pressure to form the desired shape in the mold. In the compression molding process, the plastic preform is first placed in a heated mold, and then the mold is closed to form a closed space.

[0003] With the development of science and technology, compression molding devices have gradually been applied to the field of injection molding. However, common compression molding often requires the use of multiple devices to produce according to the process. It is impossible to integrate multiple devices into one device, which will consume a certain amount of time during the processing and reduce the processing efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a compression mold injection device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a die injection molding device, comprising a wall-mounted heating mechanism, an end picker is arranged on the left side of the wall-mounted heating mechanism, a three-axis truss manipulator mechanism is arranged on one side of the end picker, a sheet material flipping and feeding mechanism is arranged on one side of the three-axis truss manipulator mechanism, a robot is arranged on one side of the wall-mounted heating mechanism, and a drawer-type heating mechanism is arranged on the left side of the robot;

[0006] Preferably, the wall-mounted heating mechanism comprises a wall-mounted heating furnace, the wall-mounted heating furnace is arranged on one side of the end picker, and a translation structure is arranged on one side of the wall-mounted heating furnace.

[0007] Preferably, the drawer-type heating mechanism includes an insert bracket, which is arranged on one side of the robot, a furnace body is arranged on one side of the insert bracket, a front door is arranged inside the furnace body, a middle door is arranged on one side of the front door, and a door support structure is arranged on the top of the furnace body.

[0008] Preferably, the end picker comprises a mechanical gripper, and the mechanical gripper is arranged on one side of the wall-mounted heating mechanism.

[0009] Preferably, the three-axis truss manipulator mechanism includes a Y-axis linear module, the Y-axis linear module is arranged on one side of the end picker, a Z-axis linear module is arranged on one side of the Y-axis linear module, and a truss structure is fixedly connected to the bottom of the Y-axis linear module.

[0010] Preferably, the Y-axis linear modules are provided in one group, and the Z-axis linear modules are provided in three groups.

[0011] Preferably, the sheet material flipping and loading mechanism comprises a linear module structure, and the linear module structure is arranged on one side of the wall-mounted heating mechanism. A flip joint is arranged on one side of the linear module structure, and a suction cup is arranged at one end of the flip joint.

[0012] Compared with the prior art, the utility model provides a die injection molding device, which has the following beneficial effects:

[0013] 1. The die injection molding device is an automatic integrated equipment that can automatically complete a complete set of assembly line production. When the sheet enters the oven for baking, it can minimize the shape deformation of the sheet caused by high temperature.

[0014] 2. The die injection device can automatically remove the mold to reduce the deformation of the sheet due to high temperature and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0016] Figure 1 This is a front view of the structure of the utility model;

[0017] Figure 2 This is a top view of the structure of the utility model;

[0018] Figure 3 It is a structural schematic diagram of a wall-mounted heating mechanism;

[0019] Figure 4 It is a structural schematic diagram of a drawer-type heating mechanism;

[0020] Figure 5 It is a structural diagram of the end picker;

[0021] Figure 6 It is a structural schematic diagram of the three-axis truss manipulator mechanism;

[0022] Figure 7 It is a structural diagram of the sheet metal flipping and feeding mechanism.

[0023] In the figure: 100, wall-mounted heating mechanism; 101, wall-mounted heating furnace; 102, translation structure; 200, robot; 300, drawer-type heating mechanism; 301, insert bracket; 302, furnace body; 303, front door; 304, middle door; 305, door support structure; 400, end picker; 401, mechanical gripper; 500, three-axis truss manipulator mechanism; 501, Y-axis linear module; 502, Z-axis linear module; 503, truss structure; 600, sheet material flipping and loading mechanism; 601, suction cup; 602, flip joint; 603, linear module structure. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] The utility model provides the following technical solutions:

[0027] Embodiment 1

[0028] Combination Figures 1 to 7 , a compression molding device, comprising a wall-mounted heating mechanism 100, an end picker 400 is arranged on the left side of the wall-mounted heating mechanism 100, a three-axis truss manipulator mechanism 500 is arranged on one side of the end picker 400, a sheet material flipping and feeding mechanism 600 is arranged on one side of the three-axis truss manipulator mechanism 500, a robot 200 is arranged on one side of the wall-mounted heating mechanism 100, and a drawer-type heating mechanism 300 is arranged on the left side of the robot 200;

[0029] Furthermore, the wall-mounted heating mechanism 100 includes a wall-mounted heating furnace 101 . The wall-mounted heating furnace 101 is disposed on one side of the end picker 400 . A translation structure 102 is disposed on one side of the wall-mounted heating furnace 101 .

[0030] Furthermore, the drawer-type heating mechanism 300 includes an insert bracket 301, which is arranged on one side of the robot 200. A furnace body 302 is arranged on one side of the insert bracket 301, a front door 303 is arranged on the inner side of the furnace body 302, a middle door 304 is arranged on one side of the front door 303, and a door support structure 305 is arranged on the top of the furnace body 302.

[0031] Furthermore, the end tool 400 includes a mechanical gripper 401 , and the mechanical gripper 401 is disposed on one side of the wall-mounted heating mechanism 100 .

[0032] Furthermore, the three-axis truss robot mechanism 500 includes a Y-axis linear module 501, which is arranged on one side of the end picker 400, a Z-axis linear module 502 is arranged on one side of the Y-axis linear module 501, and a truss structure 503 is fixedly connected to the bottom of the Y-axis linear module 501.

[0033] Further, one group of Y-axis linear modules 501 is provided, and three groups of Z-axis linear modules 502 are provided.

[0034] Furthermore, the sheet material flipping and loading mechanism 600 includes a linear module structure 603 , which is disposed on one side of the wall-mounted heating mechanism 100 , a flip joint 602 is disposed on one side of the linear module structure 603 , and a suction cup 601 is disposed at one end of the flip joint 602 .

[0035] In actual operation, when the device is used, the sheet material flipping and loading mechanism 600 sucks the sheet material and then rises to a suitable position, and rotates ninety degrees to wait for the end picker 400 to pick it up.

[0036] The end picker 400 of the three-axis truss robot mechanism 500 picks up the plate and transports it into the wall-mounted heating furnace 101.

[0037] The wall-mounted heating furnace 101 bakes the plate according to the set requirements.

[0038] At the same time, the robot 200 places the insert into the furnace 302 for heating.

[0039] After the insert is heated, the robot 200 places the insert into the mold of the injection molding machine and waits.

[0040] After the board is baked, it moves straight down into the mold of the injection molding machine.

[0041] Compression molding, taking out the compression molded parts, injection molding, the robot 200 takes out the finished product and puts it into a flat display frame.

[0042] The wall-mounted heating mechanism 100 is composed of a wall-mounted heating furnace 101 and a translation structure 102. Its main function is to bake the plates. The wall-mounted heating furnace 101 adopts a double-door design to facilitate the baking of the plates and the flow of processes. The inner cavity wall is composed of 64*2 groups of FQE750W and 64*2 groups of HQE 400W full quartz infrared heaters, which are divided into twenty-six temperature zones and can be temperature-controlled in sections to meet different plate heating requirements.

[0043] The drawer-type heating mechanism 300 is composed of an insert bracket 301, a furnace body 302, a front door 303, a middle door 304 and a door support structure 305. The robot 200 puts the insert into the insert bracket 301, the front door 303 of the furnace body 302 is opened, and the insert is sent into the furnace body 302; the front door 303 is closed, the middle door 304 is opened, the insert enters the furnace for baking, and the middle door 304 is closed; after the insert is baked, it is moved out of the furnace body 302 and placed into the mold of the injection molding machine by the robot 200, and after the sheet material is baked, it is also placed in the mold to perform the molding process.

[0044] The end picker 400 is composed of five sets of high temperature resistant mechanical grippers 401, which are mainly used to pick up the sheet from the sheet turning feeding mechanism 600 and enter the oven. After the sheet is baked, it is directly lowered to send the sheet into the mold for hot pressing. One set is set at each of the four corners of the sheet and one set is set in the middle of the sheet, for a total of five sets; in this way, when the sheet enters the oven for baking, the shape deformation of the sheet caused by high temperature can be minimized.

[0045] The three-axis truss robot mechanism 500 is composed of a group of Y-axis linear modules 501, three groups of Z-axis linear modules 502 and a truss structure 503, and is mainly used for loading and unloading of plates and the process transfer of plates. The suction cup 601 of the plate flipping loading mechanism 600 sucks the plate and rotates it ninety degrees, and then it is picked up by the end picker 400 of the three-axis truss robot mechanism 500 and put into the oven for baking.

[0046] The sheet material flipping and loading mechanism 600 is composed of a suction cup 601, a flipping joint 602 and a linear module structure 603. The suction cup 601 of the sheet material flipping and loading mechanism 600 sucks the sheet material and rotates ninety degrees to be picked up by the end picker 400 of the three-axis truss manipulator mechanism 500.

[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A compression molding device, comprising a wall-mounted heating mechanism (100), characterized in that: An end picker (400) is arranged on the left side of the wall-mounted heating mechanism (100), a three-axis truss manipulator mechanism (500) is arranged on one side of the end picker (400), a sheet material flipping and loading mechanism (600) is arranged on one side of the three-axis truss manipulator mechanism (500), a robot (200) is arranged on one side of the wall-mounted heating mechanism (100), and a drawer-type heating mechanism (300) is arranged on the left side of the robot (200); The wall-mounted heating mechanism (100) comprises a wall-mounted heating furnace (101), wherein the wall-mounted heating furnace (101) is arranged on one side of the end picker (400), and a translation structure (102) is arranged on one side of the wall-mounted heating furnace (101).

2. The compression molding device according to claim 1, characterized in that: The drawer-type heating mechanism (300) comprises an insert bracket (301), wherein the insert bracket (301) is arranged on one side of the robot (200), a furnace body (302) is arranged on one side of the insert bracket (301), a front door (303) is arranged on the inner side of the furnace body (302), a middle door (304) is arranged on one side of the front door (303), and a door support structure (305) is arranged on the top of the furnace body (302).

3. The compression molding device according to claim 1, characterized in that: The end tool (400) comprises a mechanical clamp (401), and the mechanical clamp (401) is arranged on one side of the wall-mounted heating mechanism (100).

4. The compression molding device according to claim 1, characterized in that: The three-axis truss manipulator mechanism (500) comprises a Y-axis linear module (501), wherein the Y-axis linear module (501) is arranged on one side of the end picker (400), a Z-axis linear module (502) is arranged on one side of the Y-axis linear module (501), and a truss structure (503) is fixedly connected to the bottom of the Y-axis linear module (501).

5. The compression molding device according to claim 4, characterized in that: The Y-axis linear module (501) is provided with one group, and the Z-axis linear module (502) is provided with three groups.

6. The compression molding device according to claim 1, characterized in that: The sheet material turning and loading mechanism (600) comprises a linear module structure (603), and the linear module structure (603) is arranged on one side of the wall-mounted heating mechanism (100).

7. The compression molding device according to claim 6, characterized in that: A flip joint (602) is provided on one side of the linear module structure (603), and a suction cup (601) is provided on one end of the flip joint (602).

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