Molten aluminum filtering and purifying device for aluminum ingot production

By designing a liquid aluminum filtration and purification device for aluminum ingot production, and using an air pump and liquid outlet cleaning mechanism, the problem of impurities accumulation and blockage during liquid aluminum filtration is solved, and the filtration efficiency and effect are improved.

CN222499301UActive Publication Date: 2025-02-18顺博合金安徽有限公司
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Patent Information

Application Number
CN202421297731.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the production process of aluminum ingots, liquid aluminum filtration can easily lead to slow filtration effect, temperature loss, and impurities accumulate on the filter screen, causing blockage, reducing the filtration effect.

Method used

A liquid aluminum filtration purification device for aluminum ingot production is designed, including a box, a filter, a dual-purpose air pump and a liquid discharge cleaning mechanism. Through the inflation and extraction operation of the air pump, the scraper and baffle moves, and the impurities on the filter screen can be cleaned and blocked.

Benefits of technology

It improves the efficiency of aluminum liquid filtration, prevents temperature loss, cleans up impurities on the filter screen in a timely manner, maintains the filtering effect, and avoids affecting aluminum liquid filtration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a molten aluminum filtering and purifying device for aluminum ingot production, and relates to the technical field of aluminum ingot production, the molten aluminum filtering and purifying device comprises a box body, the top of the box body is connected with a liquid inlet pipe, the inner wall of the box body is fixedly provided with a fixing plate, one end of the fixing plate is internally provided with a filter screen, the outer wall of the box body is symmetrically provided with waste material ports, and the waste material ports are communicated with the liquid inlet pipe. The upper end of the side wall of the box body is provided with a connecting pipe, the side wall of the box body is provided with a suction and inflation dual-purpose air pump, the output end of the suction and inflation dual-purpose air pump is fixedly connected with the connecting pipe, and the outer wall of the connecting pipe is connected with a liquid outlet cleaning mechanism. The influence on molten aluminum filtration is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot production, in particular to an aluminum liquid filtering and purifying device for aluminum ingot production. Background Art

[0002] The raw material in our daily industry is called aluminum ingot. According to national standards, it should be called aluminum ingot for remelting, but everyone is used to calling it aluminum ingot. After aluminum ingot enters industrial application, there are two major categories: cast aluminum alloy and deformed aluminum alloy. Cast aluminum and aluminum alloy are aluminum castings produced by casting method, and deformed aluminum and aluminum alloy are aluminum processed products produced by pressure processing method: plates, strips, foils, tubes, rods, profiles, wires and forgings. In the production process of aluminum ingots, the aluminum liquid needs to be filtered and purified.

[0003] In the prior art, when filtering and purifying molten aluminum, continuously filtering a large amount of molten aluminum can easily lead to slow filtering effect, the temperature of the accumulated molten aluminum is easy to lose, and the molten aluminum contains some infusible impurities, which accumulate on the filter screen and easily cause blockage, thereby reducing the filtering effect. Utility Model Content

[0004] The technical solution of the utility model is aimed at the technical problem that the existing technical solutions are too single, and provides a solution that is significantly different from the existing technologies. Specifically, the purpose of the utility model is to provide an aluminum liquid filtering and purification device for aluminum ingot production, so as to solve the problem proposed in the above background technology that impurities accumulate on the filter screen and easily cause blockage, thereby reducing the filtering effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum liquid filtering and purification device for aluminum ingot production, comprising a box body, the top of the box body is connected to a liquid inlet pipe, and a fixed plate is fixedly arranged on the inner wall of the box body, a filter is arranged inside one end of the fixed plate, and the outer wall of the box body is symmetrically provided with waste ports, a connecting pipe is arranged on the upper end of the side wall of the box body, and a dual-purpose air pump for pumping and charging is installed on the side wall of the box body, the output end of the dual-purpose air pump is fixedly connected to the connecting pipe, and the outer wall of the connecting pipe is connected to a liquid outlet cleaning mechanism.

[0006] Preferably, a base is provided at the bottom of the box body, the top of the base is an inclined structure, a liquid outlet pipe is provided at the lower end of one side of the box body, and a controller is installed at the upper end of one side of the box body.

[0007] Preferably, the upper inner wall of the waste port is hinged with a rotating plate that fits with its inner wall, the side wall of the rotating plate is fixed with a fixed block, the interior of the fixed block is provided with a pin that slides with it, and the lower inner wall of the waste port is provided with a hole groove that fits with the pin.

[0008] Preferably, the liquid outlet cleaning mechanism includes a first air cylinder fixedly connected to the inner wall of the box body, a first spring fixedly connected to the inner wall of one end of the first air cylinder, an end of the first spring fixedly connected to a first piston slidably matched with the first air cylinder, a side wall of the first piston fixedly connected to a first movable rod penetrating the other end of the first air cylinder, an end of the first movable rod fixedly connected to a baffle fitted with the bottom of the liquid inlet pipe, a liquid hole is provided inside the baffle, and touch switches are symmetrically installed at both ends of the baffle, the first air cylinder is connected to the connecting pipe through a pipeline, and the lower end of the connecting pipe is connected to a cleaning assembly through a pipeline, and a first air leakage hole is provided on the top of the first air cylinder close to the baffle.

[0009] Preferably, the cleaning assembly includes a second air cylinder fixedly arranged on the inner wall of the box body, the outer wall of one end of the second air cylinder is connected to the second air cylinder through a pipeline, the inner wall of the end of the second air cylinder is fixedly connected to a second spring, the end of the second spring is fixedly connected to a second piston slidingly matched with the second air cylinder, the side wall of the second piston is fixedly connected to a second movable rod passing through the end of the second air cylinder, and a seal is arranged between the second movable rod and the end of the second air cylinder.

[0010] Preferably, a second air leakage hole is provided at the top of the second air cylinder near one side of the dual-purpose air pump for pumping and charging, and the end of the second movable rod is fixedly connected with a scraper which fits the inner wall of the box body, and the bottom of the scraper fits the top of the filter.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model is provided with a liquid discharge cleaning mechanism, which is inflated by a pumping and charging dual-purpose air pump. Since the elastic force of the first spring is greater than the elastic force of the second spring, the gas first pushes the second piston, and the second piston drives the scraper to move to the right through the second movable rod, and then pushes the first piston, and the first piston drives the baffle to move to the left through the first movable rod. When the liquid hole moves through the bottom of the liquid inlet pipe, part of the aluminum liquid falls through the filter screen of the fixed plate for filtration and purification, and impurities remain on the surface of the filter screen. The baffle continues to move, and the liquid hole will continue to be blocked until the touch switch on the left outer wall of the baffle contacts the inner wall of the box body, and the liquid is discharged through the pumping and charging dual-purpose air pump. The air is extracted. Under the action of the first spring and the second spring, the bottom of the scraper moves to the left in contact with the filter screen, and the impurities on the surface of the filter screen are scraped to the left side of the filter screen. The baffle moves to the right and resets. In the process of moving to the right, the filter hole will overlap with the bottom of the liquid inlet pipe again, and the aluminum liquid will fall through the filter screen again until the touch switch on the right outer wall of the baffle contacts the end face of the first gas cylinder again, and the above action is repeated. Then the repeated action begins, and the scraper moves to the right to scrape the impurities on the filter screen after the second filtration in the last action to the fixed plate, thereby improving the filtration effect and cleaning the filter screen in time to avoid affecting the filtration of aluminum liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0014] Figure 2 This is a schematic diagram of the top view of the baffle of the utility model;

[0015] Figure 3 For this utility model Figure 1 A in the enlarged view;

[0016] Figure 4 For this utility model Figure 1 Enlarged view of point B in .

[0017] In the figure: 1. box body; 11. base; 12. liquid outlet pipe; 13. controller; 14. liquid inlet pipe; 2. fixed plate; 21. filter screen; 22. waste outlet; 23. rotating plate; 24. fixed block; 25. latch; 3. connecting pipe; 31. dual-purpose air pump for pumping and charging; 4. first air cylinder; 41. first spring; 42. first piston; 43. first movable rod; 44. baffle; 45. liquid hole; 46. touch switch; 5. second air cylinder; 51. second spring; 52. second piston; 53. second movable rod; 54. scraper. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-4 The utility model provides a technical solution: a device for filtering and purifying aluminum liquid for aluminum ingot production, comprising a box body 1, a liquid inlet pipe 14 is connected to the top of the box body 1, and a fixing plate 2 is fixedly arranged on the inner wall of the box body 1, a filter screen 21 is arranged inside one end of the fixing plate 2, and a waste opening 22 is symmetrically opened on the outer wall of the box body 1, a connecting pipe 3 is arranged on the upper end of the side wall of the box body 1, and a dual-purpose air pump 31 is installed on the side wall of the box body 1, the output end of the dual-purpose air pump 31 is fixedly connected to the connecting pipe 3, and the outer wall of the connecting pipe 3 is connected to a liquid outlet cleaning mechanism.

[0020] A base 11 is provided at the bottom of the box body 1 , and the top of the base 11 is an inclined structure. A liquid outlet pipe 12 is provided at the lower end of one side of the box body 1 , and a controller 13 is installed at the upper end of one side of the box body 1 .

[0021] The upper inner wall of the waste port 22 is hinged with a rotating plate 23 that fits with its inner wall, the side wall of the rotating plate 23 is fixed with a fixed block 24, the interior of the fixed block 24 is provided with a pin 25 that slides with it, and the lower inner wall of the waste port 22 is provided with a hole groove that fits with the pin 25.

[0022] The liquid discharge cleaning mechanism includes a first air cylinder 4 fixedly connected to the inner wall of the box body 1, a first spring 41 is fixedly connected to the inner wall of one end of the first air cylinder 4, the end of the first spring 41 is fixedly connected to a first piston 42 that slides with the first air cylinder 4, the side wall of the first piston 42 is fixedly connected to a first movable rod 43 that runs through the other end of the first air cylinder 4, the end of the first movable rod 43 is fixedly connected to a baffle 44 that fits with the bottom of the liquid inlet pipe 14, a liquid hole 45 is provided inside the baffle 44, and touch switches 46 are symmetrically installed at both ends of the baffle 44, the first air cylinder 4 is connected to the connecting pipe 3 through a pipeline, and the lower end of the connecting pipe 3 is connected to a cleaning component through a pipeline, and a first air leakage hole is provided on the top of the first air cylinder 4 close to the side of the baffle 44, and under the action of the first air leakage hole, the air pressure in the first air cylinder 4 can be balanced when the first piston 42 slides.

[0023] The cleaning assembly includes a second air cylinder 5 fixedly arranged on the inner wall of the box body 1, the outer wall of one end of the second air cylinder 5 is connected to the second air cylinder 5 through a pipeline, the inner wall of the end of the second air cylinder 5 is fixedly connected to a second spring 51, the end of the second spring 51 is fixedly connected to a second piston 52 that slides with the second air cylinder 5, the side wall of the second piston 52 is fixedly connected to a second movable rod 53 that passes through the end of the second air cylinder 5, and a seal is arranged between the second movable rod 53 and the end of the second air cylinder 5.

[0024] A second air leakage hole is provided at the top of the second air cylinder 5, close to one side of the dual-purpose air pump 31. The end of the second movable rod 53 is fixedly connected with a scraper 54 which fits the inner wall of the box body 1, and the bottom of the scraper 54 fits the top of the filter 21. Under the action of the second air leakage hole, the second piston 52 can balance the air pressure in the second air cylinder 5 when sliding.

[0025] Working principle: When using the aluminum liquid filtering and purification device for aluminum ingot production, first, the molten aluminum liquid is transported through the liquid inlet pipe 14, and the power of the device is turned on. Since the controller 13 is electrically connected to the dual-purpose air pump 31 and the touch switch 46 respectively, and the touch switch 46 located on the left side of the baffle 44 controls the dual-purpose air pump 31 to pump air, and the touch switch 46 located on the right side of the baffle 44 controls the dual-purpose air pump 31 to inflate;

[0026] In the initial state, since the touch switch 46 on the right side contacts the end of the first gas cylinder 4, the controller 13 enables the pumping and charging dual-purpose air pump 31 to inflate, and the pumping and charging dual-purpose air pump 31 delivers gas to the right side of the first piston 42 and the left side of the second piston 52 through the pipeline. Since the elastic force of the first spring 41 is greater than the elastic force of the second spring 51, the gas first pushes the second piston 52 to slide rightward in the second gas cylinder 5, and the second piston 52 squeezes the second spring 51, and the second piston 52 drives the scraper 54 to move to the right through the second movable rod 53. After the scraper 54 moves to fit the end surface of the second piston 52, the gas pushes the first piston 42 to slide leftward in the first gas cylinder 4, and the first piston 42 pulls the first spring 41, and the first piston 42 drives the baffle 44 to move leftward through the first movable rod 43, and the baffle 44 fits the bottom of the liquid inlet pipe 14 and moves to the left. When the liquid hole 45 moves through the bottom of the liquid inlet pipe 14, part of the aluminum liquid falls through the fixed plate 2 is filtered and purified by the filter screen 21, and the impurities remain on the surface of the filter screen 21. The baffle plate 44 continues to move, and the liquid hole 45 continues to be blocked until the touch switch 46 on the left outer wall of the baffle plate 44 contacts the inner wall of the box body 1. The controller 13 controls the dual-purpose air pump 31 to pump air. After the gas filled in the first air cylinder 4 and the second air cylinder 5 is pumped away, under the action of the first spring 41 and the second spring 51, the bottom of the scraper 54 moves leftward in contact with the filter screen 21, and the filter screen is The impurities on the surface of the filter 21 are scraped to the left side of the filter 21, and the baffle 44 moves to the right to reset. In the process of moving to the right, the liquid hole 45 will overlap with the bottom of the liquid inlet pipe 14 again, and the aluminum liquid will fall through the filter 21 again until the touch switch 46 on the right outer wall of the baffle 44 contacts the end face of the first gas cylinder 4 again and repeats the above action. Then the repeated action starts, and the scraper 54 moves to the right to scrape the impurities on the filter 21 after the second filtration in the last action to the fixed plate 2;

[0027] Finally, after the filtration is completed, the impurities on the fixed plate 2 can be cleaned out of the box body 1 by pulling the latch 25 and rotating the rotating plate 23. The aluminum liquid passing through the filter screen 21 is drained to the right through the base 11 and discharged through the liquid outlet pipe 12.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for filtering and purifying aluminum liquid for aluminum ingot production, comprising a housing (1), characterized in that: The top of the box body (1) is connected to a liquid inlet pipe (14), and a fixing plate (2) is fixedly arranged on the inner wall of the box body (1), a filter screen (21) is arranged inside one end of the fixing plate (2), and a waste opening (22) is symmetrically opened on the outer wall of the box body (1), a connecting pipe (3) is arranged on the upper end of the side wall of the box body (1), and a pumping and charging dual-purpose air pump (31) is installed on the side wall of the box body (1), the output end of the pumping and charging dual-purpose air pump (31) is fixedly connected to the connecting pipe (3), and the outer wall of the connecting pipe (3) is connected to a liquid outlet cleaning mechanism.

2. The aluminum liquid filtering and purification device for aluminum ingot production according to claim 1 is characterized in that: A base (11) is provided at the bottom of the box body (1), the top of the base (11) is an inclined structure, a liquid outlet pipe (12) is provided at the lower end of one side of the box body (1), and a controller (13) is installed at the upper end of one side of the box body (1).

3. The aluminum liquid filtering and purification device for aluminum ingot production according to claim 1, characterized in that: The upper inner wall of the waste opening (22) is hingedly connected with a rotating plate (23) that fits with the inner wall, the side wall of the rotating plate (23) is fixedly provided with a fixing block (24), the interior of the fixing block (24) is provided with a latch (25) that slidably fits with the latch, and the lower inner wall of the waste opening (22) is provided with a hole groove that fits with the latch (25).

4. The aluminum liquid filtering and purification device for aluminum ingot production according to claim 1 is characterized in that: The liquid discharge cleaning mechanism comprises a first air cylinder (4) fixedly connected to the inner wall of the box body (1); a first spring (41) is fixedly connected to the inner wall of one end of the first air cylinder (4); a first piston (42) slidably matched with the first air cylinder (4) is fixedly connected to the end of the first spring (41); a first movable rod (43) penetrating the other end of the first air cylinder (4) is fixedly connected to the side wall of the first piston (42); a baffle (44) abutting against the bottom of the liquid inlet pipe (14) is fixedly connected to the end of the first movable rod (43); a liquid passing hole (45) is provided inside the baffle (44), and touch switches (46) are symmetrically installed at both ends of the baffle (44); the first air cylinder (4) is connected to the connecting pipe (3) through a pipeline, and the lower end of the connecting pipe (3) is connected to the cleaning assembly through the pipeline; a first air leakage hole is provided on the top of the first air cylinder (4) near the baffle (44).

5. The aluminum liquid filtering and purification device for aluminum ingot production according to claim 4, characterized in that: The cleaning assembly comprises a second gas cylinder (5) fixedly arranged on the inner wall of the box body (1); the outer wall of one end of the second gas cylinder (5) is connected to the second gas cylinder (5) through a pipeline; the inner wall of the end of the second gas cylinder (5) is fixedly connected to a second spring (51); the end of the second spring (51) is fixedly connected to a second piston (52) slidably matched with the second gas cylinder (5); the side wall of the second piston (52) is fixedly connected to a second movable rod (53) penetrating the end of the second gas cylinder (5); and a sealing member is provided between the second movable rod (53) and the end of the second gas cylinder (5).

6. The aluminum liquid filtering and purification device for aluminum ingot production according to claim 5, characterized in that: A second air leakage hole is provided at the top of the second air cylinder (5) near the side of the dual-purpose air pump (31); a scraper (54) that fits the inner wall of the box body (1) is fixedly connected to the end of the second movable rod (53); and the bottom of the scraper (54) fits the top of the filter screen (21).