Tunnel construction dust removal device
By designing a tunnel construction dust removal device that combines water jets and fans, the problem of dust formation again after tunnel construction is solved, the effect of effectively reducing dust is achieved and the construction environment is improved.
Patent Information
- Application Number
- CN202421294708.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In the prior art, dust will still form after dust suppression during tunnel construction, affecting the construction environment.
A tunnel construction dust removal device is designed, including a dust suppression mechanism and a dust removal mechanism. The dust suppression mechanism sprays water mist through the spray nozzle to reduce dust, and the dust removal mechanism blows dust out of the construction area through the fan. The combination of the two can effectively reduce dust.
Through this device, most of the dust can be blown out of the construction area, reducing the impact of dust, solving the problem of dust formation again after tunnel construction, and improving the construction environment.
Smart Images

Figure CN222501798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel dust removal, in particular to a tunnel construction dust removal device. Background Art
[0002] Tunnel engineering is a building built underground, underwater or in the mountains to lay railways or build roads for motor vehicles to pass. According to its location, it can be divided into three categories: mountain tunnel engineering, underwater tunnel engineering and urban tunnel engineering. The mountain tunnel engineering is to pass under mountains or hills to shorten the distance and avoid steep slopes. The underwater tunnel engineering is to pass under the river or the seabed to cross the river or strait. The urban tunnel engineering is to pass underground in the city to meet the needs of railways passing through large cities. Tunnels will generate a lot of dust during construction, which is harmful to the human body if inhaled in large quantities. At this time, dust removal equipment is needed to reduce the dust concentration in the tunnel.
[0003] In the prior art, water spraying is used to suppress dust when dust is removed in a tunnel. When the ash absorbs water and falls to the ground and dries, dust will be generated again, so improvement is needed. Utility Model Content
[0004] The utility model aims to solve the problem that dust is still formed after dust suppression during construction in a tunnel in the prior art, and proposes a dust removal device for tunnel construction.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A tunnel construction dust removal device comprises a dust suppression mechanism and a dust removal mechanism, wherein the dust suppression mechanism is arranged on the top of an outer shell, and the dust removal mechanism is arranged on the bottom of the outer shell. The dust suppression mechanism comprises a nozzle for spraying water, and the nozzle is connected to the outer shell through a rotating mechanism. The dust removal mechanism comprises a fan for blowing dust, and the fan is fixedly arranged on the bottom surface of the outer shell.
[0007] Preferably, the rotating mechanism includes a base and a bracket, the base is fixedly arranged on the top surface of the shell, the bracket is rotatably arranged on the base, the bracket is driven to rotate by a motor, and the nozzle is rotatably arranged on the upper part of the bracket.
[0008] Preferably, the motor is fixedly arranged on the inner top surface of the shell, and the output end of the motor passes through the shell and the base and is fixedly connected to the bracket.
[0009] Preferably, the dust suppression mechanism also includes a water supply system, which includes a water tank and a high-pressure water pump. The water tank is fixedly arranged on the inner bottom surface of the outer shell, and the high-pressure water pump is fixedly arranged on the top surface of the water tank. The water inlet of the high-pressure water pump is connected to the water tank through a first water pipe, and the water outlet of the high-pressure water pump is connected to the nozzle through a second water pipe.
[0010] Preferably, a water injection pipe is provided on the upper part of the water tank, one end of the water injection pipe is fixedly connected to the water tank and is communicated with the inside, and the other end extends through the outer shell to the outside of the outer shell, with the pipe mouth facing upward.
[0011] Preferably, a water level gauge is also provided on the water tank.
[0012] Preferably, universal wheels are provided at the bottom of the housing.
[0013] Preferably, a battery is fixedly arranged inside the shell, and a charging port of the battery is arranged on the outer surface of the shell.
[0014] Compared with the prior art, the utility model provides a tunnel construction dust removal device, which has the following beneficial effects.
[0015] 1. The utility model can be used to blow away the dust by means of the dust removal mechanism, and then use the dust suppression mechanism to reduce the dust caused by the dust blowing. The combination of the two can blow most of the dust out of the construction area, and in the process can reduce the impact of the dust, thereby solving the problem of dust formation after dust suppression during construction in the tunnel in the prior art.
[0016] Other advantages, objectives and features of the present invention will be described in the following description to some extent; and will be apparent to those skilled in the art based on the following examination and study to some extent; or, may be taught from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the shell in the utility model.
[0019] In the figure:
[0020] 1. Shell; 2. Base; 3. Bracket; 4. Nozzle; 5. Through hole; 6. Charging port; 7. Water filling pipe; 8. Water level gauge; 9. Fan; 10. Remote control; 11. Storage slot; 12. Universal wheel; 13. Battery; 14. Water tank; 15. High-pressure water pump; 16. Motor. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Reference Figure 1-2 A tunnel construction dust removal device includes a dust suppression mechanism and a dust removal mechanism. The dust suppression mechanism is arranged on the top of a shell 1, and the dust removal mechanism is arranged on the bottom of the shell 1. The dust suppression mechanism includes a nozzle 4 for spraying water, and the nozzle 4 is connected to the shell 1 through a rotating mechanism. The dust removal mechanism includes a fan 9 for blowing dust, and the fan 9 is fixedly arranged on the bottom surface of the shell 1.
[0023] In a specific embodiment of the utility model, the dust suppression mechanism mainly utilizes the nozzle 4 to spray water mist to achieve the dust suppression effect, while the fan 9 blows the dust out of the construction area or out of the tunnel to prevent the dust from absorbing moisture and falling in place, causing the problem of re-formation of dust after drying later; in addition, in some cases, the dust suppression mechanism can also be used alone to suppress dust and create a good construction environment; the direction of the nozzle 4 can be changed by the arranged rotating mechanism to more comprehensively cover the dust.
[0024] The rotating mechanism includes a base 2 and a bracket 3. The base 2 is fixedly arranged on the top surface of the housing 1. The bracket 3 is rotatably arranged on the base 2. The bracket 3 is driven to rotate by a motor 16. The nozzle 4 is rotatably arranged on the upper part of the bracket 3.
[0025] The rotational connection between the nozzle 4 and the bracket 3 is a damping rotational connection, so that the up and down angles of the nozzle 4 are not easy to change; and the motor 16 can drive the bracket 3 to swing horizontally, so as to cover the dust more comprehensively.
[0026] The motor 16 is fixedly arranged on the inner top surface of the housing 1, and the output end of the motor 16 passes through the housing 1 and the base 2 and is fixedly connected to the bracket 3;
[0027] The motor 16 can be a servo motor for better angle control; a reducer can also be arranged between the motor 16 and the bracket 3, that is, the output shaft of the motor 16 is connected to the input shaft of the reducer, and the output shaft of the reducer is connected to the bracket 3.
[0028] The motor 16 can be controlled by the controller 10 , which is connected to the motor 16 via a cable. The controller 10 is a switch controller for the motor 16 . A storage slot 11 is provided on the side of the housing 1 , and the controller 10 can be inserted into the storage slot 11 when not in use.
[0029] The dust suppression mechanism also includes a water supply system, which includes a water tank 14 and a high-pressure water pump 15. The water tank 14 is fixedly arranged on the inner bottom surface of the housing 1, and the high-pressure water pump 15 is fixedly arranged on the top surface of the water tank 14. The water inlet of the high-pressure water pump 15 is connected to the water tank 14 through a first water pipe, and the water outlet of the high-pressure water pump 15 is connected to the nozzle 4 through a second water pipe.
[0030] The bottom end of the first water pipe is at the bottom of the water tank 14, and the top end of the first water pipe is connected to the water inlet of the high-pressure water pump 15; a through hole 5 is provided on the top surface of the housing 1, the bottom end of the second water pipe is connected to the outlet of the high-pressure water pump 15, and the other end passes through the through hole 5 and is connected to the nozzle 4;
[0031] When in use, the high-pressure water pump 15 draws water from the water tank 14 and then sprays it out from the nozzle 4. The nozzle 4 can be an atomizing nozzle to obtain a larger coverage area.
[0032] In this solution, in order to further improve the dust suppression range, two groups of nozzles 4 and rotating mechanisms are provided, and the same water supply system is used for water supply and spraying. A three-way joint can be provided at the outlet of the high-pressure water pump 15 to connect the outlet of the high-pressure water pump 15 to the two nozzles 4.
[0033] A water injection pipe 7 is provided on the upper part of the water tank 14, one end of the water injection pipe 7 is fixedly connected to the water tank 14 and communicates with the inside, and the other end of the water injection pipe 7 passes through the shell 1 and extends to the outside of the shell 1, with the pipe opening facing upward;
[0034] The water injection pipe 7 is L-shaped, with the inner end fixedly connected to the upper part of the water tank 14 and the outer end extending out of the outer shell 1 with the pipe mouth facing upward. The water injection pipe 7 is connected to the water tank 14 and is used to inject water into the water tank 14.
[0035] The water tank 14 is also provided with a water level gauge 8; a hole is opened on the housing 1, and the hole corresponds to the water level gauge 8, so that the water level gauge 8 can be seen from the outside; through the provided water level gauge 8, the water level inside the water tank 14 can be easily observed.
[0036] A universal wheel 12 is provided at the bottom of the housing 1; the universal wheel 12 can be used to facilitate the movement of the device; in addition, the universal wheel 12 can also be set as an ordinary wheel, and then a matching motor drive structure is installed on the wheel to enable it to move by itself, reducing manual pushing.
[0037] A battery 13 is fixedly arranged inside the housing 1, and a charging port 6 of the battery 13 is arranged on the outer surface of the housing 1; the battery 13 is used to provide power to the motor 16, the high-pressure water pump 15 and the fan 9, so that the device does not need to worry about cable problems during movement; in addition, if it works for a long time, a cable can also be used to connect to an external power source for power supply.
[0038] Working process: When performing dust removal operation, first fill water into the water tank 14, then start the fan 9, and the fan 9 will blow away the dust on the ground. Dust will definitely be generated in this process, and then start the high-pressure water pump 15 to extract water from the water tank 14 and then spray it out from the nozzle 4 in atomization, so that the dust absorbs water and becomes heavier and falls, and then is blown away by the fan 9. This method can blow most of the dust away from the construction area, and the dust formed again after the water dries will also become less, creating a good construction environment.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
[0040] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0041] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A tunnel construction dust removal device, characterized in that: The dust removal device comprises a dust suppression mechanism and a dust removal mechanism, wherein the dust suppression mechanism is arranged at the top of the housing (1), and the dust removal mechanism is arranged at the bottom of the housing (1). The dust suppression mechanism comprises a nozzle (4) for spraying water, and the nozzle (4) is connected to the housing (1) via a rotating mechanism. The dust removal mechanism comprises a fan (9) for blowing dust, and the fan (9) is fixedly arranged on the bottom surface of the housing (1).
2. A tunnel construction dust removal device according to claim 1, characterized in that: The rotating mechanism comprises a base (2) and a bracket (3); the base (2) is fixedly arranged on the top surface of the housing (1); the bracket (3) is rotatably arranged on the base (2); the bracket (3) is driven to rotate by a motor (16); and the nozzle (4) is rotatably arranged on the upper part of the bracket (3).
3. A tunnel construction dust removal device according to claim 2, characterized in that: The motor (16) is fixedly arranged on the inner top surface of the outer shell (1), and the output end of the motor (16) passes through the outer shell (1) and the base (2) and is fixedly connected to the bracket (3).
4. A tunnel construction dust removal device according to claim 1, characterized in that: The dust suppression mechanism further comprises a water supply system, the water supply system comprising a water tank (14) and a high-pressure water pump (15), the water tank (14) being fixedly arranged on the inner bottom surface of the housing (1), the high-pressure water pump (15) being fixedly arranged on the top surface of the water tank (14), the water inlet of the high-pressure water pump (15) being connected to the water tank (14) via a first water pipe, and the water outlet of the high-pressure water pump (15) being connected to the nozzle (4) via a second water pipe.
5. A tunnel construction dust removal device according to claim 4, characterized in that: A water injection pipe (7) is provided on the upper part of the water tank (14); one end of the water injection pipe (7) is fixedly connected to the water tank (14) and is in communication with the inside; the other end of the water injection pipe (7) passes through the outer shell (1) and extends to the outside of the outer shell (1), with the pipe opening facing upward.
6. A tunnel construction dust removal device according to claim 4, characterized in that: The water tank (14) is also provided with a water level gauge (8).
7. A tunnel construction dust removal device according to claim 1, characterized in that: Universal wheels (12) are provided at the bottom of the housing (1).
8. A tunnel construction dust removal device according to claim 1, characterized in that: A storage battery (13) is fixedly arranged inside the housing (1), and a charging port (6) of the storage battery (13) is arranged on the outer surface of the housing (1).