Supporting device for splicing refractory bricks

By designing a supporting device for splicing of refractory bricks including rotatable expansion plates and ratchet systems, the problems of small support surfaces and weak support functions caused by the fixed size of arc plates in the prior art are solved, and more stable and flexible Refractory brick support effect.

CN222504955UActive Publication Date: 2025-02-18HE NAN KAI XIANG IND CO LTD
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Patent Information

Application Number
CN202420393689.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-02-18
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

The arc-shaped plate size of the existing refractory brick support structure is fixed and cannot be adjusted according to the size of the refractory brick, resulting in a small support surface and a weak support effect, which is prone to collapse of the splicing points of the refractory bricks.

Method used

A refractory brick splicing support device including a mounting base plate, a connector, a main support, a sub support, a adjusting member and a stabilizer are designed. Through the rotatable expansion plate and ratchet system, the position and support surface of the secondary arc plate can be adjusted according to the arc of the kiln top.

Benefits of technology

By expanding the support surface of the secondary curved plate, the support function of the support device is enhanced, the collapse of the splicing points of the refractory bricks is avoided, and the stability and flexibility of the support structure are improved.

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Abstract

The utility model relates to the technical field of refractory brick masonry, and provides a supporting device for splicing refractory bricks. A connecting piece; a main support; a secondary support; the adjusting part comprises a connecting shaft connected to the side edge of the auxiliary arc-shaped plate, an unfolding plate rotationally connected to the connecting shaft, a connecting ratchet wheel connected to the side of the auxiliary arc-shaped plate, a spring column connected to the side edge of the unfolding plate, a pawl connected to the spring column and a first spring connected to the side edge of the pawl, and the pawl is movably connected to the ratchet wheel; the other end of the first spring is connected to the side edge of the auxiliary arc-shaped plate. And a stabilizing member. By means of the technical scheme, the problems that in the prior art, the size of the arc-shaped plate is fixed and cannot be adjusted according to the size of the refractory bricks, the supporting face of the arc-shaped plate on the refractory bricks is small due to the fixed size of the arc-shaped plate, the supporting effect of the supporting structure is not strong, and collapse of splicing points of the refractory bricks without supporting is likely to happen are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of refractory brick masonry, and in particular to a supporting device for refractory brick splicing. Background Art

[0002] Refractory bricks are required when building kilns. When building arched kilns, support frames must be used to shape the kiln roof to prevent the refractory bricks from falling off.

[0003] Now we search for a Chinese patent for a support structure based on refractory brick masonry for a horizontal furnace, with publication number CN210374619U, which includes a horizontal frame and an arc plate, wherein the arc plate is arranged at the top of the horizontal frame, a first mounting groove is opened in the middle of the top of the horizontal frame, and a first mounting plate is fixedly connected to the inside of the first mounting groove by bolts, a main support rod is fixedly connected to the middle of the top of the first mounting plate, and second mounting grooves are opened on both sides of the top of the horizontal frame. The utility model relates to the technical field of support structures for refractory brick masonry for a horizontal furnace. The support structure based on refractory brick masonry for a horizontal furnace has a first mounting groove opened in the middle of the top of the horizontal frame, and a first mounting plate is fixedly connected to the inside of the first mounting groove by bolts, and a jack is used instead of the previous wooden square stacking and wooden wedges to adjust the height and flatness, which significantly improves the support efficiency, saves manpower, and the arch formwork can be reused, which improves the assembly and disassembly efficiency, reduces material waste, and reduces costs.

[0004] However, it still has the following disadvantages in actual use:

[0005] The size of the arc plate is fixed, which is not convenient to adjust according to the size of the refractory bricks. In addition, due to the fixed size of the arc plate, the supporting surface of the refractory bricks is small, which makes the supporting effect of the supporting structure weak and the collapse of the unsupported refractory brick joints is prone to occur. Utility Model Content

[0006] 1. Technical issues to be solved

[0007] The utility model proposes a supporting device for splicing refractory bricks, which solves the problem in the prior art that the size of the arc plate is fixed and cannot be adjusted according to the size of the refractory bricks, and due to the fixed size of the arc plate, the supporting surface of the refractory bricks is small, so that the supporting effect of the supporting structure is not strong, and the collapse of the splicing points of the unsupported refractory bricks is prone to occur.

[0008] 2. Technical solution

[0009] To solve the above problems, the utility model adopts the following technical solutions.

[0010] A supporting device for splicing refractory bricks, comprising:

[0011] Install the base plate;

[0012] A connecting piece, the connecting piece comprising a U-shaped frame welded on the mounting base plate and a first pin connected in the U-shaped frame;

[0013] A main support member, the main support member is rotatably connected to the connecting member;

[0014] Auxiliary support members, the auxiliary support members have two groups, including an auxiliary support rod rotatably connected to the first pin shaft, an auxiliary movable rod movably connected to the auxiliary support rod, and an auxiliary arc-shaped plate connected to the top of the auxiliary movable rod;

[0015] An adjusting member, the adjusting member comprising a connecting shaft connected to the side of the secondary arc-shaped plate, and an unfolding plate rotatably connected to the connecting shaft;

[0016] A stabilizing member is connected to the adjusting member.

[0017] Furthermore, the connecting member also includes a second pin connected between the two sets of U-shaped frames;

[0018] Specifically, the U-shaped frame is used to fix the first pin shaft and the second pin shaft, and facilitates the rotation and storage of the main support rod and the auxiliary support rod.

[0019] Further, the main support member includes a main support rod rotatably connected to the second pin shaft, a plurality of first through holes provided on the main support rod, a first positioning pin connected to the first through holes, a main movable rod movably connected to the main support rod, and a main arc plate welded to the main movable rod;

[0020] The first positioning pin passes through the first through hole and is connected to the main movable rod;

[0021] Specifically, according to the height of the kiln roof, the main movable rod is pulled up and down to make the main arc plate close to the kiln roof, and then the first positioning pin is inserted into the first through hole to lock the main support rod and the main movable rod.

[0022] Furthermore, the secondary support member further comprises a plurality of groups of second through holes formed on the secondary support rod, and second positioning pins connected to the second through holes;

[0023] The second positioning pin passes through the second through hole and is connected to the auxiliary movable rod;

[0024] Specifically, the auxiliary support rods on both sides are rotated respectively, and the auxiliary movable rod is pulled to make the auxiliary arc plate close to the side wall of the kiln top, and then the second positioning pin is inserted into the second through hole to lock the auxiliary support rod and the auxiliary movable rod.

[0025] Furthermore, there are two groups of adjusting members, which are symmetrically connected to both sides of the secondary arc-shaped plate;

[0026] Specifically, two groups of symmetrical adjusting members are provided to make the support of the secondary arc-shaped plate more balanced.

[0027] Further, the adjusting member also includes a ratchet connected to the side of the secondary arc plate, a spring column connected to the side of the unfolding plate, a pawl connected to the spring column, and a first spring connected to the side of the pawl;

[0028] The pawl is movably connected to the ratchet wheel, and the other end of the first spring is connected to the side of the secondary arc plate;

[0029] Specifically, the expansion plate is rotated around the connecting shaft so that the expansion plate is close to the side wall of the kiln roof. At this time, the pawl is engaged in the ratchet. Under the action of the first spring, the expansion plate is maintained in the current position. If the expansion plate needs to be retracted, the spring column is pressed to drive the pawl to disengage from the ratchet, and the expansion plate can be retracted.

[0030] Further, the stabilizing member includes a second spring connected to the unfolding plate, and the second springs have nine groups in total;

[0031] Specifically, there are nine groups of second springs, which are divided into three rows, which can play a buffering role and also make the support plate fit more tightly to the kiln top.

[0032] Furthermore, the stabilizing member further comprises a supporting plate connected to the second springs, and every three groups of second springs correspond to one group of supporting plates;

[0033] Specifically, the second spring respectively fits the three groups of supporting plates onto the kiln roof, so that the unfolded plates can better support the spliced ​​refractory bricks.

[0034] 3. Beneficial effects

[0035] Compared with the prior art, the advantages of the present invention are:

[0036] The expansion plate is rotated around the connecting shaft so that the expansion plate is close to the side wall of the kiln roof. At this time, the pawl is engaged in the ratchet. Under the action of the first spring, the expansion plate is kept in the current position. If the expansion plate needs to be retracted, the spring column is pressed to drive the pawl to disengage the ratchet to retract the expansion plate. The rotatable expansion plate can expand the support surface of the secondary arc plate and enhance the support function of the support device. At the same time, with the ratchet and the pawl, the expansion plate can be adjusted and positioned according to the curvature of the kiln roof. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic diagram of the structure of the utility model;

[0038] Figure 2 It is a front view of the utility model;

[0039] Figure 3 This is a schematic diagram of the structure of the auxiliary curved plate of the utility model;

[0040] Figure 4 This is a schematic diagram of the positions of the adjusting member and the stabilizing member of the utility model;

[0041] Figure 5 It is an enlarged view of point A of the present utility model.

[0042] In the figure: 1. installation base plate; 2. connecting member; 21. U-shaped frame; 22. first pin shaft; 23. second pin shaft; 3. main support member; 31. main support rod; 32. first through hole; 33. main movable rod; 34. main arc plate; 35. first positioning pin; 4. auxiliary support member; 41. auxiliary support rod; 42. second through hole; 43. auxiliary movable rod; 44. auxiliary arc plate; 45. second positioning pin; 5. adjustment member; 51. connecting shaft; 52. unfolding plate; 53. ratchet; 54. pawl; 55. spring column; 56. first spring; 6. stabilizing member; 61. support plate; 62. second spring. DETAILED DESCRIPTION

[0043] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0044] Embodiment 1:

[0045] like Figure 1-5 As shown, this embodiment provides a support device for refractory brick splicing, comprising:

[0046] Install the base plate 1;

[0047] The connecting member 2 comprises two sets of U-shaped frames 21 welded on the mounting base plate 1, a first pin shaft 22 connected to the U-shaped frames 21, and a second pin shaft 23 connected between the two sets of U-shaped frames 21;

[0048] The main support member 3 includes a main support rod 31 rotatably connected to the second pin shaft 23, a plurality of first through holes 32 provided on the main support rod 31, a first positioning pin 35 connected to the first through holes 32, a main movable rod 33 movably connected to the main support rod 31, and a main arc plate 34 welded to the main movable rod 33;

[0049] The first positioning pin 35 passes through the first through hole 32 and is connected to the main movable rod 33;

[0050] There are two groups of auxiliary support members 4, including an auxiliary support rod 41 rotatably connected to the first pin shaft 22, a plurality of second through holes 42 provided on the auxiliary support rod 41, a second positioning pin 45 connected to the second through holes 42, an auxiliary movable rod 43 movably connected to the auxiliary support rod 41, and an auxiliary arc-shaped plate 44 welded to the auxiliary movable rod 43;

[0051] The second positioning pin 45 passes through the second through hole 42 and is connected to the auxiliary movable rod 43;

[0052] There are two groups of adjusting members 5, including a connecting shaft 51 connected to the side of the secondary arc plate 44, an expansion plate 52 rotatably connected to the connecting shaft 51, a ratchet 53 connected to the side of the secondary arc plate 44, a spring column 55 connected to the side of the expansion plate 52, a pawl 54 connected to the spring column 55, and a first spring 56 connected to the side of the pawl 54;

[0053] The pawl 54 is movably connected to the ratchet 53 , and the other end of the first spring 56 is connected to the side of the secondary arc plate 44 .

[0054] In order to understand the use of the adjustment member 5, the following steps are disclosed:

[0055] The unfolding plate 52 is rotated around the connecting shaft 51 so that the unfolding plate 52 is close to the side wall of the kiln top. At this time, the pawl 54 is engaged in the ratchet 53. Under the action of the first spring 56, the unfolding plate 52 is maintained in the current position. If it is necessary to retract the unfolding plate 52, press the spring column 55 to drive the pawl 54 to disengage the ratchet 53, and the unfolding plate 52 can be retracted.

[0056] This step can expand the supporting surface of the secondary arc-shaped plate 44 and enhance the supporting function of the supporting device. At the same time, in conjunction with the ratchet 53 and the pawl 54, the unfolding plate 52 can be adjusted and positioned according to the curvature of the kiln roof.

[0057] Embodiment 2:

[0058] like Figure 4 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes a stabilizing member 6, including:

[0059] The stabilizing member 6 includes a second spring 62 connected to the unfolding plate 52, and there are nine groups of the second springs 62;

[0060] The stabilizing member 6 further includes a supporting plate 61 connected to the second springs 62 , and every three groups of second springs 62 correspond to one group of supporting plate 61 .

[0061] In order to stabilize the use of the member 6, the following steps are disclosed:

[0062] Three groups of second springs 62 are connected to one group of supporting plates 61 . Under the action of the second springs 62 , the supporting plates 61 are attached to the kiln top.

[0063] This step can enable the unfolded plate 52 to better support the spliced ​​refractory bricks.

[0064] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A support device for refractory brick splicing, characterized in that: include: Installing the base plate (1); A connecting member (2), the connecting member (2) comprising a U-shaped frame (21) welded to the mounting base plate (1), and a first pin shaft (22) connected to the U-shaped frame (21); A main support member (3), wherein the main support member (3) is rotatably connected to the connecting member (2); A secondary support member (4), the secondary support member (4) having two groups, including a secondary support rod (41) rotatably connected to the first pin shaft (22), a secondary movable rod (43) movably connected to the secondary support rod (41), and a secondary arc-shaped plate (44) connected to the top of the secondary movable rod (43); An adjusting member (5), the adjusting member (5) comprising a connecting shaft (51) connected to a side of the secondary arc-shaped plate (44), and an unfolding plate (52) rotatably connected to the connecting shaft (51); A stabilizing member (6), wherein the stabilizing member (6) is connected to the adjusting member (5).

2. A refractory brick splicing support device according to claim 1, characterized in that: The connecting member (2) also includes a second pin shaft (23) connected between the two sets of U-shaped frames (21).

3. A refractory brick splicing support device according to claim 1, characterized in that: The main support member (3) comprises a main support rod (31) rotatably connected to the second pin shaft (23), a plurality of first through holes (32) provided on the main support rod (31), a first positioning pin (35) connected to the first through holes (32), a main movable rod (33) movably connected to the main support rod (31), and a main arc plate (34) welded to the main movable rod (33); The first positioning pin (35) passes through the first through hole (32) and is connected to the main movable rod (33).

4. A refractory brick splicing support device according to claim 1, characterized in that: The secondary support member (4) further comprises a plurality of groups of second through holes (42) formed on the secondary support rod (41) and second positioning pins (45) connected to the second through holes (42); The second positioning pin (45) passes through the second through hole (42) and is connected to the auxiliary movable rod (43).

5. A refractory brick splicing support device according to claim 1, characterized in that: There are two groups of adjusting members (5) which are symmetrically connected to the two sides of the secondary arc-shaped plate (44).

6. A refractory brick splicing support device according to claim 1, characterized in that: The adjusting member (5) further comprises a ratchet wheel (53) connected to the side of the secondary arc plate (44), a spring column (55) connected to the side of the unfolding plate (52), a pawl (54) connected to the spring column (55), and a first spring (56) connected to the side of the pawl (54); The pawl (54) is movably connected to the ratchet wheel (53), and the other end of the first spring (56) is connected to the side of the secondary arc plate (44).

7. A refractory brick splicing support device according to claim 1, characterized in that: The stabilizing member (6) comprises a second spring (62) connected to the unfolding plate (52), and there are nine groups of the second springs (62).

8. A refractory brick splicing support device according to claim 7, characterized in that: The stabilizing member (6) further comprises a supporting plate (61) connected to the second springs (62), and every three groups of second springs (62) correspond to one group of supporting plates (61).