Natural gas regular inspection system
By designing a regular natural gas inspection system and using wake-up signals to control the working status of the detection equipment, the problems of high energy consumption and high maintenance costs of existing natural gas inspection equipment are solved, and regular inspections and safe and reliable natural gas supply are achieved.
Patent Information
- Application Number
- CN202421234013.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-01
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-01
AI Technical Summary
Existing natural gas testing equipment is in working condition for a long time, resulting in high energy consumption and high maintenance costs.
A natural gas regular inspection system is designed, which includes a first acquisition module, a second acquisition module, a first switching module, a control module, a gateway, a detection module and an IC module. By monitoring the wake-up signal of the terminal or the technician, the working state of the first switch module is controlled, and the second acquisition module is activated only when necessary.
It reduces the cost and energy consumption of equipment maintenance, realizes regular inspections of natural gas pipelines and other places, and ensures the safety and reliability of natural gas supply.
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Figure CN222505490U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of natural gas pipeline detection, and in particular to a natural gas regular inspection system. Background Art
[0002] As a clean energy, natural gas occupies an increasingly important position in the global energy consumption structure. However, if natural gas facilities are poorly managed or improperly maintained, they may cause safety risks such as leakage, fire, explosion, etc., posing a threat to personal safety and the environment. Regular inspection and maintenance of natural gas pipelines, facilities and equipment are required to ensure the safety and reliability of natural gas supply. However, in the existing technology, natural gas detection equipment is generally in working condition for a long time, which increases the energy consumption and maintenance cost of the equipment. Utility Model Content
[0003] The disclosed embodiment provides a natural gas periodic inspection system to solve the problems of high energy consumption and high maintenance cost of natural gas detection equipment in the prior art.
[0004] In a first aspect, an embodiment of the present disclosure provides a natural gas periodic inspection system, comprising:
[0005] A first acquisition module, a second acquisition module, a first switch module, a control module, a gateway, a detection module and an IC module;
[0006] The first acquisition module and the gateway are both connected to the control module, and the second acquisition module is connected to the control module via the first switch module;
[0007] The detection module has a first end connected to the first switch module, a second end connected to the gateway, and a third end connected to the IC module; the gateway is also used to connect to the monitoring terminal;
[0008] The first acquisition module is configured to acquire natural gas parameters in the target area; the second acquisition module is configured to acquire environmental parameters including natural gas parameters in the target area;
[0009] The control module is configured to analyze and send the natural gas parameters and the environmental parameters to the gateway; the gateway is configured to receive and send the first wake-up signal of the monitoring terminal to the control module and the detection module;
[0010] The IC module is configured to receive an external second wake-up signal and send the signal to the detection module;
[0011] The detection module is configured to control a working state of the first switch module according to the first wake-up signal and the second wake-up signal.
[0012] In an exemplary embodiment of the present disclosure, the first acquisition module includes:
[0013] a first pressure detection unit, a first flow detection unit, and a first gas component detection unit;
[0014] The first pressure detection unit, the first flow detection unit, and the first gas component detection unit are all connected to the control module.
[0015] In an exemplary embodiment of the present disclosure, the second acquisition module includes:
[0016] a second pressure detection unit, a second flow detection unit, a second gas component detection unit, a temperature detection unit, and a humidity detection unit;
[0017] The second pressure detection unit, the second flow detection unit, the second gas component detection unit, the temperature detection unit, and the humidity detection unit are all connected to the control module.
[0018] In an exemplary embodiment of the present disclosure, the detection module includes:
[0019] Logic gate units and control units;
[0020] The logic gate unit is connected to the gateway, the IC module, and the control unit respectively, and the control unit is connected to the first switch module;
[0021] The logic gate unit is configured to receive signals from the gateway and the IC module, and send output signals to the control unit;
[0022] The control unit is configured to control a working state of the first switch module according to a signal sent by the logic gate unit.
[0023] In an exemplary embodiment of the present disclosure, the natural gas periodic inspection system further includes:
[0024] Alarm module;
[0025] The alarm module is connected to the control module.
[0026] In an exemplary embodiment of the present disclosure, the natural gas periodic inspection system further includes:
[0027] Camera module and display module;
[0028] The camera module is connected to the display module;
[0029] The camera module and the display module are both connected to the control module.
[0030] In an exemplary embodiment of the present disclosure, the natural gas periodic inspection system further includes:
[0031] A second switch module;
[0032] The second switch module is connected to the second acquisition module, the control module, and the detection module respectively;
[0033] The second switch module is configured to adjust a switch state according to a signal sent by the detection module.
[0034] In an exemplary embodiment of the present disclosure, the natural gas periodic inspection system further includes:
[0035] Positioning module;
[0036] The positioning module is connected to the control module.
[0037] The beneficial effects of the natural gas periodic inspection system provided by the embodiment of the present disclosure are as follows:
[0038] Generally, the first acquisition module in the present disclosure is in working state for a long time, and the second acquisition module and the first switch module are in closed state. The first switch module enters working state only after receiving a wake-up signal sent by the monitoring terminal or the technician through the IC module. Therefore, the present disclosure reduces the cost of equipment maintenance, reduces equipment energy consumption, and can realize regular inspections of places such as natural gas pipelines. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0040] Figure 1 is a structural schematic diagram of a natural gas periodic inspection system provided by an embodiment of the present disclosure;
[0041] Figure 2 is a structural schematic diagram of a first acquisition module of a natural gas periodic inspection system provided in an embodiment of the present disclosure;
[0042] Figure 3 is a structural schematic diagram of a second acquisition module of a natural gas periodic inspection system provided in an embodiment of the present disclosure;
[0043] Figure 4 It is a structural schematic diagram of a natural gas periodic inspection system provided in another embodiment of the present disclosure. DETAILED DESCRIPTION
[0044] In order to enable people in the technical field to better understand the present solution, the technical solution in the embodiment of the present solution will be clearly described below in conjunction with the drawings in the embodiment of the present solution. Obviously, the described embodiment is an embodiment of a part of the present solution, not all of the embodiments. Based on the embodiments in the present solution, all other embodiments obtained by ordinary technicians in the field without creative work should fall within the scope of protection of the present solution.
[0045] The term "including" and any other variations in the specification and claims of this solution and the above drawings mean "including but not limited to", and is intended to cover non-exclusive inclusions and is not limited to the examples listed in the text. In addition, the terms "first" and "second" are used to distinguish different objects, not to describe a specific order.
[0046] The following is a detailed description of the implementation of the present disclosure in conjunction with the specific drawings:
[0047] Figure 1 This is a schematic diagram of the structure of a natural gas periodic inspection system 10 provided in an embodiment of the present disclosure. Figure 1 The natural gas periodic inspection system 10 comprises:
[0048] A first acquisition module 11, a second acquisition module 12, a first switch module 13, a control module 14, a gateway 15, a detection module 16 and an IC module 17;
[0049] The first acquisition module 11 and the gateway 15 are both connected to the control module 14, and the second acquisition module 12 is connected to the control module 14 via the first switch module 13;
[0050] The detection module 16 has a first end connected to the first switch module 13, a second end connected to the gateway 15, and a third end connected to the IC module 17; the gateway 15 is also used to connect to the monitoring terminal 18;
[0051] The first acquisition module 11 is configured to acquire natural gas parameters in the target area; the second acquisition module 12 is configured to acquire environmental parameters including natural gas parameters in the target area;
[0052] The control module 14 is configured to analyze and send natural gas parameters and environmental parameters to the gateway 15; the gateway 15 is configured to receive and send a first wake-up signal from the monitoring terminal 18 to the control module 14 and the detection module 16;
[0053] The IC module 17 is configured to receive an external second wake-up signal and send it to the detection module 16;
[0054] The detection module 16 is configured to control the working state of the first switch module 13 according to the first wake-up signal and the second wake-up signal.
[0055] In this embodiment, the first acquisition module 11 can collect natural gas related parameters in the target area, such as pressure, flow, gas composition and other data, and send these data to the control module 14 for analysis and processing. The target area can be a natural gas transmission pipeline, storage facilities, gas stations and related equipment and systems. In addition to collecting natural gas parameters in the target area, the second acquisition module 12 can also collect temperature, humidity and other related data in the target area.
[0056] The second acquisition module 12 is generally in a dormant state. When the first switch module 13 is turned on, the second acquisition module 12 is awakened and can collect the above data and send it to the control module 14 through the first switch module 13 .
[0057] The first switch module 13, as a key element for controlling the data transmission of the second acquisition module 12, has its working state controlled by the detection module 16 according to the received wake-up signal. The first switch module 13 is generally in an off state. When the detection module 16 receives the wake-up signal, it will control the first switch module 13 to turn on accordingly, thereby controlling the transmission of data of the second acquisition module 12.
[0058] The detection module 16 can receive the first wake-up signal from the monitoring terminal 18 forwarded by the gateway 15 and the second wake-up signal sent by the IC module 17, and control the working state of the first switch module 13 according to the two wake-up signals. The first switch module 13 can be a logic gate, a comparison circuit, etc. When the first switch module 13 is an "OR" gate, the first switch module 13 can be turned on when it receives any wake-up signal. The first wake-up signal can be a regular wake-up signal set by the monitoring terminal 18. For example, the first wake-up signal is sent to the gateway 15 every hour, and the gateway 15 forwards this signal to the detection module 16 and the control module 14.
[0059] The IC module 17 can receive an external second wake-up signal and send the signal to the detection module 16. The IC module 17 can be various card readers. The second wake-up signal can be a signal generated by a technician who detects the safety status of natural gas using a work card or other control card to swipe the card reader during an inspection.
[0060] The control module 14 can receive and process the data collected by the first collection module 11 and the second collection module 12, and send the data to the gateway 15. At the same time, the control module 14 can also respond to the first wake-up signal of the monitoring terminal 18 sent from the gateway 15.
[0061] The gateway 15 can receive data sent by the first acquisition module 11 and the second acquisition module 12, and send the data to the remote monitoring terminal 18. The gateway 15 can also receive a first wake-up signal from the control terminal, and forward it to the control module 14 and the detection module 16.
[0062] In this embodiment, due to the complex geographical environment in rural areas, the scattered layout of pipelines, the difficulty in maintaining facilities, and the users' insufficient knowledge of the safe use of natural gas and lack of necessary safety awareness, it is easy for users to have safety hazards during use. Therefore, the present disclosure can realize regular inspections of natural gas, identify safety hazards, and ensure the stability and reliability of natural gas supply.
[0063] In this embodiment, the first acquisition module 11 is usually in a normally open state, and will regularly send the pressure, flow, and gas composition data in the natural gas pipeline in the target area to the control module 14, and the control module 14 will send it to the monitoring terminal 18 through the gateway 15. If the monitoring terminal 18 determines that the data collected by the first acquisition module 11 is within the normal range, but there is an abnormal change trend, it can send a first wake-up signal to the gateway 15, and the gateway 15 will forward the signal to the control module 14 and the detection module 16. Or the technician directly sends a second wake-up signal to the detection module 16 through the IC module 17. After receiving the first wake-up signal or the second wake-up signal, the control module 14 enters a waiting state for data reception. The detection module 16 outputs a corresponding control instruction according to the first wake-up signal or the second wake-up signal to control the first light-on module to turn on. At this time, the second acquisition module 12 starts to work and sends the collected data such as pressure, flow, gas composition, temperature, humidity, etc. in the natural gas pipeline to the control module 14. The control module 14 sends the data to the gateway 15 after preliminary processing, and the gateway 15 sends the data to the monitoring terminal 18.
[0064] It can be concluded from the above that, in general, the first acquisition module 11 in the present disclosure is in a working state for a long time, and the second acquisition module 12 and the first switch module 13 are in a closed state. The first switch module 13 enters the working state only after receiving a wake-up signal sent by the monitoring terminal 18 or the technician through the IC module 17. Therefore, the present disclosure reduces the cost of equipment maintenance, reduces equipment energy consumption, and can realize regular inspections of places such as natural gas pipelines.
[0065] In one embodiment of the present disclosure, the first acquisition module 11 includes:
[0066] A first pressure detection unit 101, a first flow detection unit 102 and a first gas component detection unit 103;
[0067] The first pressure detection unit 101 , the first flow detection unit 102 , and the first gas component detection unit 103 are all connected to the control module 14 .
[0068] In this embodiment, the first pressure detection unit 101 can detect the pressure of the natural gas pipeline or storage tank in the target area to ensure that it is within a safe range. Too high or too low pressure may indicate potential problems or risks. The first pressure detection unit 101 monitors the pressure data in real time and sends the data to the control module 14 for analysis and processing. The first pressure detection unit 101 can be a mechanical pressure gauge, an electronic pressure transmitter, a pressure sensor, and other equipment.
[0069] The first flow detection unit 102 can be used to measure the flow of natural gas, which is crucial for monitoring the efficiency of natural gas use, metering costs, and troubleshooting leaks. The first flow detection unit 102 transmits the collected flow data to the control module 14 in real time. The first flow detection unit 102 can be a turbine flow meter, ultrasonic flow meter, etc.
[0070] The first gas component detection unit 103 can analyze the components in natural gas, such as the ratio of methane, ethane, nitrogen, carbon dioxide, etc., to ensure that the quality of natural gas meets the specified standards and can promptly detect harmful impurities or abnormal gas ratios. The first gas component detection unit 103 sends the detected data to the control module 14. The first gas component detection unit 103 can be an infrared gas analyzer, a gas chromatograph, and other equipment.
[0071] From the above, it can be concluded that the three detection units can send their respective detected data to the control module 14 for unified analysis and processing by connecting to the control module 14, so that the control module 14 can fully grasp the key parameters of natural gas in the target area, thereby realizing all-round and multi-dimensional regular inspection and monitoring of the natural gas system.
[0072] In one embodiment of the present disclosure, the second acquisition module 12 includes:
[0073] A second pressure detection unit 201, a second flow detection unit 202, a second gas component detection unit 203, a temperature detection unit 204 and a humidity detection unit 205;
[0074] The second pressure detection unit 201 , the second flow detection unit 202 , the second gas component detection unit 203 , the temperature detection unit 204 , and the humidity detection unit 205 are all connected to the control module 14 .
[0075] In this embodiment, the second pressure detection unit 201 has the same function as the first pressure detection unit 101 and can independently detect the natural gas pressure in the target area, providing double insurance to ensure data accuracy and send the data to the control module 14 .
[0076] The second flow detection unit 202 has the same function as the first flow detection unit 102 and can perform secondary detection on the flow rate of natural gas to verify and supplement the flow data and ensure the reliability of flow measurement.
[0077] The second gas component detection unit 203 is the same as the first gas component detection unit 103 and can independently detect the component ratio in natural gas to verify the data of the first gas component detection unit 103 and provide more detailed or backup gas component information.
[0078] The temperature detection unit 204 can detect the ambient temperature in the target area or the temperature of the natural gas itself, which is important for evaluating the physical state, safe transportation and combustion efficiency of the natural gas. The temperature detection unit 204 can be a temperature sensor.
[0079] The humidity detection unit 205 is used to monitor the humidity level in the target area, which is important for determining whether the environmental conditions cause corrosion to the natural gas pipeline or equipment, affect the combustion performance of the natural gas, and ensure the safe operation of the system as a whole. The humidity detection unit 205 can be a humidity sensor.
[0080] It can be concluded from the above that these detection units can send the collected data to the control module 14 so that the system can conduct comprehensive analysis, comparison, judgment and decision-making, thereby realizing more comprehensive and in-depth monitoring and control of the natural gas system. Because the second acquisition module 12 adds temperature and humidity detection compared to the first acquisition module 11, the collected data is more comprehensive, thereby enhancing the safety and reliability of system operation.
[0081] In one embodiment of the present disclosure, the detection module 16 includes:
[0082] Logic gate unit 301 and control unit 302;
[0083] The logic gate unit 301 is connected to the gateway 15, the IC module 17, and the control unit 302 respectively, and the control unit 302 is connected to the first switch module 13;
[0084] The logic gate unit 301 is configured to receive signals from the gateway 15 and the IC module 17 and send output signals to the control unit 302;
[0085] The control unit 302 is configured to control the working state of the first switch module 13 according to the signal sent by the logic gate unit 301 .
[0086] In this embodiment, the logic gate unit 301 can receive signals from the gateway 15 and the IC module 17. The gateway 15 sends the first wake-up signal of the monitoring terminal 18 or the status signal of the system, while the IC module 17 may transmit the external second wake-up signal or other control signal. The logic gate unit 301 analyzes and processes these signals according to the preset logical relationship to generate corresponding output signals. For example, the logic gate unit 301 can be an OR gate, that is, any wake-up signal can turn on the first switch module 13.
[0087] The control unit 302 receives the signals output by the logic gate unit 301, and can analyze these signals and formulate corresponding control strategies. The control unit 302 can control the working state of the first switch module 13 according to the output signal of the logic gate unit 301, such as turning on, off or switching to a specific working mode.
[0088] From the above, it can be concluded that the detection module 16 can effectively integrate the signals from the IC module 17 and the monitoring terminal 18, and make a comprehensive judgment based on the preset logic, so as to control the working state of the first switch module 13, and ensure that the natural gas periodic inspection system 10 can correctly and efficiently perform the corresponding operations when specific conditions are met.
[0089] In one embodiment of the present disclosure, the natural gas periodic inspection system 10 further includes:
[0090] Alarm module 19;
[0091] The alarm module 19 is connected to the control module 14 .
[0092] In this embodiment, the alarm module 19 is generally used to issue an alarm when the system detects an abnormal situation or reaches a preset safety threshold. The alarm module 19 is connected to the control module 14 and can receive the alarm instruction or status information issued by the control module 14, thereby executing the corresponding alarm action.
[0093] For example, when the control module 14 determines that there are potential risks such as excessive natural gas concentration or abnormal drop in pipeline pressure, the control alarm module 19 activates various forms of warning measures such as sound and light alarms, SMS notifications, and remote communications to promptly remind relevant personnel to take countermeasures to ensure the safe operation of the system and the normal and orderly supply of natural gas.
[0094] In one embodiment of the present disclosure, the natural gas periodic inspection system 10 further includes:
[0095] Camera module 20 and display module 21;
[0096] The camera module 20 is connected to the display module 21;
[0097] The camera module 20 and the display module 21 are both connected to the control module 14 .
[0098] In this embodiment, the camera module 20 can monitor and record the status of the natural gas pipeline, equipment and surrounding environment in real time. The camera module 20 may include one or more cameras, which can be activated at a specific time point or when receiving instructions from the control module 14 to collect video data on site. Video data can help staff remotely observe the operating status of natural gas facilities, check for leaks, damage or other safety hazards, and also provide evidence for subsequent fault analysis and processing.
[0099] The display module 21 can present the video information and other key data (such as natural gas pressure, flow, gas composition detection results, etc.) obtained from the camera module 20 in a visual manner. The display module 21 can be a display, touch screen or other display device, which is convenient for the on-site operator or the staff of the remote monitoring center to check and monitor the system operation status at any time. At the same time, when an abnormal situation occurs in the system, the display module 21 can also display the corresponding warning information according to the instructions of the control module 14.
[0100] It can be concluded from the above that the present disclosure can realize real-time video monitoring and visual management of natural gas facilities, greatly improving the intelligence level and fault response speed of the system, and providing a strong guarantee for the safe operation of natural gas facilities.
[0101] In one embodiment of the present disclosure, the natural gas periodic inspection system 10 further includes:
[0102] A second switch module 22;
[0103] The second switch module 22 is respectively connected to the second acquisition module 12, the control module 14, and the detection module 16;
[0104] The second switch module 22 is configured to adjust the state of the switch according to the signal sent by the detection module 16 .
[0105] In this embodiment, the second switch module 22 is in an open state for a long time, so that the data collected by the first acquisition module 11 can be safely sent to the control module 14. When the second acquisition module 12 starts working, in order to reduce system power consumption, the monitoring terminal 18 can send an instruction to the detection module 16, and after receiving the instruction, the detection module 16 sends a closing signal to the second switch module 22 to control the second switch module 22 to close.
[0106] It can be concluded from the above that the second switch module 22 is provided so that when the second acquisition module 12 is working, the first acquisition module 11 is turned off, which helps to reduce system power consumption and save energy.
[0107] In one embodiment of the present disclosure, the natural gas periodic inspection system 10 further includes:
[0108] Positioning module 23;
[0109] The positioning module 23 is connected to the control module 14 .
[0110] In this embodiment, the positioning module 23 can obtain the geographical location data of the natural gas pipeline, valve, pressure regulating station or other important facilities, and send this information to the control module 14. The control module 14 can send this data to the monitoring terminal 18, and the monitoring terminal 18 plans the most effective inspection route for the inspection personnel based on the location data provided by the positioning module 23 to ensure that the inspection work is completed on time and on time.
[0111] It can be concluded from the above that when a natural gas leak or other emergency occurs, the positioning module 23 can quickly determine the exact location of the accident. The management personnel dispatch rescue forces based on the information received by the monitoring terminal 18 to quickly locate and solve the problem.
[0112] The above embodiments are only used to illustrate the technical solutions of the present disclosure, rather than to limit them. Although the present disclosure has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present disclosure.
Claims
1. A natural gas periodic inspection system, characterized in that: include: A first acquisition module, a second acquisition module, a first switch module, a control module, a gateway, a detection module and an IC module; The first acquisition module and the gateway are both connected to the control module, and the second acquisition module is connected to the control module via the first switch module; The detection module has a first end connected to the first switch module, a second end connected to the gateway, and a third end connected to the IC module; the gateway is also used to connect to the monitoring terminal; The first acquisition module is configured to acquire natural gas parameters in the target area; the second acquisition module is configured to acquire environmental parameters including natural gas parameters in the target area; The control module is configured to analyze and send the natural gas parameters and the environmental parameters to the gateway; the gateway is configured to receive and send the first wake-up signal of the monitoring terminal to the control module and the detection module; The IC module is configured to receive an external second wake-up signal and send the signal to the detection module; The detection module is configured to control a working state of the first switch module according to the first wake-up signal and the second wake-up signal.
2. The natural gas periodic inspection system according to claim 1, characterized in that: The first acquisition module includes: a first pressure detection unit, a first flow detection unit, and a first gas component detection unit; The first pressure detection unit, the first flow detection unit, and the first gas component detection unit are all connected to the control module.
3. The natural gas periodic inspection system according to claim 1, characterized in that: The second acquisition module includes: a second pressure detection unit, a second flow detection unit, a second gas component detection unit, a temperature detection unit, and a humidity detection unit; The second pressure detection unit, the second flow detection unit, the second gas component detection unit, the temperature detection unit, and the humidity detection unit are all connected to the control module.
4. The natural gas periodic inspection system according to claim 1, characterized in that: The detection module comprises: Logic gate units and control units; The logic gate unit is connected to the gateway, the IC module, and the control unit respectively, and the control unit is connected to the first switch module; The logic gate unit is configured to receive signals from the gateway and the IC module, and send output signals to the control unit; The control unit is configured to control a working state of the first switch module according to a signal sent by the logic gate unit.
5. The natural gas periodic inspection system according to claim 1, characterized in that: Also includes: Alarm module; The alarm module is connected to the control module.
6. The natural gas periodic inspection system according to claim 1, characterized in that: Also includes: Camera module and display module; The camera module is connected to the display module; The camera module and the display module are both connected to the control module.
7. The natural gas periodic inspection system according to claim 1, characterized in that: Also includes: A second switch module; The second switch module is connected to the second acquisition module, the control module, and the detection module respectively; The second switch module is configured to adjust a switch state according to a signal sent by the detection module.
8. The natural gas periodic inspection system according to claim 1, characterized in that: Also includes: Positioning module; The positioning module is connected to the control module.