Cold recycled asphalt mixture paver water control system based on temperature sensing

By installing a temperature-aware water control system on the cold regenerated asphalt mixture paver, the optimal moisture content of the mixture is adjusted in real time, the problem of changes in the mixing temperature of the cold regenerated asphalt mixture affecting the construction effect, and the construction quality and road use are improved performance.

CN222506765UActive Publication Date: 2025-02-18JIANGSU MODERN ROAD & BRIDGE +2
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Patent Information

Application Number
CN202420942184.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-18
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During the actual construction process, the mixing temperature of the cold regenerated asphalt mixture changes greatly, affecting the optimal moisture content, resulting in low early strength and poor road performance, affecting the construction effect and service life.

Method used

Design a water control system for cold regenerated asphalt mixture paver based on temperature perception, including temperature collection module, control module and water outlet module. By collecting mixing temperature in real time, the optimal water content is judged, and the water content is adjusted by controlling the water outlet speed. Rate.

Benefits of technology

By controlling the optimal moisture content of cold regenerated asphalt mixture in real time, we ensure that the optimal condition is always maintained during the mixing process, and improve construction quality and road performance.

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Patent Text Reader

Abstract

The utility model relates to the technical field of cold-recycled asphalt mixture production, in particular to a cold-recycled asphalt mixture paver water control system based on temperature sensing, which comprises a temperature acquisition module for acquiring the mixing temperature of a cold-recycled asphalt mixture; the control module is in communication connection with the temperature acquisition module and is used for receiving the acquired temperature and judging the optimal moisture content corresponding to the cold recycled asphalt mixture; and the water outlet module is in communication connection with the control module, and the control module controls the water outlet speed of the water outlet module and controls the water content of the cold recycled asphalt mixture. According to the utility model, the temperature acquisition module, the control module and the water outlet module are arranged, and the optimal moisture content of the cold recycled asphalt mixture is controlled according to the temperature, so that the cold recycled asphalt mixture always keeps the optimal moisture content in the mixing process, and the control of the optimal compaction degree on site is facilitated; therefore, the construction quality of in-situ cold regeneration is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of cold recycled asphalt mixture production, and in particular to a water control system of a cold recycled asphalt mixture paver based on temperature perception. Background Art

[0002] Emulsified asphalt cold recycling technology uses emulsified asphalt as the binder of the recycled mixture. After the asphalt mixed recycled materials of the old asphalt pavement are excavated, recycled, crushed and screened, a small amount of new aggregate and a certain proportion of cold recycling agent are added according to the structural and functional requirements of the repaired road surface. It is a construction technology that mixes, spreads and rolls under natural conditions to form a recycled pavement structure layer.

[0003] However, in the actual construction process, it was found that under the influence of factors such as weather, temperature and the equipment's own operation, the mixing temperature of the cold recycled asphalt mixture changes greatly, which affects the optimal moisture content of the cold recycled asphalt mixture during the mixing process, resulting in low early strength and poor road performance of the cold recycled asphalt mixture, which directly affects its application effect and service life.

[0004] The information disclosed in this background technology section is only intended to deepen the understanding of the overall background technology of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to those skilled in the art. Utility Model Content

[0005] The utility model provides a water control system for a cold recycled asphalt mixture paver based on temperature perception, thereby effectively solving the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is: a water control system for a cold recycled asphalt mixture paver based on temperature perception, comprising:

[0007] A temperature collection module, wherein the temperature collection module collects the mixing temperature of the cold recycled asphalt mixture;

[0008] A control module, the control module is in communication with the temperature acquisition module, receives the acquired temperature, and determines the optimal moisture content corresponding to the cold recycled asphalt mixture;

[0009] A water outlet module is communicatively connected with the control module, and the control module controls the water outlet speed of the water outlet module to control the moisture content of the cold recycled asphalt mixture.

[0010] Furthermore, the control module includes an input unit, through which the functional relationship between the mixing temperature and the optimal moisture content is input, and the control module determines the corresponding optimal moisture content through the functional relationship and the collected temperature.

[0011] Furthermore, the control module also includes a display unit, which displays the currently collected temperature and the corresponding optimal moisture content.

[0012] Furthermore, the water outlet module includes a flow valve and a water storage unit, the flow valve is used to control the water outlet speed of the water storage unit, and the control module is communicatively connected with the flow valve to control the flow valve.

[0013] Furthermore, the water storage unit includes a water level detection unit, which detects the water level in the water storage unit. When the water level in the water storage unit is lower than a set threshold, the water level detection unit sends a signal to the control module.

[0014] Furthermore, the communication connection between the temperature acquisition module, the control module and the water outlet module is a wireless communication connection.

[0015] Furthermore, it also includes a cloud, and the control module is wirelessly connected to the cloud. The control module uploads the collected real-time temperature and the real-time water outlet speed of the water outlet module to the cloud for storage.

[0016] Furthermore, it also includes a plurality of terminals, and the plurality of terminals can view the information uploaded by the control module to the cloud.

[0017] The beneficial effects of the utility model are as follows: the utility model collects the mixing temperature of the cold recycled asphalt mixture in real time by setting a temperature collection module, a control module and a water outlet module, so as to judge the optimal moisture content of the cold recycled asphalt mixture at this time, and controls the water outlet module through the control module to control the optimal moisture content of the cold recycled asphalt mixture according to the temperature, so that the cold recycled asphalt mixture always maintains the optimal moisture content during the mixing process, which is beneficial to the control of the optimal compaction degree on site, thereby ensuring the construction quality of on-site cold regeneration. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a structural diagram of the control module;

[0021] Figure 3 It is a structural schematic diagram of the water outlet module;

[0022] Figure 4 It is a structural schematic diagram of a water volume detection unit;

[0023] Figure 5 The schematic diagram of the structure also includes the cloud. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by “center”, “up”, “down”, “left”, “right”, “vertical”, “horizontal”, “inside” and “outside”, etc., are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] like Figures 1 to 5 Shown: A water control system for a cold recycled asphalt mixture paver based on temperature perception, comprising:

[0028] Temperature collection module: The temperature collection module collects the mixing temperature of the cold recycled asphalt mixture;

[0029] A control module, the control module is connected to the temperature acquisition module for receiving the acquired temperature and determining the optimum moisture content of the cold recycled asphalt mixture;

[0030] The water outlet module is communicatively connected with the control module, and the control module controls the water outlet speed of the water outlet module to control the moisture content of the cold recycled asphalt mixture.

[0031] By setting up a temperature collection module, a control module and a water outlet module, the mixing temperature of the cold recycled asphalt mixture is collected in real time, so as to determine the optimal moisture content of the cold recycled asphalt mixture at this time. The water outlet module is controlled by the control module to control the optimal moisture content of the cold recycled asphalt mixture according to the temperature, so that the cold recycled asphalt mixture always maintains the optimal moisture content during the mixing process, which is conducive to the control of the optimal compaction degree on site, thereby ensuring the construction quality of on-site cold recycling.

[0032] like Figure 2 As shown, in this embodiment, the control module includes an input unit, through which the functional relationship between the mixing temperature and the optimal moisture content is input, and the control module determines the corresponding optimal moisture content through the functional relationship and the collected temperature.

[0033] The functional relationship between mixing temperature and optimal moisture content can be experimentally measured in the laboratory. By setting an input unit, the functional relationship can be input to adapt to different cold recycled asphalt mixtures and ensure construction quality.

[0034] The control module also includes a display unit, which displays the currently collected temperature and the corresponding optimal moisture content, so as to ensure that during the construction process, the construction personnel have an intuitive perception of the current temperature and the corresponding optimal moisture content.

[0035] Please refer to Figure 3 The water outlet module includes a flow valve and a water storage unit. The flow valve is used to control the water outlet speed of the water storage unit. The control module is communicated with the flow valve to control the flow valve.

[0036] like Figure 4 As shown, the water storage unit includes a water volume detection unit, which detects the water volume in the water storage unit. When the water volume in the water storage unit is lower than a set threshold, the water volume detection unit sends a signal to the control module.

[0037] By setting a flow valve and a water storage unit, the flow valve controls the water outlet speed of the water storage unit. The water storage unit stores water inside in advance. The water storage unit can be set on the asphalt mixture paver or an independent device can be set outside the paver to adapt to different construction environments and conditions.

[0038] In this embodiment, the communication connection between the temperature acquisition module, the control module and the water outlet module is a wireless communication connection. The wireless communication connection mode can be any one or more of Zig-Bee, Bluetooth, wireless broadband (Wi-Fi), ultra-wideband (UWB), 4G, and 5G.

[0039] like Figure 5As shown, it also includes a cloud, and the control module is wirelessly connected to the cloud. The control module uploads the collected real-time temperature and the real-time water outlet speed of the water outlet module to the cloud for storage.

[0040] By setting up the cloud, the collected real-time temperature and the real-time water outlet speed of the water outlet module are uploaded to the cloud for storage, thereby storing the process information of the construction link, which is convenient for subsequent quality positioning and viewing.

[0041] It also includes several terminals, which can view the information uploaded to the cloud by the control module, making it convenient for relevant personnel who are not at the construction site to view and ensure the supervision of the construction process.

[0042] Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the description are only for explaining the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A water control system for a cold recycled asphalt mixture paver based on temperature perception, characterized in that: include: A temperature collection module, wherein the temperature collection module collects the mixing temperature of the cold recycled asphalt mixture; A control module, the control module is in communication with the temperature acquisition module, receives the acquired temperature, and determines the optimal moisture content corresponding to the cold recycled asphalt mixture; A water outlet module, the water outlet module is in communication with the control module, the control module controls the water outlet speed of the water outlet module, and controls the moisture content of the cold recycled asphalt mixture; The control module includes an input unit, through which the functional relationship between the mixing temperature and the optimal moisture content is input, and the control module determines the corresponding optimal moisture content through the functional relationship and the collected temperature.

2. The water control system for cold recycled asphalt mixture paver based on temperature perception according to claim 1 is characterized in that: The control module also includes a display unit, which displays the currently collected temperature and the corresponding optimal moisture content.

3. The water control system for cold recycled asphalt mixture paver based on temperature perception according to claim 1 is characterized in that: The water outlet module includes a flow valve and a water storage unit. The flow valve is used to control the water outlet speed of the water storage unit. The control module is communicatively connected with the flow valve to control the flow valve.

4. The water control system for cold recycled asphalt mixture paver based on temperature perception according to claim 3 is characterized in that: The water storage unit includes a water volume detection unit, which detects the water volume in the water storage unit. When the water volume in the water storage unit is lower than a set threshold, the water volume detection unit sends a signal to the control module.

5. The water control system for cold recycled asphalt mixture paver based on temperature perception according to claim 1 is characterized in that: The communication connection between the temperature acquisition module, the control module and the water outlet module is a wireless communication connection.

6. The water control system for cold recycled asphalt mixture paver based on temperature perception according to claim 5 is characterized in that: It also includes a cloud, and the control module is wirelessly connected to the cloud. The control module uploads the collected real-time temperature and the real-time water outlet speed of the water outlet module to the cloud for storage.

7. The water control system for cold recycled asphalt mixture paver based on temperature perception according to claim 6 is characterized in that: It also includes several terminals, and the several terminals can view the information uploaded to the cloud by the control module.