Discharging device for real-time mixing of multiple materials
By designing a structure of multiple separation silos to cut in parallel, the separation roller shaft and driving device are used to ensure that the materials are discharged in proportion, solving the problem of uneven proportions after material division, and achieving high-quality material mixing and packaging.
Patent Information
- Application Number
- CN202420677293.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-04-03
AI Technical Summary
In the production of seasonings, beverages and medical boiled materials, due to different density and shape of the materials before division, the proportion of the materials after division is uneven, and the expected effect cannot be achieved.
A structure in which multiple feed silos are discharged in parallel is designed, and the feed roller shaft and driving device are used to ensure that the material falls down in a predetermined proportion when the feed is discharged.
The materials are separated before the separation, ensuring that the material bag products after separation can be mixed in a pre-designed proportion, avoiding odor or mutual dyeing, and improving the quality and efficiency of the product.
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Figure CN222510887U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of machinery, and specifically to the field of manufacturing machinery with blanking functions. Background Art
[0002] In the production of seasonings, beverages and medical brewing materials, first of all, it is necessary to mix the various materials evenly, and then divide the mixed materials into several equal parts by volume, and put them into pre-designed material bags for sale. Among them, the process of mixing the various materials evenly is very important, and it is necessary to ensure that the various materials are mixed in accordance with the pre-designed proportions. Generally speaking, a mechanical structure is designed to divide the various materials into small parts by volume, such as a dividing plate that divides a part of the material in turn, and then pushes it into a pre-placed material bag. Such a structure is usually connected to a feeding device such as a hopper.
[0003] However, due to the different shapes, densities and physical states of the materials, after the materials are mixed before they are divided, the materials with high density and large shapes and volumes will be concentrated at the bottom of the container, while the materials with low density and small volumes will slowly accumulate at the top, resulting in different proportions of materials in the upper and lower parts. As a result, in the subsequent material division process, the proportion of components distributed to the material bag is very different from the proportion designed in advance. Therefore, the product after material division cannot achieve the expected effect.
[0004] In summary, it can be seen that a material unloading device is needed that can ensure that materials are divided according to proportion. Utility Model Content
[0005] In order to solve the above-mentioned problem, the inventor of the present application provides the following technical solution by designing a structure in which multiple material distribution bins are unloaded in parallel to ensure the separation of materials before distribution so that the materials can be packed into material bags according to a predetermined ratio.
[0006] A material discharging device for real-time mixing of multiple materials comprises: a material discharging bin, a plurality of material distributing bins with upper and lower openings arranged side by side on the upper part of the material discharging bin along the material discharging direction; a material distributing roller shaft, the material distributing roller shaft is axially inserted into the bottom of the material discharging bin, and multiple materials enter the material distributing roller shaft from the material distributing bins respectively; and a driving device, the driving device drives the material distributing roller shaft to rotate at the bottom of the material discharging bin.
[0007] According to an embodiment of the present application, multiple materials are sorted from multiple sub-bins respectively.
[0008] According to an embodiment of the present application, the dividing roller shaft includes a dividing shaft and a dividing roller detachably connected to the dividing shaft, and the dividing roller is provided with a dividing groove corresponding to the dividing bin.
[0009] According to the embodiment of the present application, the material distribution roller is rollingly connected to the bottom of the lower silo to form a space that can prevent leakage of multiple materials.
[0010] According to an embodiment of the present application, the shape of the distribution trough is selected and determined according to the physical forms of the multiple materials.
[0011] According to an embodiment of the present application, the volume of the distribution trough is determined according to the ratio of multiple materials.
[0012] According to an embodiment of the present application, the cross-sectional area of the sub-bin decreases uniformly from top to bottom.
[0013] According to an embodiment of the present application, the driving device rotates the dividing roller shaft via the dividing shaft.
[0014] According to an embodiment of the present application, the distribution roller is connected to the filling hopper.
[0015] According to an embodiment of the present application, the multi-material includes solid, liquid or suspended materials.
[0016] Effects of the Invention
[0017] The material discharging device for real-time mixing of multiple materials of the present application can separate various materials before discharging, and pour various materials according to a predetermined ratio when discharging. It can not only ensure that the materials are separated before mixing to prevent odor mixing or mutual staining, but also ensure that the various materials can be mixed according to a predetermined ratio, so that the material bag products after separation can achieve the effects that the materials should play. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a feeding device for real-time mixing of multiple materials in the present application.
[0019] Figure 2 It is a bottom view of the feeding device used for real-time mixing of multiple materials in the present application.
[0020] Figure 3 It is a front view of the feeding device used for real-time mixing of multiple materials in the present application.
[0021] Figure 4 It is a schematic diagram of the material distribution shaft roller of the material discharging device used for real-time mixing of multiple materials in the present application.
[0022] Figure 5 It is a schematic diagram of the distributing roller of the discharging device used for real-time mixing of multiple materials in the present application.
[0023] Figure 6 It is a perspective view of the material distribution shaft roller of the material discharging device used for real-time mixing of multiple materials in the present application.
[0024] Figure 7 It is a left view of the material distribution shaft of the material discharging device used for real-time mixing of multiple materials in the present application.
[0025] Description of labels:
[0026] 1-feeding device for real-time mixing of multiple materials; 2-feeding bin; 21-feeding bin; 3-feeding shaft roller; 31-feeding shaft; 32-feeding roller; 33-feeding trough; outer layer-34; 4-driving device; 5-filling hopper. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the specific implementation of the utility model to clearly and completely describe the technical solution in the specific implementation of the utility model. Obviously, the specific implementation described is only one specific implementation of the utility model, not all specific implementations. Based on the specific implementation of the utility model, all other specific implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1 , showing a schematic structural diagram of a feeding device 1 for real-time mixing of multiple materials in the present application. The feeding device 1 for real-time mixing of multiple materials includes a feeding bin 2, a dividing shaft roller 3 and a driving device 4. Multiple materials enter the feeding bin 2 for premixing. "Premixing" in the present application means preparing various materials separately before mixing multiple species, so that the various materials do not contact each other, prevent odor cross-talk or affect the physical form, etc. The dividing shaft roller 32 is connected to the filling hopper 5. The dividing shaft roller 3 is a structure for sorting materials, and the multiple materials are poured from the dividing bin 21 into the dividing shaft roller 3 by rotation, and then the dividing shaft roller 3 rotates and the materials are poured from it into a mixing device such as a filling hopper 5. The dividing roller 32 is driven by the driving device 4. From Figure 1 It can be seen that the unloading bin 2 is divided into a plurality of sub-bins 21 (for example, 3 as shown in the figure), each sub-bin 21 is used to pack different materials, and the volumes of the sub-bins 21 can be the same or different, depending on the physical form of the actual added materials. In order to adjust the material unloading speed, the cross-sectional area of the sub-bins 21 decreases uniformly from top to bottom, for example, Figure 1 The trapezoidal body is shown turned upside down.
[0029] See also Figure 2 , showing a bottom view of the feeding device 1 for real-time mixing of multiple materials in the present application. Figure 2It can be seen that the dividing roller 32 is axially inserted into the bottom of the lower silo 2. The dividing roller 32 includes a dividing shaft 31 and a dividing roller 32 detachably connected to the dividing shaft 31. The dividing roller 32 is provided with a dividing trough 33 corresponding to the dividing silo 21. As the dividing shaft 31 rotates, the dividing trough 33 also rotates, whereby the material in the dividing trough 33 rotates in the opposite direction from the corresponding dividing silo 21 and enters the filling hopper 5. And the dividing trough 33 is selected and determined according to the ratio of multiple materials. The material with a large ratio has a large volume, and the material with a small ratio has a small volume. It should be noted that the shape of the dividing trough 33 is selected and determined according to the physical form of the multiple materials. For example, for liquid materials, the dividing trough 33 can be cylindrical; for long strip materials, the dividing trough 33 can be cylindrical; for suspended materials, the dividing silo 21 can be in an inverted cone. The driving device 4 is connected to the material dividing shaft 31 , and the driving device 4 drives the entire material dividing shaft roller 3 to rotate through the material dividing shaft 31 . It can be seen that the axis of the material dividing shaft roller 3 is perpendicular to the material discharge direction.
[0030] See also Figure 3 , showing a front view of the feeding device 1 for real-time mixing of multiple materials in the present application. Figure 3 It can be seen that the material distribution roller 32 is rollingly connected to the bottom of the lower material bin 2 to form a space that can prevent leakage of multiple materials.
[0031] The material distribution roller 32 is connected to the filling hopper 5, and the materials coming out of the material distribution slot 33 are received and mixed by the filling hopper 5. The driving device 4 is connected to the material distribution shaft 31 through a connecting rod to drive the material distribution shaft roller 3 to rotate.
[0032] See also Figure 4 , a schematic diagram of a material dividing shaft roller 3 of a material discharging device 1 for real-time mixing of multiple materials is shown. The material dividing shaft roller 3 is formed by connecting a plurality of material dividing rollers 32 in series with a material dividing shaft 31. However, in order to prevent leakage of multiple materials by rolling connection between the material dividing roller 32 and the bottom of the material discharging bin 2 to form a space, the shape and volume of each material dividing roller 32 should be the same, so as to facilitate unified disassembly and assembly and design of volume shape.
[0033] See also Figure 5 , a schematic diagram of a material distribution roller 32 of a material discharging device 1 for real-time mixing of multiple materials in the present application is shown. The material distribution roller 32 has a cylindrical hollow groove in the middle, and the material distribution roller 32 can pass through the hollow groove to support and fix the material distribution roller 32. The material distribution roller 32 is a cylindrical solid material, and the material distribution groove 33 can be cut out on both sides of the material distribution roller 32 along the axial direction of the material distribution roller 32 to have a shape and volume corresponding to the type and proportion of the corresponding materials, that is, the volume and shape of the material distribution groove 33 of each material distribution bin 21 can be different.
[0034] See also Figure 6, showing a perspective view of the dividing shaft roller 3 of the material discharging device 1 for real-time mixing of multiple materials of the present application. The dividing shaft roller 3 is actually wrapped by an outer layer 34, which can be integrally formed with the material discharging bin 2 or detachably connected, and its main purpose is to fix the dividing shaft roller 3 and prevent the leakage of materials. A few or all of the multiple dividing rollers 32 can be used. However, when a few of the dividing rollers 32 are used and the other dividing rollers 32 are left vacant, the dividing bin 21 corresponding to the vacant dividing rollers 32 is also vacant, which does not affect the discharging of other materials.
[0035] See also Figure 7 , showing a left view of the material distribution shaft 31 of the material discharging device 1 for real-time mixing of multiple materials in the present application. Figure 7 It can be seen that the material dividing shaft 31 passes through the center of the material dividing roller 32, and the material dividing grooves 33 are arranged on both sides of the material dividing roller 32 symmetrically, and the volume and shape of each material dividing groove 33 on a single material dividing roller 32 are the same. However, there can be three or more material dividing grooves 33 on the material dividing roller 32, which is determined by the material feeding speed.
[0036] The method of using the feeding device 1 for real-time mixing of multiple materials in the present application is as follows: according to the predetermined material shape and proportion, the shape and volume of the corresponding feeding trough 33 are designed, and the feeding roller 32 with the designed feeding trough 33 is placed in the bottom of the corresponding feeding bin 21, and the feeding shaft 31 penetrates the cylindrical empty groove connecting each feeding roller 32 to fix it. Then, the corresponding materials are placed in the corresponding feeding bin 21 corresponding to the feeding roller 32. At this time, each feeding trough 33 is facing the bottom of the feeding bin 2, just catching the corresponding volume of materials. Then, the driving device 4 is started to drive the feeding shaft roller 3 to rotate, and the feeding trough 33 rotates to the filling hopper 5, and the materials are respectively introduced into the filling hopper 5, so that the materials can be mixed in a predetermined proportion and in a physical state without mutual interference. Specific embodiments Implementation Method 1
[0038] Preparation of seasoning packets
[0039] The raw materials of the seasoning bag include fennel powder, star anise powder, angelica powder, dill seed powder, cinnamon powder, and pepper powder. The mixing ratio is 1:15:5:3:9:7 calculated by volume ratio. The volume of the seasoning bag is 40 cubic centimeters, and the volumes of fennel powder, star anise powder, angelica powder, dill seed powder, cinnamon powder, and pepper powder are 1 cubic centimeter, 15 cubic centimeters, 5 cubic centimeters, 3 cubic centimeters, 9 cubic centimeters, and 7 cubic centimeters, respectively. Therefore, six material distribution rollers 32 are used respectively, and the volumes of the corresponding material distribution troughs 33 are also 1 cubic centimeter, 15 cubic centimeters, 5 cubic centimeters, 3 cubic centimeters, 9 cubic centimeters, and 7 cubic centimeters, respectively. The powders of various materials are respectively put into the lower bin 2, and the single materials are mixed evenly in the material distribution bin 21, and the gaps and air residues are removed as much as possible, so that the materials are dense and do not form lumps, and move downward without resistance. The driving device 4 drives the material distribution roller 32 to rotate at a frequency of 15 revolutions per minute, and 30 seasoning bags can be formed per minute. Implementation Method 2
[0040] Detergent production
[0041] The ingredients of the detergent include surfactants, bio-enzyme preparations, sodium citrate, sodium percarbonate, water glass, clay, flavors, and colorants. The mixing ratio is 15:20:10:13:50:64:14:16 calculated by volume ratio. The volume of the detergent is 200 ml, so the volumes of the surfactants, bio-enzyme preparations, sodium citrate, sodium percarbonate, water glass, clay, flavors, and colorants are 15 ml, 20 ml, 10 ml, 13 ml, 50 ml, 64 ml, 14 ml, and 16 ml, respectively. Therefore, eight material distribution rollers 32 are used respectively, and the volumes of the corresponding material distribution troughs 33 are also 15 ml, 20 ml, 10 ml, 13 ml, 50 ml, 64 ml, 14 ml, and 16 ml, respectively. The powders of various materials are respectively placed in the lower bin 2, and the single materials are evenly mixed in the material distribution bin 21, and the gaps and air residues are removed as much as possible, so that the materials are dense and do not form lumps, and move downward without resistance. The driving device 4 drives the distributing roller 32 to rotate at a frequency of 10 revolutions per minute, and 20 bottles of detergent can be produced per minute. Implementation 3
[0042] Making of foot bath bag
[0043] The raw materials of the foot bath bag include cinnamon, cloves, lindera strychnifolia, angelica sinensis, chuanxiong, dried ginger, fennel, and evodia rutaecarpa. The mixing ratio is 11:15:3:4:6:7:12:5:36:3. The weight of the foot bath bag is 100 grams, so the weights of cinnamon, cloves, lindera strychnifolia, angelica sinensis, chuanxiong, dried ginger, fennel, and evodia rutaecarpa are 11 grams, 15 grams, 3 grams, 4 grams, 6 grams, 7 grams, 12 grams, 5 grams, 36 grams, and 3 grams, respectively. Therefore, the volume of the material distribution trough 33 in the material distribution roller 32 is designed according to the weight of various materials. Nine material distribution rollers 32 are used respectively, and the corresponding material distribution troughs 33 have a load-bearing weight of 11 grams, 15 grams, 3 grams, 4 grams, 6 grams, 7 grams, 12 grams, 5 grams, 36 grams, and 3 grams, respectively. Put various material powders into the lower bin 2 respectively, and mix the single materials evenly in the sub-bin 21, remove the gaps and air residues as much as possible, make the materials dense and not form lumps, and move downward without resistance. The driving device 4 drives the sub-bin 32 to rotate at a frequency of 5 revolutions per minute, and 10 bags of foot bath bags can be formed per minute.
[0044] The above disclosure is only a preferred embodiment of the utility model, and it is certainly not used to limit the scope of the rights of the utility model. Therefore, equivalent changes made according to the claims of the utility model are still within the scope of the utility model. Although the specific embodiments of the utility model have been shown and described, it is understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these specific embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A feeding device for real-time mixing of multiple materials, characterized in that: include: A material discharge bin, wherein a plurality of sub-bins with upper and lower openings are arranged side by side on the upper part of the material discharge bin along the material discharge direction; A material distribution roller shaft, wherein the material distribution roller shaft is axially inserted into the bottom of the lower material bin, and the multiple materials enter the material distribution roller shaft from the material distribution bin respectively; and A driving device drives the material distribution roller to rotate at the bottom of the lower bin, wherein The material dividing roller shaft comprises a material dividing shaft and a material dividing roller detachably connected to the material dividing roller shaft, and the material dividing roller is provided with a material dividing groove corresponding to the material dividing bin.
2. A material unloading device for real-time mixing of multiple materials according to claim 1, wherein the multiple materials are sorted from multiple sub-bins respectively.
3. The material discharging device for real-time mixing of multiple materials according to claim 2, wherein the material distributing roller is rollingly connected to the bottom of the material discharging bin to form a space that can prevent leakage of the multiple materials.
4. The material discharging device for real-time mixing of multiple materials according to claim 1, wherein the cross-sectional area of the sub-bin decreases uniformly from top to bottom.
5. The material discharging device for real-time mixing of multiple materials according to claim 1, wherein the driving device rotates the material distributing roller shaft through the material distributing shaft.
6. The material discharging device for real-time mixing of multiple materials according to claim 1, wherein the material discharging roller is connected to the filling hopper.
7. The feeding device for real-time mixing of multiple materials according to claim 1, wherein the multiple materials include solid, liquid or suspended materials.