Quantitative collecting mechanism for bronze powder

By designing a quantitative collection mechanism for copper and gold powder, quantitative collection is achieved using vibrating screens and gravity detection systems, and the quality of copper and gold powder is protected by vacuum heating device, the problem that existing equipment cannot achieve quantitative collection is solved, and screening efficiency and product quality are improved .

CN222511092UActive Publication Date: 2025-02-21SHANDONG GOLD DIAMOND METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202420473964.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-02-21
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The existing copper and gold powder screening and collection equipment cannot achieve quantitative collection, resulting in additional weighing and assembly required after the screening is completed, which is time-consuming and labor-intensive.

Method used

A quantitative collection mechanism for copper and gold powder is designed, including a support body, a vibrating screen, a feeding system, a gravity detection system and a controller. The controller presets the threshold for the gravity detection system, and the electric valve is used to realize quantitative collection of copper and gold powder, and the screening efficiency is improved through a vibrating screen.

Benefits of technology

Quantitative collection of copper and gold powder is achieved, the need for manual screening cleaning operation is reduced, the screening efficiency is improved, and the quality of copper and gold powder is protected by vacuum heating device to avoid changes such as moisture and oxidation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of bronze powder collection, and relates to a quantitative collecting mechanism for bronze powder, which comprises a support body, a vibrating screen, a feeding system, a gravity detection system and a controller, the vibrating screen is mounted on the top surface of the support body and communicated with a collecting box through the feeding system, and the gravity detection system is abutted against the lower portion of the collecting box. The vibrating screen is communicated with the large particle collecting box through a discharging pipeline, and a vacuum heating device and a controller are arranged on the supporting body. A threshold value is preset for the gravity detection system through the controller, quantitative collection of copper gold powder is achieved in cooperation with the first electric valve and the second electric valve, it is ensured that the collected material amount is controllable, the screening efficiency is improved through the vibrating screen, and the requirement for manual screen cleaning operation is reduced; and the first electric valve and the second electric valve are closed and isolated, the inner space is purified through the vacuum heating device, it is guaranteed that the quality of the bronze powder is reserved in the device, and changes are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper and gold powder collection, in particular to a quantitative collection mechanism for copper and gold powder. Background Art

[0002] Copper-gold powder (also known as gold powder) is made of copper-zinc alloy as raw material. It is made through special mechanical processing and surface chemical treatment. It has a flaky structure, can float in the binder, presents a golden luster, and has the properties of a pigment.

[0003] During the production and collection process of copper and gold powder, it is necessary to screen it. The existing patent CN218133255U discloses a copper powder coarse and fine classification machine, which includes a shell, a plurality of support columns are fixedly connected to the bottom of the shell, a feed port is fixedly connected to the top of the shell, and a discharge port is fixedly connected to the bottom of the shell; a screening assembly is arranged at the center of the shell, a hydraulic cylinder is fixedly connected to the rear end face of the shell, a push plate is fixedly connected to the end of the piston rod of the hydraulic cylinder, a discharge door is installed at the position corresponding to the push plate on the front end face of the shell, and a discharge door is fixedly connected to the bottom of the shell.

[0004] A material discharge assembly is arranged at a position corresponding to the discharge port.

[0005] Although this patent effectively vibrates large-particle copper powder upward through the vibration of the screening plate to prevent it from getting blocked, thereby ensuring and improving the screening and collection efficiency, it is not possible to collect quantitatively. After the screening and collection is completed, additional weighing and packaging are required, which is time-consuming and labor-intensive. In addition, the copper-gold powder and its finished products should be operated at room temperature and in a dry environment. Utility Model Content

[0006] In order to solve the problem that the existing screening and collection cannot be performed quantitatively, the utility model provides a quantitative collection mechanism for copper and gold powder.

[0007] The technical solution of the utility model is achieved through the following scheme: a quantitative collection mechanism for copper and gold powder, including a supporting body, a vibrating screen, a feeding system, a gravity detection system and a controller, a vibrating screen is installed on the top surface of the supporting body, the vibrating screen is connected to a collection box through the feeding system, a gravity detection system is abutted below the collection box, the vibrating screen is connected to the large particle collection box through a discharge pipeline, a vacuum heating device and a controller are provided on the supporting body, a first electric valve is provided on the supporting body below the vibrating screen, a second electric valve is provided on the feeding system, and the controller is communicatively connected to the vibrating screen, the gravity detection system, the vacuum heating device, the first electric valve and the second electric valve.

[0008] Through the above technical scheme, the controller presets a threshold value for the gravity detection system, and cooperates with the first electric valve and the second electric valve to realize the quantitative collection of copper and gold powder, ensuring that the amount of collected material is controllable, and the screening efficiency is improved by the vibrating screen, reducing the need for manual screening operations. When the quantitative collection is completed, the first electric valve and the second electric valve are closed and isolated, and the internal space is purified by the vacuum heating device to ensure that the quality of the copper and gold powder is retained in the device to avoid changes.

[0009] Preferably, the feeding system includes a feed ramp, a feed box and a baffle, the feed ramp is connected to the feed box via a slide, baffles are installed on both sides of the feed ramp, the feed ramp and the baffle are both installed in the supporting body, the feed box is installed on the outer side of the supporting body, and a slide is opened on the supporting body between the feed ramp and the feed box.

[0010] Through the above technical solution, the baffles on both sides not only effectively limit the flow range of the copper-gold powder during the feeding process, ensuring the stability of the direction of the material before entering the vibrating screen, but also effectively prevent the copper-gold powder from floating when the vacuum pump is working.

[0011] Preferably, the vibrating screen is connected to the feed inclined plate through a first electric valve, and the feed box is connected to the collection box through a second electric valve.

[0012] Preferably, the gravity detection system comprises a pressure plate and a pressure sensor, wherein a pressure sensor is installed below the pressure plate, and the pressure sensor is communicatively connected to the first electric valve and the second electric valve.

[0013] Through the above technical scheme, the gravity detection system can monitor the weight changes of the copper and gold powder collection box in real time and promptly feed back to the control system, thereby closing the first electric valve and the second electric valve, realizing real-time monitoring and control of the production process, completing quantitative collection, reducing the need for manual packaging, and improving packaging efficiency.

[0014] Preferably, the vacuum heating device comprises a vacuum pump and a plurality of heaters, wherein the vacuum pump is installed on one side of the support body, the vacuum pump is connected to the support body through a ventilation pipe, and the plurality of heaters are installed inside the support body.

[0015] Preferably, a plurality of the heaters are mounted on the side wall of the supporting body below the feed ramp, and the feed box is mounted on the side away from the vacuum pump.

[0016] Preferably, the large particle collection box is installed on one side of the support body, and a controller is installed on the other side of the support body.

[0017] Through the above technical scheme, when the screening and collection is stopped, the vacuum heating device can effectively protect the quality of the copper and gold powder remaining in the supporting body, preventing it from getting damp and oxidized, etc., and the heater can effectively prevent moisture from penetrating, thereby increasing the service life of the device.

[0018] In summary, the utility model has the following beneficial effects:

[0019] 1. The utility model presets a threshold value for the gravity detection system through a controller, cooperates with the first electric valve and the second electric valve to realize the quantitative collection of copper and gold powder, ensures that the amount of collected materials is controllable, improves the screening efficiency through the vibrating screen, and reduces the need for manual screening operations. After the quantitative collection is completed, the first electric valve and the second electric valve are closed and isolated, and the internal space is purified through the vacuum heating device to ensure that the quality of the copper and gold powder is retained in the device and avoid changes.

[0020] 2. The baffles on both sides not only effectively limit the flow range of copper and gold powder during the feeding process, ensuring the stability of the direction of the material before entering the vibrating screen, but also effectively prevent the copper and gold powder from floating when the vacuum pump is working.

[0021] 3. The gravity detection system can monitor the weight changes of the copper and gold powder collection box in real time and provide timely feedback to the controller, thereby controlling the closing of the first electric valve and the second electric valve, realizing real-time monitoring and control of the production process, completing quantitative collection, reducing the need for manual packaging, and improving packaging efficiency.

[0022] 4. When the screening and collection is stopped, the vacuum heating device can effectively protect the quality of the copper and gold powder remaining in the supporting body to prevent it from being damp and oxidized, and the heater can effectively prevent moisture from penetrating, thereby increasing the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0025] Figure 3 It is a three-dimensional schematic diagram of the utility model from a rear perspective;

[0026] Figure 4 It is a schematic diagram of the structure of the utility model from a top view;

[0027] Figure 5 yes Figure 2 A schematic diagram of the enlarged structure of .

[0028] Explanation of the reference numerals in the accompanying drawings: 1. Vibrating screen; 2. Feeding system; 21. Feeding ramp; 22. Feeding box; 23. Baffle; 3. Gravity detection system; 31. Pressing plate; 32. Pressure sensor; 4. First electric valve; 5. Second electric valve; 6. Vacuum pump; 7. Heater; 8. Large particle collection box; 9. Collection box; 10. Controller. DETAILED DESCRIPTION

[0029] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. The present invention is further described in detail below in conjunction with the accompanying drawings.

[0031] A quantitative collection mechanism for copper and gold powder, such as Figure 1-5 As shown, it includes a supporting body, a vibrating screen 1, a feeding system 2, a gravity detection system 3 and a controller 10. The top surface of the supporting body is equipped with a vibrating screen 1, the vibrating screen 1 is connected to a collecting box 9 through the feeding system 2, and the gravity detection system 3 is abutted below the collecting box 9. The vibrating screen 1 is connected to a large particle collecting box 8 through a discharging pipeline. A vacuum heating device and a controller 10 are provided on the supporting body. The controller 10 is communicatively connected with the vibrating screen 1, the gravity detection system 3 and the vacuum heating device. The large particle collecting box 8 is installed on one side of the supporting body, and the controller 10 is installed on the other side of the supporting body. A support platform and a support plate are provided on the supporting body. The large particle collecting box 8 is installed on the support platform, and the gravity detection system 3 is installed on the support plate. The vibrating screen 1 is designed to effectively separate large particles and automatically discharge them into the large particle collection box 8, while the fine particles continue to flow through the feeding system 2, effectively reducing the manual cleaning of large copper and gold powders accumulated after screening by workers, and improving the collection efficiency. When the copper and gold powders in the collection box 9 are collected to the value set by the gravity detection system 3, the controller 10 controls the first electric valve 4 and the second electric valve 5 to close, the vibrating screen 1 stops cutting off the feeding and loading, and the quantitative collection is completed. The first electric valve 4 and the second electric valve 5 are closed to form a closed space, and the vacuum heating device is used to prevent the copper and gold powders from contacting with the outside air to cause moisture, oxidation or pollution, etc., which will affect the quality of the raw materials.

[0032] The feeding system includes a feed ramp 21, a feed box 22 and a baffle 23. The feed ramp 21 is connected to the feed box 22 through a slideway. Baffles 23 are installed on both sides of the feed ramp 21. The feed ramp 21 and the baffle 23 are both installed in the support body. The feed box 22 is installed on the outer side of the support body. A slideway is opened on the support body between the feed ramp 21 and the feed box 22. The baffles 23 on both sides of the feed ramp 21 are arranged in an eight-shaped shape, and the smallest hole of the eight-shaped shape faces the slideway to ensure that the screened copper and gold powder accurately passes through the slideway after the feed ramp 21 slides downward. , arrives at the feed box 22, preventing the screened copper-gold powder from being blocked by the supporting body between the feed box 22 and the feed inclined plate 21 and causing accumulation. Most of the other side of the eight-shaped baffle 23 is connected to the supporting body, and a certain gap is left at the highest point to facilitate the operation of the vacuum heating device. The simple design is convenient for replacement and maintenance. An inverted cone-shaped hole is provided in the feed box 22 to facilitate the discharge of the copper-gold powder through the slide, and the feeding is further accelerated by the vibration transmission of the vibrating screen. The interior of the feed box 22 is an inverted cone-shaped hole, and there are landslides all around, so that the copper-gold powder falls smoothly to the collection box 9.

[0033] The vibrating screen 1 is connected to the feed inclined plate 21 through the first electric valve 4, and the feed box 22 is connected to the collection box 9 through the second electric valve 5. The gravity detection system 3 includes a pressure plate 31 and a pressure sensor 32. The pressure sensor 32 is installed under the pressure plate 31. The pressure sensor 32 communicates with the first electric valve 4 and the second electric valve 5. The opening and closing of the first electric valve 4 and the second electric valve 5 are controlled by the gravity detection system 3. The gravity detection system 3 is adjusted by the controller 10 to complete the precise control of material collection in the collection box 9. Through automatic control and real-time feedback, the workload of the operator is effectively reduced and the possibility of human error is reduced. The second electric valve 5 is installed at the outlet of the feed box 22, and the outlet of the feed box 22 is assembled with the inlet of the collection box 9.

[0034] The vacuum heating device includes a vacuum pump 6 and a plurality of heaters 7. The vacuum pump 6 is installed on one side of the support body. The vacuum pump 6 is connected to the support body through a ventilation pipe. The plurality of heaters 7 are installed in the support body. The plurality of heaters 7 are installed on the side wall of the support body below the feed ramp 21. The feed box 22 is installed on the side away from the vacuum pump 6. The support body is divided into two parts by the feed ramp 21 and the inclined baffle 23. The baffle 23 is the feed part, and the other part is the vacuum heating part. The eight-shaped baffle 23 can not only ensure the accurate passage of the copper and gold powder, but also prevent the remaining copper and gold powder inside from flying out of the feed part when the vacuum pump 6 sucks out the air after the feeding is stopped. The vacuum pump 6 can keep the internal space in a vacuum state to avoid the reaction between the raw material and the oxygen in the air, and keep the internal space at a suitable dry temperature through the heater 7 to avoid the influence of the infiltration of humid air from the outer wall, and effectively prevent the internal device from rusting, increase the service life of the device, and achieve a better preservation effect on the copper and gold powder in the support body, so as to prepare for the next quantitative collection.

[0035] Working principle: first, the threshold of the gravity detection system 3 is set through the controller 10, the top cover of the vibrating screen 1 is opened, and the copper and gold powder after production is connected. At the same time, the vibrating screen 1 is vibrated for screening through the controller 10. The copper and gold powder with large particles that cannot pass through the screen layer flows out through the discharge pipeline provided on the side of the vibrating screen 1 with the vibration and enters the large particle collection box 8. At the same time, the copper and gold powder that passes through the screen layer falls onto the feed inclined plate 21 through the first electric valve 4. The kinetic energy transmitted by the gravity and the vibrating screen 1 makes it slide on the feed inclined plate 21 and finally arrives at the feed box 22, and further enters the collection box 9 through the second electric valve 5. When the copper and gold powder in the collection box 9 reaches the set threshold, the gravity detection system 3 triggers the closing of the first electric valve 4 and the second electric valve 5 to complete a quantitative collection.

[0036] When the next quantitative collection has not started, the controller 10 starts the vacuum heating device inside to purify the internal space to prevent the quality of the copper-gold powder inside from changing.

[0037] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A quantitative collection mechanism for copper and gold powder, characterized in that: The invention comprises a supporting body, a vibrating screen (1), a feeding system (2), a gravity detection system (3) and a controller (10); the vibrating screen (1) is mounted on the top surface of the supporting body; the vibrating screen (1) is connected to a collection box (9) through the feeding system (2); the gravity detection system (3) is abutted below the collection box (9); the vibrating screen (1) is connected to a large particle collection box (8) through a discharge pipeline; a vacuum heating device and a controller (10) are provided on the supporting body; a first electric valve (4) is provided on the supporting body below the vibrating screen (1); a second electric valve (5) is provided on the feeding system (2); and the controller (10) is communicatively connected to the vibrating screen (1), the gravity detection system (3), the vacuum heating device, the first electric valve (4) and the second electric valve (5).

2. A quantitative collection mechanism for copper and gold powder according to claim 1, characterized in that: The feeding system comprises a feeding inclined plate (21), a feeding box (22) and a baffle (23); the feeding inclined plate (21) is connected to the feeding box (22) via a slideway; baffles (23) are installed on both sides of the feeding inclined plate (21); the feeding inclined plate (21) and the baffle (23) are both installed in the supporting body; the feeding box (22) is installed on the outer side of the supporting body; and a slideway is provided on the supporting body between the feeding inclined plate (21) and the feeding box (22).

3. A quantitative collection mechanism for copper and gold powder according to claim 2, characterized in that: The vibrating screen (1) is connected to the feed inclined plate (21) via a first electric valve (4), and the feed box (22) is connected to the collection box (9) via a second electric valve (5).

4. A quantitative collection mechanism for copper and gold powder according to claim 3, characterized in that: The gravity detection system (3) comprises a pressure plate (31) and a pressure sensor (32). The pressure sensor (32) is installed below the pressure plate (31). The pressure sensor (32) is communicatively connected to the first electric valve (4) and the second electric valve (5).

5. A quantitative collection mechanism for copper and gold powder according to claim 2, characterized in that: The vacuum heating device comprises a vacuum pump (6) and a plurality of heaters (7); the vacuum pump (6) is installed on one side of the support body; the vacuum pump (6) is connected to the support body via a ventilation pipe; and the plurality of heaters (7) are installed inside the support body.

6. A quantitative collection mechanism for copper and gold powder according to claim 5, characterized in that: The plurality of heaters (7) are mounted on the side wall of the supporting body below the feed inclined plate (21), and the feed box (22) is mounted on a side away from the vacuum pump (6).

7. A quantitative collection mechanism for copper and gold powder according to claim 1, characterized in that: The large particle collection box (8) is installed on one side of the support body, and a controller (10) is installed on the other side of the support body.