Forming die for aluminum sheet of instrument panel decoration strip

By designing the demolding, auxiliary and stamping mechanism of the dashboard trim aluminum sheet forming mold, the problems of heavy wear and inconvenient demolding of existing molds are solved, and the processing efficiency of aluminum sheets is improved.

CN222511285UActive Publication Date: 2025-02-21XIANGSHAN QIUXIN MASCH IND CO LTD
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Patent Information

Application Number
CN202421160114.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-21
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing molds use resin materials to wear a lot during stamping and are inconvenient to release, resulting in a decrease in the processing efficiency of aluminum sheets.

Method used

A molding mold for dashboard trim aluminum sheet is designed, including a mold release mechanism, an auxiliary mechanism and a stamping mechanism. The screw rod is driven to rotate through the servo motor, and the lower mold is separated by the sliding seat to facilitate the removal of the workpiece; through the cooperation of the hydraulic cylinder and the hydraulic rod, the upper mold is accurately lowered and raised, and stamping is achieved; the auxiliary mechanism pushes the plate through the spring and trapezoidal pushing plate With the cooperation of the workpiece, the workpiece is launched.

Benefits of technology

It improves the demolding efficiency of aluminum sheets, reduces mold wear, simplifies the workpiece removal process, and improves the overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of dies, and particularly relates to an instrument panel decoration strip aluminum sheet forming die which comprises a machining table. A demolding mechanism is arranged on the top side of the machining table, an auxiliary mechanism is arranged on the bottom side of the machining table, stamping mechanisms are arranged at the two ends of the top side of the machining table, the demolding mechanism comprises a fixing table, a sliding rod is fixed to the inner side of the fixing table, and a lead screw is rotationally installed on the inner side of the fixing table on the other side. Lower dies are symmetrically installed on the top side of the machining table in a sliding mode, sliding bases are fixed to the side faces of the lower dies, connecting bases are fixed to the other sides of the lower dies, servo motors are fixed to the side face of the fixed table, and the servo motors are controlled to drive lead screws at the output ends to rotate, so that the lower dies on the two sides are driven to rotate under cooperation of the sliding bases. The aluminum sheet workpieces are separated on the two sides of the sliding rod in a sliding mode, so that the aluminum sheet workpieces are conveniently taken out from the inner side of the lower mold, the demolding efficiency is improved, and the problems that an existing forming mold is large in abrasion and inconvenient to demold are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a molding mold for an aluminum sheet of a dashboard trim strip. Background Art

[0002] Dashboard trim aluminum sheet is made of metal aluminum and is usually installed on the car dashboard or other equipment as a decoration to improve its appearance and aesthetics. The production and processing of this aluminum sheet requires the use of a forming mold to stamp the aluminum plate.

[0003] An aluminum sheet product extrusion forming mold with announcement number CN209035156U, with an upper mold as the main body, a lower mold arranged on the bottom side of the upper mold, a longitudinal steel plate arranged on the inner side of the lower mold, a transverse steel plate arranged on the inner side of the lower mold, and the transverse steel plate and the longitudinal steel plate are perpendicular to each other, longitudinal steel plate snap-in slots are evenly opened on the top side of the longitudinal steel plate, transverse steel plate snap-in slots are evenly opened on the bottom side of the transverse steel plate, longitudinal edge slots are opened on the inner side of the lower mold at both ends of the longitudinal steel plate, and transverse edge slots are opened on the inner side of the lower mold at both ends of the transverse steel plate. The forming mold can reduce the production cost of the mold by replacing metal raw materials with resin materials, and the mold has a short production and processing cycle, and can be mass-produced to improve the production efficiency of aluminum sheets.

[0004] There are still problems in the extrusion molding die of the aluminum sheet product described above. The resin material used therein is subject to greater wear during the stamping process, and the aluminum sheet after extrusion molding is easily adhered to the inside of the resin mold, making it inconvenient to demold, resulting in a decrease in the processing efficiency of the aluminum sheet. Therefore, a molding die for an aluminum sheet for an instrument panel trim is proposed. Utility Model Content

[0005] In order to make up for the shortcomings of the prior art, the molding dies on the market use resin materials, which are greatly worn during the stamping process and are inconvenient to demould, resulting in a decrease in the processing efficiency of aluminum sheets. The utility model proposes a molding die for an aluminum sheet of an instrument panel trim.

[0006] The technical solution adopted by the utility model to solve its technical problem is: the forming mold of the dashboard trim aluminum sheet described in the utility model includes a processing table; a demoulding mechanism is arranged on the top side of the processing table, an auxiliary mechanism is arranged on the bottom side of the processing table, stamping mechanisms are arranged on both ends of the top side of the processing table, and fixed tables are fixed on the four corners of the top side of the processing table.

[0007] Preferably, the demoulding mechanism includes a fixed table, a sliding rod is fixed on the inner side of the fixed table, and a screw is rotatably installed on the inner side of the fixed table on the other side, and the threads at both ends of the screw are in opposite directions. A lower mold is symmetrically and slidably installed on the top side of the processing table, a sliding seat is fixed on the side of the lower mold, and a connecting seat is fixed on the other side of the lower mold. A servo motor is fixed on the side of the fixed table, and the output end of the servo motor passes through the fixed table and is fixedly connected to the screw, the sliding seat is slidably installed on the sliding rod, and the connecting seat is rotatably installed on the screw, and a limit rod is symmetrically fixed on the bottom side of the processing table. The screw is used in conjunction with the lower mold, so that the molds can be separated after stamping to take out the workpiece, thereby improving the processing efficiency of the aluminum sheet.

[0008] Preferably, the auxiliary mechanism includes a limit rod, a limit seat is slidably mounted on the limit rod, a trapezoidal push plate is fixed to the inner side of the limit seat, a first spring is fixedly connected between the limit seat and the processing table, the first spring is mounted on the limit rod, a rectangular hole is opened at the center of the processing table, the trapezoidal push plate is buckled on the inner side of the rectangular hole, the top side of the trapezoidal push plate passes through the rectangular hole and fits tightly with the bottom surface of the lower mold, an upper mold is provided on the top side of the lower mold, and the first spring cooperates with the trapezoidal push plate, so that when the lower mold is opened, the workpiece can be pushed out from the inner side of the lower mold, which makes it more convenient for the operator to take out the workpiece.

[0009] Preferably, the stamping mechanism includes an upper mold, support plates are fixed at the bottom ends of both sides of the upper mold, fixed seats are symmetrically fixed at both ends of the processing table, a hydraulic cylinder is fixed on the top side of the fixed seat, a hydraulic rod is slidably installed on the inner side of the hydraulic cylinder, the hydraulic rod is slidably inserted into the inner side of the fixed seat, the top end of the hydraulic rod passes through the fixed seat and is fixedly connected to the support plate, support legs are fixed at both ends of the bottom side of the processing table, a hydraulic cylinder is used, and with the cooperation of the hydraulic rod, the upper mold can move in a straight line in the vertical direction, so that the upper mold can be accurately moved to the stamping processing position, thereby improving the efficiency of the stamping processing.

[0010] Preferably, it also includes a positioning mechanism, the positioning mechanism includes a slide slot, a push block is slidably installed on the inner side of the slide slot, and the push block is slidably inserted into the inner surface of the lower mold, a trapezoidal holder is fixed on the top side of the push block, the top side of the slide slot is connected to the external environment, and the trapezoidal holder is slidably installed on the top side of the slide slot, a second spring is fixedly connected between the push block and one end of the inner side of the slide slot, and a positioning block is symmetrically fixed on the bottom side of the upper mold, and the positioning block is located on the top side of the slide slot. The positioning block cooperates with the slide slot to play a role in positioning during the mold closing process, and during the mold closing process, the trapezoidal holder can be pulled to drive the push block to shrink to the inside of the mold, which facilitates demoulding without affecting the stamping process of the aluminum sheet.

[0011] The utility model is beneficial in that:

[0012] 1. The utility model adopts a structural design of a forming mold for an aluminum sheet of an instrument panel trim, and sets a demoulding mechanism. When the mold is opened after the stamping process on the aluminum sheet is completed, the servo motor is controlled to drive the output end lead screw to rotate, thereby driving the lower molds on both sides through the connecting seat. With the cooperation of the sliding seat, the lower molds slide to both sides on the sliding rod and separate, so that the aluminum sheet workpiece is conveniently taken out from the inner side of the lower mold, the demoulding efficiency is improved, and the problem that the existing forming molds are greatly worn and inconvenient to demould is solved.

[0013] 2. The utility model adopts a structural design of a forming mold for an aluminum sheet of an instrument panel trim, and through an auxiliary mechanism, when the lower mold is separated to both sides, the first spring is in a stretched state, which pulls the limit seat to slide upward on the limit rod, thereby driving the trapezoidal push plate to move upward, so that it contacts the aluminum sheet and pushes it out from the inside of the lower mold to facilitate the removal of the workpiece. When processing again, the lower mold is merged to push the inclined surfaces on both sides of the trapezoidal push plate to make it drop and reset for the next processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure from the front.

[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the demoulding mechanism from a top view.

[0017] Figure 3 It is a side view of the three-dimensional structure of the auxiliary mechanism.

[0018] Figure 4 It is a front view of the three-dimensional structure cross-section of the stamping mechanism.

[0019] Figure 5 It is a side view of the three-dimensional structure of the positioning mechanism.

[0020] Figure 6 It is a schematic diagram of the overall main view three-dimensional structure.

[0021] Figure 7 It is a schematic diagram of the overall three-dimensional structure when viewed from above.

[0022] In the figure: 1, processing table; 101, support leg; 2, lower mold; 3, connecting seat; 4, sliding seat; 5, fixed table; 6, sliding rod; 7, screw rod; 8, servo motor; 9, limit rod; 10, limit seat; 11, trapezoidal push plate; 12, first spring; 13, rectangular hole; 14, fixed seat; 15, hydraulic cylinder; 16, hydraulic rod; 17, support plate; 18, upper mold; 19, slide; 20, push block; 21, trapezoidal seat; 22, second spring; 23, positioning block; 24, limit plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 As shown, a forming mold for an aluminum sheet of a dashboard trim strip comprises a processing table 1; a demoulding mechanism is arranged on the top side of the processing table 1, an auxiliary mechanism is arranged on the bottom side of the processing table 1, a stamping mechanism is arranged on both ends of the top side of the processing table 1, and a fixing table 5 is fixed at the four corners of the top side of the processing table 1;

[0025] See also Figure 2 As shown, the demoulding mechanism includes a fixed table 5, a sliding rod 6 is fixed on the inner side of the fixed table 5, a screw rod 7 is rotatably installed on the inner side of the fixed table 5 on the other side, and the threads at both ends of the screw rod 7 are in opposite directions, a lower mold 2 is symmetrically slidably installed on the top side of the processing table 1, a sliding seat 4 is fixed on the side of the lower mold 2, a connecting seat 3 is fixed on the other side of the lower mold 2, a servo motor 8 is fixed on the side of the fixed table 5, the output end of the servo motor 8 passes through the fixed table 5 and is fixedly connected with the screw rod 7, the sliding seat 4 is slidably installed on the sliding rod 6, the connecting seat 3 is rotatably installed on the screw rod 7, and a limiting rod 9 is symmetrically fixed on the bottom side of the processing table 1; during operation, when encountering the problem that the existing molding mold is inconvenient to demould, through the structure of the demoulding mechanism, when the aluminum sheet is opened after the stamping process is completed, the servo motor 8 is controlled to drive the output end screw rod 7 to rotate, thereby driving the lower molds 2 on both sides through the connecting seat 3, and with the cooperation of the sliding seat 4, sliding to both sides on the sliding rod 6 and separating, so as to facilitate the removal of the aluminum sheet workpiece from the inner side of the lower mold 2, thereby improving the efficiency of demoulding.

[0026] See also Figure 3As shown, the auxiliary mechanism includes a limit rod 9, a limit seat 10 is slidably mounted on the limit rod 9, a trapezoidal push plate 11 is fixed inside the limit seat 10, a first spring 12 is fixedly connected between the limit seat 10 and the processing table 1, the first spring 12 is mounted on the limit rod 9, a rectangular hole 13 is opened at the center of the processing table 1, the trapezoidal push plate 11 is buckled inside the rectangular hole 13, the top side of the trapezoidal push plate 11 passes through the rectangular hole 13 and fits tightly with the bottom surface of the lower mold 2, and the top side of the lower mold 2 is provided with a An upper mold 18 is provided; during operation, when the aluminum sheet is inconvenient to be taken out from the inside of the mold, through the structure of the auxiliary mechanism, when the lower mold 2 is separated to both sides, the first spring 12 is in a stretched state, which pulls the limit seat 10 to slide upward on the limit rod 9, thereby driving the trapezoidal push plate 11 to move upward, so that it contacts the aluminum sheet and pushes it out from the inside of the lower mold 2, so as to facilitate the removal of the workpiece. When processing again, the lower mold 2 is merged to push the inclined surfaces on both sides of the trapezoidal push plate 11 to make it drop and reset for the next processing.

[0027] See also Figure 4 As shown, the stamping mechanism includes an upper mold 18, support plates 17 are fixed to the bottom ends of both sides of the upper mold 18, fixed seats 14 are symmetrically fixed at both ends of the processing table 1, a hydraulic cylinder 15 is fixed to the top side of the fixed seat 14, a hydraulic rod 16 is slidably installed on the inner side of the hydraulic cylinder 15, the hydraulic rod 16 is slidably inserted into the inner side of the fixed seat 14, the top of the hydraulic rod 16 passes through the fixed seat 14 and is fixedly connected to the support plate 17, and support legs 101 are fixed to both ends of the bottom side of the processing table 1; during operation, when encountering the problem of low processing efficiency of the existing forming mold, the workpiece is placed on the inner side of the lower mold 2 through the structure of the stamping mechanism, and the hydraulic cylinder 15 is controlled to contract the inner hydraulic rod 16, so that the upper mold 18 is accurately dropped in the vertical direction through the support plate 17, so that it is buckled on the top side of the lower mold 2, so as to perform stamping processing on the workpiece, and then the hydraulic cylinder 15 is controlled to drive the upper mold 18 to rise, and the processed workpiece is taken out, so that the processing of the decorative strip aluminum sheet can be completed, which is simple to operate and easy to use.

[0028] See also Figure 5As shown, it also includes a positioning mechanism, which includes a slide groove 19, a push block 20 is slidably installed on the inner side of the slide groove 19, and the push block 20 is slidably inserted into the inner surface of the lower mold 2, a trapezoidal clamping seat 21 is fixed on the top side of the push block 20, the top side of the slide groove 19 is communicated with the external environment, and the trapezoidal clamping seat 21 is slidably installed on the top side of the slide groove 19, a second spring 22 is fixedly connected between the push block 20 and one end of the inner side of the slide groove 19, and a positioning block 23 is symmetrically fixed on the bottom side of the upper mold 18, and the positioning block 23 is located on the top side of the slide groove 19; during operation, when encountering the problem that the mold cannot be accurately closed, the workpiece is placed in the mold groove inside the lower mold 2 through the structure of the positioning mechanism, and the upper mold 18 is lowered and buckled on the top side of the lower mold 2 by controlling the stamping mechanism. During the process of the upper mold 18 descending, the positioning block 23 will be driven along The upper mold 18 and the lower mold 2 are tightly fitted, and the positioning block 23 is installed on the top side of the slide groove 19 to prevent the push block 20 from affecting the stamping process. After the processing is completed, the upper mold 18 is separated from the lower mold 2. At the same time, when the lower mold 2 is opened, the second spring 22 pushes the push block 20 to extend from the inside of the slide groove 19 under the action of its own elastic force, thereby pushing the workpiece that has completed the stamping process out of the lower mold 2, making it more convenient to take it out.

[0029] See also Figure 7 As shown, a limiting plate 24 is fixed to the bottom side of the limiting rod 9; during operation, when the trapezoidal push plate 11 falls off due to force and cannot be reset, the structure of the limiting plate 24 can prevent the trapezoidal push plate 11 from being pulled out from the bottom side of the limiting rod 9, thereby preventing it from falling off due to force, thereby ensuring the normal use of the mold.

[0030] Working principle: the dashboard trim aluminum sheet is made of metal aluminum and is usually installed on the car dashboard or other equipment for decoration to improve its appearance and aesthetics. The production and processing of the aluminum sheet requires the use of a forming mold to stamp the aluminum sheet. The existing forming mold uses resin materials, which are more worn during the stamping process, and the aluminum sheet after extrusion is easy to adhere to the inside of the resin mold, which is not convenient for demolding, resulting in a decrease in the processing efficiency of the aluminum sheet. In order to solve this problem, a demolding mechanism and an auxiliary mechanism are set to place the workpiece inside the lower mold 2 and control the hydraulic cylinder. 15 contracts the inner hydraulic rod 16, thereby pulling the upper mold 18 down accurately in the vertical direction through the support plate 17, so that the upper mold 18 is buckled on the top side of the lower mold 2. During the descending process of the upper mold 18, the positioning block 23 is driven to descend in the vertical direction. When the positioning block 23 moves to the top side of the slide groove 19, the inclined surface of the positioning block 23 contacts the inclined surface of the trapezoidal holder 21. At this time, the positioning block 23 pushes the trapezoidal holder 21 to slide on the top side of the slide groove 19, thereby driving the push block 20 to slide inwardly of the slide groove 19 and compressing the second spring 22. At this time, the push block 20 contracts to the lower mold 2 The inner slide groove 19 is in the same plane as the inner surface of the lower mold 2. At this time, the upper mold 18 is tightly fitted with the lower mold 2. The positioning block 23 is inserted and installed on the top side of the slide groove 19 to prevent the push block 20 from affecting the stamping process, thereby stamping the workpiece. After that, the hydraulic cylinder 15 is controlled to drive the upper mold 18 to rise. At this time, the servo motor 8 is controlled to drive the output end screw 7 to rotate, thereby driving the lower molds 2 on both sides through the connecting seat 3. With the cooperation of the sliding seat 4, they slide to both sides on the sliding rod 6 and separate. At this time, the second spring 22 pushes the push block 20 under the action of its own elastic force. It extends out from the inner side of the slide slot 19, thereby pushing the workpiece that has completed the stamping process out of the lower mold 2. At the same time, under the action of the elastic force of the first spring 12, the limit seat 10 is pulled to slide upward on the limit rod 9, thereby driving the trapezoidal push plate 11 to move upward, making it contact with the aluminum sheet and ejecting it from the inner side of the lower mold 2, so as to facilitate the removal of the workpiece. When processing again, the servo motor 8 is controlled in the same way to merge the lower molds 2 on both sides, and push the inclined surfaces on both sides of the trapezoidal push plate 11 to make it drop and reset, so as to carry out the next processing, which solves the problem that the existing molding mold is more worn and inconvenient to demould.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A forming die for an aluminum sheet for an instrument panel trim, characterized in that: It comprises a processing table (1); a demoulding mechanism is arranged on the top side of the processing table (1), an auxiliary mechanism is arranged on the bottom side of the processing table (1), punching mechanisms are arranged at both ends of the top side of the processing table (1), and fixed tables (5) are fixed at the four corners of the top side of the processing table (1); The demoulding mechanism comprises a fixed table (5), a sliding rod (6) is fixed on the inner side of the fixed table (5), a screw rod (7) is rotatably mounted on the inner side of the fixed table (5) on the other side, and the threads at both ends of the screw rod (7) are in opposite directions, a lower mold (2) is symmetrically slidably mounted on the top side of the processing table (1), a sliding seat (4) is fixed on the side of the lower mold (2), a connecting seat (3) is fixed on the other side of the lower mold (2), and a servo motor (8) is fixed on the side of the fixed table (5).

2. The forming die of the aluminum sheet of the dashboard trim according to claim 1, characterized in that: The output end of the servo motor (8) passes through the fixed platform (5) and is fixedly connected to the screw rod (7); the sliding seat (4) is slidably mounted on the sliding rod (6); the connecting seat (3) is rotatably mounted on the screw rod (7); and a limit rod (9) is symmetrically fixed to the bottom side of the processing platform (1).

3. The forming die of the aluminum sheet of the dashboard trim according to claim 2, characterized in that: The auxiliary mechanism comprises a limit rod (9), a limit seat (10) is slidably mounted on the limit rod (9), a trapezoidal push plate (11) is fixed inside the limit seat (10), and a first spring (12) is fixedly connected between the limit seat (10) and the processing table (1).

4. The forming die of the aluminum sheet of the dashboard trim according to claim 3, characterized in that: The first spring (12) is sleeved on the limit rod (9); a rectangular hole (13) is provided at the center of the processing table (1); the trapezoidal push plate (11) is buckled inside the rectangular hole (13); the top side of the trapezoidal push plate (11) passes through the rectangular hole (13) and fits tightly with the bottom surface of the lower mold (2); and an upper mold (18) is provided on the top side of the lower mold (2).

5. The forming die of the aluminum sheet of the dashboard trim according to claim 4, characterized in that: The punching mechanism comprises an upper die (18), support plates (17) are fixed to the bottom ends of both sides of the upper die (18), fixed seats (14) are symmetrically fixed to both ends of the processing table (1), and a hydraulic cylinder (15) is fixed to the top side of the fixed seat (14).

6. The forming die of the aluminum sheet of the dashboard trim according to claim 5, characterized in that: A hydraulic rod (16) is slidably mounted on the inner side of the hydraulic cylinder (15), and the hydraulic rod (16) is slidably inserted into the inner side of the fixed seat (14). The top end of the hydraulic rod (16) passes through the fixed seat (14) and is fixedly connected to the support plate (17). Support legs (101) are fixed at both ends of the bottom side of the processing table (1), and sliding grooves (19) are symmetrically provided on the inner side of the lower mold (2).

7. The forming die of the aluminum sheet of the dashboard trim according to claim 6, characterized in that: The mold further comprises a positioning mechanism, which comprises a slide groove (19), a push block (20) is slidably mounted inside the slide groove (19), and the push block (20) is slidably inserted into the inner surface of the lower mold (2), a trapezoidal holder (21) is fixed on the top side of the push block (20), the top side of the slide groove (19) is connected to the external environment, and the trapezoidal holder (21) is slidably mounted on the top side of the slide groove (19).

8. The forming die of the aluminum sheet of the dashboard trim according to claim 7, characterized in that: A second spring (22) is fixedly connected between the push block (20) and one end of the inner side of the slide groove (19), and a positioning block (23) is symmetrically fixed to the bottom side of the upper mold (18), and the positioning block (23) is located on the top side of the slide groove (19).

Citation Information

Patent Citations

  • Aluminum sheet product extrusion forming die

    CN209035156U