Drying tail gas treatment equipment for artificial board production
By designing a artificial board production exhaust treatment equipment that includes a box, an adjustable photolysis catalytic oxidation mechanism and a leaky box, the problem of difficulty in dealing with the artificial board production exhaust gas in the existing technology is solved, and multi-level purification and economical exhaust gas are achieved Affordable treatment effect.
Patent Information
- Application Number
- CN202420714413.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The prior art is difficult to effectively deal with the exhaust gas generated in the production of artificial boards. The exhaust gas volume is large, the dust content is high, the temperature is high, the organic content is low, and the gas treatment technology on the market is high, making it difficult to apply in the artificial board industry.
A drying exhaust gas treatment equipment for artificial board production is designed, including a box, an adjustable photolysis catalytic oxidation mechanism and a leaking hole box. The equipment filters dust through the intake pipe filter, UV photolysis catalytic oxidation lamp decomposes harmful gases, and activated carbon particles adsorb residual gas, achieving multi-layer purification of exhaust gas.
The equipment can effectively treat industrial exhaust gases with large gas volume, high dust content, high temperature and low organic matter concentration, reduce treatment costs, provide an affordable solution, and significantly improve environmental pollution problems.
Smart Images

Figure CN222518248U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of artificial board production, in particular to a drying tail gas treatment device for artificial board production. Background Art
[0002] With the continuous development of social economy, people have higher and higher requirements for the quality of living environment. At present, protecting the environment has become a consensus among people, and this is also true in the manufacturing process of industrial wood. Compared with wood itself, the performance of artificial boards will be more stable after deep processing, and it is not easily affected by environmental factors such as temperature and humidity, so it has stronger anti-deformation ability. In particular, for scenes used in humid environments, artificial boards are more durable than wood, and are not easy to expand or deform due to humidity, thus ensuring the service life. Therefore, it is necessary to purify the waste gas generated by the production of artificial boards to prevent it from polluting the air;
[0003] At present, the tail gas emission of artificial board factories is basically self-emission, and the dust is filtered by filters. The main components of the tail gas of artificial board production are fiber dust, formaldehyde, volatile organic gas (VOC) and odor. In addition, the tail gas of artificial board production has a large volume, high dust content and high temperature, which will have an adverse impact on the environment.
[0004] The gas treatment technology currently available on the market cannot handle industrial exhaust gas with the characteristics of large gas volume, high dust content, high temperature and low organic matter concentration. The imported technology has high equipment cost and high operating costs, which makes the artificial board industry, which is already operating at a low profit, even worse. For this reason, we propose an exhaust gas treatment equipment for drying in the production of artificial boards. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide an exhaust gas treatment equipment for drying of artificial board production, which can treat industrial exhaust gas with the characteristics of large gas volume, high dust content, high temperature, low organic matter concentration, etc., and has a relatively low cost, which can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an exhaust gas treatment device for drying in the production of artificial boards, comprising a box body, an adjustable photocatalytic oxidation mechanism and a leak box;
[0007] Box body: An air outlet duct is provided at the air outlet on the right end, an air inlet duct is provided at the air inlet on the left end of the box body, and traction hooks are provided at the upper ends of the front and rear ends of the box body;
[0008] Adjustable photocatalytic oxidation mechanism: it is arranged at the left end of the box;
[0009] Leakage box: It is plugged into the socket on the right side of the box body. The inside of the leakage box is filled with evenly distributed activated carbon particles. The left wall of the socket is provided with evenly distributed air holes 1, and the right wall of the socket is provided with evenly distributed air holes 2. The air holes 1 are connected to the inside of the box body, and the air holes 2 are connected to the inside of the air outlet pipe.
[0010] Among them: an air intake duct filter is arranged at the inner center of the air intake duct, which processes the drying exhaust gas from the production of artificial boards through three layers of purification and filtration, making the treatment more thorough and comprehensive, and being able to process industrial exhaust gas with the characteristics of large gas volume, high dust content, high temperature, and low organic matter concentration, and the cost is relatively low.
[0011] Furthermore, it also includes a drainage trough, which is opened on the left side of the bottom wall of the box body. A drainage pipe is provided at the drainage hole at the bottom of the front end of the box body. The drainage pipe is connected to the drainage trough. A drainage valve is connected in series in the middle of the drainage pipe to discharge water generated by the adjustable photocatalytic oxidation mechanism.
[0012] Furthermore, it also includes a dust box, which is arranged at the dust discharge port at the lower end of the air intake duct, and a dust receiving tray is placed inside the dust box through a bracket, and the dust receiving tray is supported by the lower end bracket, and a dust box door is hinged at the left side of the dust box through a hinge, and a handle is installed in the middle of the left side of the dust box door to store dust filtered by the air intake duct filter.
[0013] Furthermore, a single chip microcomputer is provided on the front side of the box, and an input end of the single chip microcomputer is electrically connected to an external power supply to intelligently control the rotation of the motor.
[0014] Furthermore, the adjustable photocatalytic oxidation mechanism includes a UV photocatalytic oxidation lamp, a support plate shaft and a support plate. The support plate shaft is rotatably connected to the left sides of the front and rear inner walls of the box respectively. A support plate is fixedly connected between every two corresponding front and rear support plate shafts. The interior of the support plate is provided with a UV photocatalytic oxidation lamp. The input end of the UV photocatalytic oxidation lamp is electrically connected to the output end of the single-chip microcomputer. The UV photocatalytic oxidation lamp can oxidize the exhaust gas. The support plate shaft and the support plate support the UV photocatalytic oxidation lamp.
[0015] Furthermore, the adjustable photocatalytic oxidation mechanism also includes a motor, a wheel shaft, a wheel, a connecting rod rack plate and a gear. The motor is arranged on the left side of the box, and a wheel shaft is provided on the right side of the output shaft of the motor. The wheel shaft is rotatably connected to the left end of the box. A wheel is provided on the wheel shaft located inside the box, and a connecting rod is rotatably connected to the right edge of the wheel through a fixed pin. Two upper and lower symmetrical slide rails are provided on the left side of the interior of the box, and a rack plate is slidably connected between the two slide rails. The lower end of the rack plate is rotatably connected to the upper end of the connecting rod through a pin shaft. The gears are fixedly sleeved on the middle part of the support plate shaft on the front side, and the rack plates are meshed with the gears respectively. A partition is provided on the right side of the bottom wall of the box, and the UV photocatalytic oxidation lamps are all located on the left side of the partition. The input end of the motor is electrically connected to the output end of the single-chip microcomputer to control the rotation of the UV photocatalytic oxidation lamp so that the UV photocatalytic oxidation lamp can irradiate without dead angles.
[0016] Furthermore, a pull-out handle is provided on the front side of the leak box, so that the leak box can be freely disassembled to replace the activated carbon in the leak box.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the tail gas treatment equipment for drying of artificial board production has the following advantages:
[0018] The exhaust gas containing dust enters from the intake duct. There is a channel at the lower end of the intake duct. After being filtered by the filter screen of the intake duct, the dust falls into the channel at the lower end of the intake duct by its own weight and enters the dust box. Finally, large particles of dust fall on the dust receiving plate. The exhaust gas further enters the adjustable photocatalytic oxidation mechanism. Through the internal structure of the box and the setting of the partition, the exhaust gas is prompted to take a Z-shaped track inside the box. At the same time, the single-chip microcomputer turns on the UV photocatalytic oxidation lamp. The UV photocatalytic oxidation lamp decomposes oxygen into free oxygen and ozone through ultraviolet radiation, and then decomposes harmful gases and particulate matter into harmless substances. Since the energy of ultraviolet rays is very high, ozone and free oxygen have strong oxidizing ability, which can quickly oxidize and decompose harmful substances, ensuring that the subsequent tail gas can be fully and strongly oxidized and decomposed. At the same time, the single-chip microcomputer controls the operation of the motor, and the output shaft of the motor drives the rotor shaft and the rotor to rotate. The rack plate is pulled by the connecting rod to slide back and forth between the two slide rails, and then the rack plate and the gear are meshed and driven, and finally the UV photolysis catalytic oxidation lamp, the support plate shaft and the support plate are driven to rotate, so that the UV photolysis catalytic oxidation lamp can be irradiated without dead angles. The water and harmless gas produced by the treated tail gas enter the drainage trough respectively. The water in the drainage trough is discharged in time periods through the drainage pipe by the switch of the drainage valve. Other gases enter the leak box through the air vent, and the activated carbon particles filled in the leak box further adsorb and evolve the gas. The drying tail gas produced by the artificial board is purified and filtered through three layers, and the treatment is more thorough and comprehensive. It can treat industrial tail gas with large gas volume, high dust content, high temperature, low organic matter concentration, etc., and the cost is relatively low. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the box body of the utility model;
[0021] Figure 3 This is a structural schematic diagram of the leakage box of the utility model;
[0022] Figure 4 It is a partial structural schematic diagram of the adjustable photocatalytic oxidation mechanism of the utility model;
[0023] Figure 5 It is a left-side structural schematic diagram of the box body of the utility model.
[0024] In the figure: 1 box body, 2 traction ear, 3 adjustable photocatalytic oxidation mechanism, 31 motor, 32 rotor shaft, 33 rotor, 34 connecting rod, 35 rack plate, 36 gear, 37 UV photocatalytic oxidation lamp, 38 support plate shaft, 39 support plate, 4 drainage valve, 5 drainage pipe, 6 outlet pipe, 7 intake pipe, 8 pull-out handle, 9 leak box, 10 intake pipe filter, 11 air vent 1, 12 air vent 2, 13 handle, 14 dust receiving tray, 15 dust box, 16 dust box door, 17 partition, 18 drainage trough, 19 single chip microcomputer. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 , This embodiment provides a technical solution: a drying tail gas treatment device for artificial board production, comprising a box body 1, an adjustable photocatalytic oxidation mechanism 3 and a leak box 9;
[0027] Box 1: An air outlet duct 6 is provided at the air outlet on the right end, an air inlet duct 7 is provided at the air inlet on the left end of the box 1, and traction hooks 2 are provided at the upper ends of both front and rear ends of the box 1 to facilitate overall traction and movement;
[0028] Adjustable photocatalytic oxidation mechanism 3: It is arranged at the left end of the box body 1. The adjustable photocatalytic oxidation mechanism 3 includes a UV photocatalytic oxidation lamp 37, a support plate shaft 38 and a support plate 39. The support plate shaft 38 is rotatably connected to the left side of the front and rear inner walls of the box body 1 respectively. A support plate 39 is fixedly connected between each two front and rear corresponding support plate shafts 38. The interior of the support plate 39 is provided with a UV photocatalytic oxidation lamp 37. The input end of the UV photocatalytic oxidation lamp 37 is electrically connected to the output end of the single-chip computer 19 to support the placement and rotation of the light so that the light can increase the irradiation area as much as possible. The adjustable photocatalytic oxidation mechanism The box 1 further comprises a motor 31, a rotating wheel shaft 32, a rotating wheel 33, a connecting rod 34, a rack plate 35 and a gear 36. The motor 31 is arranged on the left side of the box 1. The rotating wheel shaft 32 is arranged on the right side of the output shaft of the motor 31. The rotating wheel shaft 32 is rotatably connected to the left end of the box 1. The rotating wheel 33 is arranged on the rotating wheel shaft 32 inside the box 1. The right edge of the rotating wheel 33 is rotatably connected to the connecting rod 34 through a fixing pin. Two upper and lower symmetrical slide rails are arranged on the left side of the box 1. A rack plate 35 is slidably connected between the two slide rails. The lower end of the rack plate 35 is rotatably connected to the upper end of the connecting rod 34 through a pin shaft. The gears 36 are fixed to the box 1 and the lower end of the rack plate 35 is rotatably connected to the upper end of the connecting rod 34 through a pin shaft. The fixed sleeve is arranged in the middle of the support plate shaft 38 on the front side, and the rack plate 35 is meshed and connected with the gear 36 respectively. The right side of the bottom wall of the box body 1 is provided with a partition 17, and the UV photolysis catalytic oxidation lamp 37 is located on the left side of the partition 17. The input end of the motor 31 is electrically connected to the output end of the single-chip computer 19. At the same time, the single-chip computer 19 turns on the UV photolysis catalytic oxidation lamp 37. The UV photolysis catalytic oxidation lamp 37 decomposes oxygen into free oxygen and ozone through ultraviolet radiation, and then decomposes harmful gases and particulate matter into harmless substances. Due to the high energy of ultraviolet rays, ozone and free oxygen have strong oxidizing ability, which can quickly oxidize harmful substances. Decomposition, to ensure that the subsequent exhaust gas can be fully strongly oxidized and decomposed. At the same time, the single-chip microcomputer 19 controls the operation of the motor 31. The output shaft of the motor 31 drives the wheel shaft 32 and the wheel 33 to rotate. The rack plate 35 is pulled by the connecting rod 34 to slide back and forth between the two slide rails, and then the rack plate 35 is meshed with the gear 36 to drive, and finally drives the UV photolysis catalytic oxidation lamp 37, the support plate shaft 38 and the support plate 39 to rotate, so that the UV photolysis catalytic oxidation lamp 37 can be illuminated without blind spots. A pull-out handle 8 is provided on the front side of the leak box 9, and the leak box 9 can be freely disassembled to facilitate the replacement of the activated carbon particles inside.
[0029] Leakage box 9: It is plugged into the socket on the right side of the box body 1. The interior of the leakage box 9 is filled with evenly distributed activated carbon particles. The left wall of the socket is provided with evenly distributed air holes 11, and the right wall of the socket is provided with evenly distributed air holes 2 12. The air holes 11 are all connected to the interior of the box body 1, and the air holes 2 12 are all connected to the interior of the outlet pipe 6. Other gases enter the leakage box 9 through the air holes 11, and the activated carbon particles filled in the leakage box 9 further adsorb and evolve the gas, and the clean gas flows out from the air holes 2 12 and is finally discharged through the outlet pipe 6;
[0030] Among them: an air intake duct filter 10 is arranged at the inner center of the air intake duct 7 to filter dust in the air for a good working environment for exhaust gas treatment, and also includes a drainage groove 18, which is opened on the left side of the bottom wall of the box body 1, and a drainage duct 5 is arranged at the drainage hole at the bottom of the front end of the box body 1, and the drainage duct 5 is connected to the drainage groove 18, and a drainage valve 4 is connected in series in the middle of the drainage duct 5, and the water and harmless gas generated by the treated exhaust gas enter the drainage groove 18 respectively, and the water in the drainage groove 18 is discharged through the drainage duct 5 by the switch of the drainage valve 4 in a time period, and also includes a dust box 15, which is arranged at the dust discharge port at the lower end of the air intake duct 7, and the interior of the dust box 15 is placed with a A dust receiving tray 14 is supported by a lower bracket, a dust box door 16 is hinged at the left side of the dust box 15 through a hinge, and a handle 13 is installed in the middle of the left side of the dust box door 16. After being filtered by the air intake duct filter 10, the dust falls into the channel at the lower end of the air intake duct 7 and enters the dust box 15 by its own weight. Finally, large particles of dust fall on the dust receiving tray 14. The dust box door 16 is opened by the handle 13 for centralized processing, which can avoid smoke and dust flying and provide a good working environment. A single-chip microcomputer 19 is provided on the front side of the box body 1, and the input end of the single-chip microcomputer 19 is electrically connected to an external power supply to control the motor 1 and the UV photocatalytic oxidation lamp 37 for intelligent control, which is convenient for personnel control.
[0031] The utility model provides an exhaust gas treatment device for drying of artificial board production, and the working principle is as follows: exhaust gas containing dust enters from an air intake pipe 7, a channel is opened at the lower end of the air intake pipe 7, and is filtered by an air intake pipe filter 10. The dust falls into the channel at the lower end of the air intake pipe 7 by its own weight and enters the dust box 15. Finally, large particles of dust fall on the dust receiving plate 14. The exhaust gas further enters the adjustable photocatalytic oxidation mechanism 3. Through the internal structure of the box body 1 and the setting of the partition 17, the exhaust gas is prompted to follow a Z-shaped track inside the box body 1. At the same time, the single-chip microcomputer 19 turns on the UV photocatalytic oxidation lamp 37. The UV photocatalytic oxidation lamp 37 decomposes oxygen into free oxygen and ozone through ultraviolet radiation, and then decomposes harmful gases and particulate matter into harmless substances. Since the energy of ultraviolet rays is very high, ozone and free oxygen have strong oxidizing ability, which can quickly oxidize and decompose harmful substances, ensuring that the subsequent exhaust gas can be fully and strongly oxidized and decomposed. At the same time, the single-chip computer 19 controls the operation of the motor 31, and the output shaft of the motor 31 drives the wheel shaft 32 and the wheel 33 to rotate. The rack plate 35 is pulled by the connecting rod 34 to slide back and forth between the two slide rails, and then the rack plate 35 is meshed with the gear 36 to drive, and finally drives the UV photolysis catalytic oxidation lamp 37, the support plate shaft 38 and the 39 support plate 39 to rotate, so that the UV photolysis catalytic oxidation lamp 37 can be irradiated without dead angles. The water and harmless gas produced by the treated exhaust gas enter the drain trough 18 respectively. The water in the drain trough 18 is discharged through the drain pipe 5 by the switch of the drain valve 4 for a period of time. Other gases enter the leak box 9 through the air vent 11, and the activated carbon particles filled in the leak box 9 further adsorb and evolve the gas, and the clean gas flows out from the air vent 2 12, and is finally discharged through the outlet pipe 6.
[0032] It is worth noting that the single chip microcomputer 19 disclosed in the above embodiment can be selected from STM32F103C8T6, the motor 31 can be selected from YX3-250M-2, and the single chip microcomputer 19 controls the motor 31 and the UV photocatalytic oxidation lamp 37 to work using methods commonly used in the prior art.
[0033] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A drying tail gas treatment device for wood-based panel production, characterized in that: It comprises a box body (1), an adjustable photocatalytic oxidation mechanism (3) and a leak box (9); Box body (1): an air outlet (6) is provided at the air outlet on the right end, an air inlet (7) is provided at the air inlet on the left end of the box body (1), and traction hooks (2) are provided at the upper ends of both the front and rear ends of the box body (1); An adjustable photocatalytic oxidation mechanism (3) is arranged at the left end of the box (1); The leak box (9) is plugged into the socket on the right side of the box body (1). The interior of the leak box (9) is filled with evenly distributed activated carbon particles. The left wall of the socket is provided with evenly distributed air holes (11). The right wall of the socket is provided with evenly distributed air holes (12). The air holes (11) are all connected to the interior of the box body (1), and the air holes (12) are all connected to the interior of the air outlet pipe (6). Wherein: an air intake pipe filter (10) is provided at the inner center of the air intake pipe (7).
2. The drying tail gas treatment equipment for wood-based panel production according to claim 1, characterized in that: It also includes a drainage groove (18), which is opened on the left side of the bottom wall of the box body (1). A drainage pipe (5) is provided at the drainage hole at the bottom of the front end of the box body (1). The drainage pipe (5) is connected to the drainage groove (18), and a drainage valve (4) is connected in series in the middle of the drainage pipe (5).
3. The drying tail gas treatment equipment for wood-based panel production according to claim 1, characterized in that: It also includes a dust box (15), which is arranged at the dust discharge port at the lower end of the air inlet duct (7), a dust receiving tray (14) is placed inside the dust box (15) through a bracket, and the dust receiving tray (14) is supported by the lower bracket. A dust box door (16) is hinged at the left side of the dust box (15) at the access port through a hinge, and a handle (13) is installed in the middle of the left side of the dust box door (16).
4. The drying tail gas treatment equipment for wood-based panel production according to claim 1, characterized in that: A single-chip microcomputer (19) is provided on the front side of the box body (1), and an input end of the single-chip microcomputer (19) is electrically connected to an external power supply.
5. The drying tail gas treatment equipment for wood-based panel production according to claim 4, characterized in that: The adjustable photocatalytic oxidation mechanism (3) comprises a UV photocatalytic oxidation lamp (37), a support plate shaft (38) and a support plate (39); the support plate shaft (38) is rotatably connected to the left sides of the front and rear inner walls of the box body (1), and a support plate (39) is fixedly connected between every two corresponding front and rear support plate shafts (38); a UV photocatalytic oxidation lamp (37) is arranged inside the support plate (39); and the input end of the UV photocatalytic oxidation lamp (37) is electrically connected to the output end of the single-chip computer (19).
6. The drying tail gas treatment equipment for wood-based panel production according to claim 5, characterized in that: The adjustable photocatalytic oxidation mechanism (3) further comprises a motor (31), a rotating wheel shaft (32), a rotating wheel (33), a connecting rod (34), a rack plate (35) and a gear (36); the motor (31) is arranged on the left side of the housing (1); a rotating wheel shaft (32) is arranged on the right side of the output shaft of the motor (31); the rotating wheel shaft (32) is rotatably connected to the left end of the housing (1); a rotating wheel (33) is arranged on the rotating wheel shaft (32) inside the housing (1); a connecting rod (34) is rotatably connected to the right edge of the rotating wheel (33) via a fixing pin; the housing (31) is provided with a rotating wheel shaft (32) and a rotating wheel shaft (33) is provided on the right side edge of the rotating wheel shaft (33) via a fixing pin; 1) is provided with two symmetrical slide rails on the left side thereof, a rack plate (35) is slidably connected between the two slide rails, the lower end of the rack plate (35) is rotatably connected to the upper end of the connecting rod (34) through a pin shaft, gears (36) are respectively fixedly sleeved on the middle part of the support plate shaft (38) on the front side, the rack plates (35) are respectively meshed and connected with the gears (36), a partition plate (17) is provided on the right side of the bottom wall of the box body (1), the UV photolysis catalytic oxidation lamps (37) are all located on the left side of the partition plate (17), and the input end of the motor (31) is electrically connected to the output end of the single chip computer (19).
7. The drying tail gas treatment equipment for wood-based panel production according to claim 1, characterized in that: A pull-out handle (8) is provided on the front side of the leak box (9).