Bending equipment for machining small high-frequency transformer

By setting the first bending block and the second bending block in the high-frequency transformer processing bending equipment, and using the motor to perform automatic bending, the problems of low bending efficiency and inconvenient operation of existing equipment are solved, and efficient and simple bending process and improve material utilization and economic benefits.

CN222519627UActive Publication Date: 2025-02-25YIBIN YUHAO TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420976807.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-25
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing high-frequency transformer processing and bending equipment has low bending efficiency and requires multiple manual bending, which is inconvenient to operate and affects efficiency.

Method used

A small high-frequency transformer processing and bending device is designed, and by setting the first bending block and the second bending block, the initial and final bending are performed using the motor to reduce manual operation.

Benefits of technology

Improve bending efficiency, simplify operation, save materials, and adjust bending size according to production needs, improving material utilization and economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a small high-frequency transformer machining and bending device, and relates to the technical field of transformers. A supporting column is fixedly connected to the top of the workbench, a first supporting plate is fixedly connected to the top of the supporting column, a T-shaped table is fixedly connected to the top of the workbench, a first sliding groove is formed in the top of the T-shaped table, a first bending block is fixedly connected to the top of the T-shaped table, and a pushing groove is formed in the top of the first bending block. The front face of the first bending block is fixedly connected with a second bending block. According to the bending device, the first bending block and the second bending block are arranged, specifically, the motor I is started to preliminarily bend a bent material above the first bending block, and then the preliminarily bent material above the second bending block is finally bent, so that repeated manual bending is not needed; the material can be replaced only by observing the remaining amount of the material, the bending efficiency is improved, operation is easy, and part of the material can be saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transformers, and in particular relates to a small-sized high-frequency transformer processing and bending device. Background Art

[0002] A high-frequency transformer is a power transformer with an operating frequency exceeding the medium frequency (10kHz). It is mainly used as a high-frequency switching power supply transformer in a high-frequency switching power supply. It is also used as a high-frequency inverter power supply transformer in a high-frequency inverter power supply and a high-frequency inverter welding machine. Generally, a transformer is mainly composed of an iron core, a winding, a fixed bracket and an insulating frame. In order to facilitate installation and fixation, the fixed bracket of a small high-frequency transformer needs to be bent during processing.

[0003] The existing high-frequency transformer processing and bending equipment has low bending efficiency and requires manual bending of the fixed bracket material multiple times, which is inconvenient to operate and affects the efficiency of bending the fixed bracket. Therefore, we propose an automatic processing and bending equipment for a small high-frequency transformer fixed bracket. Utility Model Content

[0004] The purpose of the utility model is to provide a small high-frequency transformer processing and bending equipment. By setting a first bending block and a second bending block, specifically starting a motor to perform preliminary bending on the bent material above the first bending block, and then performing final bending on the material above the second bending block that has been preliminarily bent, the problem of not needing to perform multiple bending manually and only needing to observe the remaining amount of the material to replace the material is solved, thereby improving the bending efficiency and being simple to operate and saving some materials.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a small high-frequency transformer processing and bending equipment, including a workbench, the top of the workbench is fixedly connected to a support column, the top of the support column is fixedly connected to a support plate, the top of the workbench is fixedly connected to a T-shaped stage, the top of the T-shaped stage is provided with a sliding groove, the top of the T-shaped stage is fixedly connected to a first bending block, the top of the first bending block is provided with a pushing groove, and the front of the first bending block is fixedly connected to a second bending block.

[0007] Furthermore, the top of the support plate 1 is fixedly connected to a motor 1, the bottom output end of the motor 1 is fixedly connected to a hydraulic plate, the top of the hydraulic plate is fixedly connected to a sliding rod 1, and the number of the sliding rods 1 is two.

[0008] Furthermore, a fixed plate is fixedly connected to the back of the workbench, a motor 2 is fixedly connected to the right side of the fixed plate, a gear is fixedly connected to the left output end of the motor 2, a rack is meshingly connected to the bottom of the gear, a push plate is fixedly connected to the front of the rack, and a push block is fixedly connected to the front of the push plate.

[0009] Furthermore, a cutter is fixedly connected to the right side of the hydraulic plate, a first bending plate and a second bending plate are fixedly connected to the bottom of the hydraulic plate respectively, a first sliding plate is slidably connected to the inner wall of the first bending plate, and a second sliding plate is slidably connected to the inner wall of the second bending plate.

[0010] Furthermore, a spring 2 is arranged inside the first bending plate, and the top and bottom of the spring 2 are respectively fixedly connected to the bottom of the first bending plate and the top of the first sliding plate; a spring 1 is arranged inside the second bending plate, and the top and bottom of the spring 1 are respectively fixedly connected to the bottom of the second bending plate and the top of the second sliding plate.

[0011] Furthermore, a feed table is fixedly connected to the top of the workbench, a fixed limiting rod is fixedly connected to the top of the workbench, a support plate 2 is fixedly connected to the top of the workbench, a sliding block 2 is arranged inside the support plate 2, a motor 3 is fixedly connected to the front of the support plate 2, and a fixed roller is fixedly connected to the back output end of the motor 3.

[0012] Furthermore, a sliding plate is slidably connected inside the second support plate, a threaded rod is rotatably connected to the top of the sliding plate, a hand wheel is fixedly connected to the top of the threaded rod, and a movable roller is rotatably connected inside the sliding plate.

[0013] Furthermore, a fixed block is fixedly connected to the top of the workbench, a limiting groove is arranged on the top of the fixed block, a sliding block 1 is slidably connected to the outer surface of the fixed block, a sliding limit rod is fixedly connected to the top of the sliding block 1, a sliding groove 2 is provided inside the sliding limit rod, a sliding rod 2 is slidably connected inside the sliding groove 2, a clamping block is fixedly connected to the bottom of the sliding rod 2, and a pulling rod is fixedly connected to the left side of the sliding rod 2.

[0014] Furthermore, the rack is slidably connected to a sliding groove, and an outer surface of the sliding rod is slidably connected to an inner portion of a supporting plate.

[0015] Furthermore, a groove is provided inside the feed table, and the outer surface of the threaded rod is threadedly connected to the top of the second support plate.

[0016] The utility model has the following beneficial effects:

[0017] 1. The utility model sets a first bending block and a second bending block, specifically starts a motor to perform preliminary bending on the material above the first bending block, and then performs final bending on the material above the second bending block that has been preliminarily bent. It does not require manual bending for multiple times, and only needs to observe the remaining amount of the material to replace the material, thereby improving the bending efficiency, and the simple operation can save some materials.

[0018] 2. The utility model sets a sliding limit rod, specifically, by pulling the rod upward so that the sliding rod 2 drives the bottom block to move upward, so that the sliding block 1 can be adjusted left and right. When the bending distance needs to be increased, the sliding block 1 needs to be pushed to the right, and vice versa, when it needs to be reduced, the sliding block 1 is pushed in the opposite direction. The bending size of the equipment can be adjusted according to production needs, thereby improving the utilization rate of materials, improving economic benefits, and increasing the use effect of the equipment.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model bending equipment;

[0022] Figure 2 It is a schematic diagram of the overall structure of the back side of the bending device of the utility model;

[0023] Figure 3 It is a schematic diagram of the local structure of the push plate of the utility model;

[0024] Figure 4 It is a schematic diagram of the local structure of the bending plate of the utility model;

[0025] Figure 5 This is a schematic diagram of the overall structure of the feeding roller of the utility model;

[0026] Figure 6 The utility model is a schematic diagram of the cross-sectional structure of the sliding limit rod.

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] 1. Workbench; 11. T-type table; 111. Second bending block; 112. First bending block; 113. Pushing trough; 114. Sliding trough 1; 12. Support column; 121. Support plate 1; 13. Motor 1; 14. Hydraulic plate; 141. Sliding rod 1; 142. Cutter; 143. First bending plate; 144. First sliding plate; 145. Second bending plate; 146. Second sliding plate; 147. Spring 1; 148. Spring 2; 15. Feeding table; 16. Fixing Limit rod; 2, motor 2; 21, gear; 22, rack; 23, push plate; 231, push block; 24, fixed plate; 3, fixed block; 31, limit slot; 32, sliding block 1; 33, sliding limit rod; 331, sliding slot 2; 34, block; 341, sliding rod 2; 342, pulling rod; 4, motor 3; 41, support plate 2; 411, sliding block 2; 42, fixed roller; 43, movable roller; 44, sliding plate; 45, threaded rod; 46, hand wheel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-6As shown, the utility model is a small-scale high-frequency transformer processing and bending equipment, including a workbench 1, a support column 12 is fixedly connected to the top of the workbench 1, a support plate 121 is fixedly connected to the top of the support column 12, a T-shaped stage 11 is fixedly connected to the top of the workbench 1, a sliding groove 114 is provided on the top of the T-shaped stage 11, a first bending block 112 is fixedly connected to the top of the T-shaped stage 11, a pushing groove 113 is provided on the top of the first bending block 112, and a second bending block 111 is fixedly connected to the front of the first bending block 112. By setting the first bending block 112 and the second bending block 111, specifically, starting the motor 13 to perform preliminary bending on the bent material above the first bending block 112, and then performing preliminary bending on the material above the second bending block 111. The final bending is performed without manual multiple bending. It is only necessary to observe the remaining amount of the material to replace the material, which improves the bending efficiency, is simple to operate and can save some materials. The top of the support plate 121 is fixedly connected to the motor 13, the bottom output end of the motor 13 is fixedly connected to the hydraulic plate 14, the top of the hydraulic plate 14 is fixedly connected to the sliding rod 141, the number of the sliding rods 141 is two, the rack 22 is slidably connected to the sliding groove 114, the outer surface of the sliding rod 141 is slidably connected to the inside of the support plate 121, the back of the workbench 1 is fixedly connected to the fixed plate 24, the right side of the fixed plate 24 is fixedly connected to the motor 22, the left output end of the motor 22 is fixedly connected to the gear 21, and the bottom of the gear 21 is meshed with the rack 22 A push plate 23 is fixedly connected to the front of the rack 22, and a push block 231 is fixedly connected to the front of the push plate 23. By setting the push block 231, the materials that have been initially bent and finally bent can be automatically stacked to achieve the effect of automatic unloading. A cutter 142 is fixedly connected to the right side of the hydraulic plate 14, and a first bending plate 143 and a second bending plate 145 are fixedly connected to the bottom of the hydraulic plate 14. The first bending plate 143 is slidably connected to the first sliding plate 144 on the inner wall, and the second bending plate 145 is slidably connected to the second sliding plate 146 on the inner wall. A spring 148 is arranged inside the first bending plate 143, and the top and bottom of the spring 148 are fixedly connected to the bottom of the first bending plate 143 and the top of the first sliding plate 144 respectively. 5 is provided with a spring 147 inside, and the top and bottom of the spring 147 are fixedly connected to the bottom of the second bending plate 145 and the top of the second sliding plate 146 respectively. By providing the spring 147 and the spring 2 148, a buffering effect can be played when the material is pressed down and bent, and the material will not be directly broken or offset. The top of the workbench 1 is fixedly connected to the feed table 15, and a groove is provided inside the feed table 15. The top of the workbench 1 is fixedly connected to the fixed limit rod 16. The top of the workbench 1 is fixedly connected to the support plate 2 41, and the support plate 2 41 is provided with a sliding block 2 411. The front of the support plate 2 41 is fixedly connected to the motor 3 4, and the output end of the back of the motor 3 4 is fixedly connected to the fixed roller 42. The support plate 2 41 is slidably connected to the sliding plate 44.A threaded rod 45 is rotatably connected to the top of the sliding plate 44, and a hand wheel 46 is fixedly connected to the top of the threaded rod 45. A movable roller 43 is rotatably connected inside the sliding plate 44. The outer surface of the threaded rod 45 is threadedly connected to the top of the supporting plate 2 41. By setting the threaded rod 45, the movable roller 43 can adjust the pressing thickness to achieve the effect of pressing and fixing the bending material. A fixed block 3 is fixedly connected to the top of the workbench 1, and a limiting groove 31 is arranged on the top of the fixed block 3. A sliding block 1 32 is slidably connected to the outer surface of the fixed block 3, and a sliding limiting rod 33 is fixedly connected to the top of the sliding block 1 32. A sliding groove 2 331 is arranged inside the sliding limiting rod 33. The second movable groove 331 is slidably connected with a second sliding rod 341, the bottom of the second sliding rod 341 is fixedly connected with a block 34, and the left side of the second sliding rod 341 is fixedly connected with a pull rod 342. By setting a sliding limit rod 33, specifically by pulling the rod 342 upward, the second sliding rod 341 drives the bottom block 34 to move upward, so that the first sliding block 32 can be adjusted left and right. When the bending distance needs to be increased, the first sliding block 32 needs to be pushed to the right, and vice versa, when the bending distance needs to be reduced, the first sliding block 32 is pushed in the opposite direction. The bending size of the equipment can be adjusted according to production needs, thereby improving the utilization rate of materials, improving economic benefits, and increasing the use effect of the equipment.

[0031] A specific application of this embodiment is: the material to be bent passes through the fixed roller 42 and the feed table 15 in sequence, and the threaded rod 45 drives the sliding plate 44 to move downward by turning the hand wheel 46, so that the movable roller 43 approaches the fixed roller 42 to clamp the material to be bent, and the motor 34 is started to drive the fixed roller 42 to move to the left side, and move to the top of the first bending block 112 through the groove in the feed table 15, and contact the right side of the sliding limit rod 33 on the left side. At this time, the motor 13 is started again to move the hydraulic plate 14 downward, and the bottom of the hydraulic plate 14 is The first bending plate 143 and the second bending plate 145 are respectively close to the first bending block 112 and the second bending block 111 to preliminarily press the bending material. At this time, the cutter 142 on the right side of the hydraulic plate 14 will also synchronously descend to shear the preliminarily pressed material. Then the hydraulic plate 14 continues to descend, and the first sliding plate 144 and the second sliding plate 146 will slide upward due to the extrusion, so that the first bending plate 143 and the second bending plate 145 bend the sheared material. After the bending is completed, the motor 2 is started to make the gear 21 drive the rack 22 to push forward. The pushing block 231 pushes the material that has been preliminarily bent above the first bending block 112 forward to the second bending block 111. After the material that has been preliminarily bent above the first bending block 112 is pushed away, the fixed roller 42 continues to push the material above the first bending block 112. At this time, when there are bent materials above the first bending block 112 and the second bending block 111, the material that has been preliminarily bent above the second bending block 111 is finally bent. It only takes continuous bending of the material and continuous pushing of the pushing block 231 to complete the bending. The formed fixed bracket automatically unloads materials into the storage box arranged below. The sliding limit rod 33 can be adjusted according to the size of different bends. By pulling the rod 342 upward, the sliding rod 2 341 drives the bottom block 34 to move upward, so that the sliding block 1 32 can be adjusted left and right. When the bending distance needs to be increased, the sliding block 1 32 needs to be pushed to the right, and vice versa, the sliding block 1 32 needs to be pushed in the opposite direction to reduce it. After fixing the spacing, the pulling rod 342 is manually lowered to make the block 34 fall into the limiting groove 31, and the position of the sliding block 1 32 can be fixed.

[0032] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0033] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A small-sized high-frequency transformer processing and bending equipment, comprising a workbench (1), wherein the top of the workbench (1) is fixedly connected to a support column (12), the top of the support column (12) is fixedly connected to a support plate (121), the top of the workbench (1) is fixedly connected to a T-shaped platform (11), and the top of the T-shaped platform (11) is provided with a sliding groove (114), characterized in that: The top of the T-shaped platform (11) is fixedly connected to a first bending block (112), the top of the first bending block (112) is provided with a material pushing groove (113), and the front of the first bending block (112) is fixedly connected to a second bending block (111).

2. The small-sized high-frequency transformer processing and bending equipment according to claim 1 is characterized in that: The top of the support plate (121) is fixedly connected to a motor (13), the bottom output end of the motor (13) is fixedly connected to a hydraulic plate (14), the top of the hydraulic plate (14) is fixedly connected to a sliding rod (141), and the number of the sliding rods (141) is two.

3. A small high-frequency transformer processing and bending equipment according to claim 2, characterized in that The back of the workbench (1) is fixedly connected to a fixed plate (24), the right side of the fixed plate (24) is fixedly connected to a second motor (2), the left output end of the second motor (2) is fixedly connected to a gear (21), the bottom of the gear (21) is meshedly connected to a rack (22), the front of the rack (22) is fixedly connected to a push plate (23), and the front of the push plate (23) is fixedly connected to a push block (231).

4. The small-sized high-frequency transformer processing and bending equipment according to claim 3 is characterized in that: The right side of the hydraulic plate (14) is fixedly connected to a cutter (142); the bottom of the hydraulic plate (14) is fixedly connected to a first bending plate (143) and a second bending plate (145); the inner wall of the first bending plate (143) is slidably connected to a first sliding plate (144); the inner wall of the second bending plate (145) is slidably connected to a second sliding plate (146).

5. The small-sized high-frequency transformer processing and bending equipment according to claim 4, characterized in that: A second spring (148) is provided inside the first bending plate (143), and the top and bottom of the second spring (148) are fixedly connected to the bottom of the first bending plate (143) and the top of the first sliding plate (144) respectively. A first spring (147) is provided inside the second bending plate (145), and the top and bottom of the first spring (147) are fixedly connected to the bottom of the second bending plate (145) and the top of the second sliding plate (146) respectively.

6. The small-sized high-frequency transformer processing and bending equipment according to claim 5, characterized in that: The top of the workbench (1) is fixedly connected to a feeding table (15), the top of the workbench (1) is fixedly connected to a fixed limiting rod (16), the top of the workbench (1) is fixedly connected to a second support plate (41), a second sliding block (411) is provided inside the second support plate (41), the front of the second support plate (41) is fixedly connected to a third motor (4), and the back output end of the third motor (4) is fixedly connected to a fixed roller (42).

7. The small-sized high-frequency transformer processing and bending equipment according to claim 6, characterized in that: The support plate 2 (41) is internally slidably connected to a sliding plate (44), the top of the sliding plate (44) is rotatably connected to a threaded rod (45), the top of the threaded rod (45) is fixedly connected to a hand wheel (46), and the sliding plate (44) is internally rotatably connected to a movable roller (43).

8. The small-sized high-frequency transformer processing and bending equipment according to claim 7, characterized in that: The top of the workbench (1) is fixedly connected to a fixed block (3), the top of the fixed block (3) is provided with a limiting groove (31), the outer surface of the fixed block (3) is slidably connected to a sliding block (32), the top of the sliding block (32) is fixedly connected to a sliding limiting rod (33), a sliding groove (331) is provided inside the sliding limiting rod (33), the sliding groove (331) is slidably connected to a sliding rod (341), the bottom of the sliding rod (341) is fixedly connected to a clamping block (34), and the left side of the sliding rod (341) is fixedly connected to a pulling rod (342).

9. The small-sized high-frequency transformer processing and bending equipment according to claim 3, characterized in that: The rack (22) is slidably connected to the sliding groove (114), and the outer surface of the sliding rod (141) is slidably connected to the inside of the support plate (121).

10. The small-sized high-frequency transformer processing and bending equipment according to claim 7, characterized in that: A groove is provided inside the feeding platform (15), and the outer surface of the threaded rod (45) is threadedly connected to the top of the second support plate (41).