Automatic positioning and welding device for metal parts

By designing an automatic positioning welding device for metal parts including hydraulic push rods, rotating columns, three-jaw chucks and synchronous limit motors, the problem that existing devices are difficult to automatically weld the bottom of metal pipes is solved, and automatic docking and rotation are achieved. Improves welding stability and effect.

CN222520421UActive Publication Date: 2025-02-25GUANG ZHOU SHI YI HUA XIANG SU ZHI PIN YOU XIAN GONG SI
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Patent Information

Application Number
CN202420187860.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-02-25
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The existing automatic welding device for metal pipes is difficult to weld the bottom of metal pipes, and the welding surface needs to be manually adjusted, and the welding points are easy to move.

Method used

An automatic positioning and welding device for metal parts is designed, using hydraulic push rods, rotating columns, three-jaw chucks and synchronous limit motors to realize automatic docking and rotation of metal pipes to ensure that the welding end is aligned and stable.

Benefits of technology

Automatic butt and rotation of the welded end of metal pipes is realized, errors in manual operation and movement of welding points are avoided, and the stability and effect of welding are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic metal piece positioning and welding device which comprises a welding bed and a gas welding machine body, the gas welding machine body is fixed on one side of the welding bed, positioning sleeves are fixedly arranged at the central positions of the outer walls of the two sides of the welding bed through openings, and hydraulic push rods are fixedly arranged on the inner walls of the two positioning sleeves. And a translation plate is fixedly arranged on output shafts of the two hydraulic push rods, a positioning sleeve is fixedly arranged on the outer wall of one end of the translation plate, and a rotating rod is inserted into the inner wall of the positioning sleeve. Two metal pipes needing to be welded are fixed through the two three-jaw chucks, the translation plate is pushed to move through the output shaft of the hydraulic push rod, the translation plate pushes the rotating column to move through the positioning sleeve, the rotating column drives the three-jaw chucks to move, and the welding ends of the two metal pipes are in butt joint. Automatic butt joint of the welding ends of the steel pipes is achieved, operators do not need to conduct butt joint on the steel pipes, and therefore the steel pipes are stable in the welding process.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to an automatic positioning welding device for metal parts. Background Art

[0002] Metal pipes are a common and versatile metal material. A large number of metal pipes are required for use in fluid equipment and gas equipment. During the manufacturing process of metal pipes, the pipes need to be welded. However, the existing automatic welding device for metal pipes is difficult to weld the bottom of the metal pipe. The welding surface of the metal pipe needs to be manually adjusted, and the welding point of the metal pipe is easy to move during manual operation. Therefore, we propose a new type of automatic positioning welding device for metal parts. Utility Model Content

[0003] The purpose of the utility model is to provide a metal parts automatic positioning welding device to solve the above-mentioned technical deficiencies.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] Provided is an automatic positioning welding device for metal parts, comprising a welding bed and a gas welding machine body, wherein the gas welding machine body is fixed on one side of the welding bed, a positioning sleeve is fixedly arranged at the central position of the outer wall of both sides of the welding bed through an opening, a hydraulic push rod is fixedly arranged on the inner wall of two positioning sleeves, a translation plate is fixedly arranged on the output shaft of the two hydraulic push rods, a positioning sleeve is fixedly arranged on the outer wall of one end of the translation plate, a rotating rod is inserted into the inner wall of the positioning sleeve, bearings are fixedly arranged on the outer walls of both ends of the rotating rod, and the outer rings of the two bearings are fixedly arranged on the inner wall of the positioning sleeve. The outer wall is fixedly connected, a rotating column is fixedly provided on the outer wall of one end of the rotating rod, a three-jaw chuck is installed on the outer wall of the rotating column away from the rotating rod, a driven gear is fixedly provided on the outer wall of the rotating column, a synchronous limit motor is provided on the outer wall of one side of the translation plate, the output shaft of the synchronous limit motor is fixedly provided with an active rotating rod through the outer wall of the motor fixing cover through a coupling, the central axis of the active rotating rod is parallel to the central axis of the translation plate, a driving gear is fixedly provided on the outer wall of the active rotating rod, and a toothed belt is sleeved on the outer walls of the driving gear and the driven gear.

[0006] As a preferred solution for the automatic positioning welding device for metal parts, two guide rods are fixedly provided on the outer wall of one side of the translation plate away from the positioning sleeve and the motor fixing cover, and guide holes are opened on the outer walls of both sides of the welding bed. The outer wall of the guide rod is slidably connected to the inner wall of the guide hole. The guide rod is slidably connected to the inner wall of the guide hole, which is beneficial to improving the stability of the hydraulic push rod during operation.

[0007] As a preferred solution for the automatic positioning welding device for metal parts, the gas welding machine body includes a welding head and a control computer. The welding head is located on the top of the welding bed. The welding state of the control computer is conveniently controlled through the welding head. The telescopic length of the hydraulic push rod and the rotation speed of the output shaft of the synchronous limit motor are conveniently controlled through the welding head. The metal material can be welded conveniently through the control computer.

[0008] As a preferred solution of the automatic positioning welding device for metal parts, the bottom outer wall of the welding bed is fixedly provided with supporting legs, which facilitate the placement of the welding bed at a designated position.

[0009] As a preferred solution of the automatic positioning welding device for metal parts, a motor fixing cover is fixedly provided on an outer wall of one side of the translation plate, and the synchronous limit motor is fixed to the inner wall of the motor fixing cover.

[0010] Beneficial effects of the utility model:

[0011] (1) The utility model fixes two metal pipes to be welded by two three-jaw chucks, and drives the translation plate to move through the output shaft of the hydraulic push rod. The translation plate drives the rotating column to move through the positioning sleeve, and the rotating column drives the three-jaw chuck to move, so that the welding ends of the two metal pipes are butted, and the welding ends of the steel pipes are automatically butted, without the need for operators to butt the steel pipes, so that the steel pipes are stable during the welding process.

[0012] (2) The utility model drives the driving gear to rotate through the output shaft of the synchronous limit motor, the driving gear drives the driven gear to rotate through the toothed belt, the driven gear drives the rotating column to rotate, and the rotating column drives the two welded steel pipes to rotate through the three-jaw chuck. By automatically rotating the two metal pipes, there is no need to move the welding head during the welding process, and the metal pipes can be automatically rotated. The metal pipes remain synchronized during the rotation process, the welding gap of the metal pipes will not move, and the welding effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for use in the embodiments of the present utility model. Obviously, the drawings described below are only some embodiments of the present utility model, and for ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work.

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the welding bed structure of the utility model;

[0016] Figure 3This is a schematic diagram of the structure of the hydraulic push rod of the utility model;

[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the motor fixing cover of the utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the rotating column of the utility model.

[0019] In the figure:

[0020] 1. Welding bed; 2. Gas welding machine body; 3. Welding head; 4. Control computer; 5. Support legs; 6. Positioning sleeve; 7. Hydraulic push rod; 8. Translation plate; 9. Guide rod; 10. Guide hole; 11. Positioning sleeve; 12. Rotating rod; 13. Bearing; 14. Rotating column; 15. Three-jaw chuck; 16. Driven gear; 17. Motor fixing cover; 18. Synchronous limit motor; 19. Active rotating rod; 20. Active gear; 21. Toothed belt. DETAILED DESCRIPTION

[0021] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0022] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0023] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0024] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Embodiment 1

[0026] like Figures 1 to 5 As shown, the utility model provides an automatic positioning welding device for metal parts, including a welding bed 1 and a gas welding machine body 2, the gas welding machine body 2 is fixed to one side of the welding bed 1, and a positioning sleeve 6 is fixedly provided through an opening at the central position of the outer wall of both sides of the welding bed 1, and a hydraulic push rod 7 is fixedly provided on the inner wall of the two positioning sleeves 6, and a translation plate 8 is fixedly provided on the output shaft of the two hydraulic push rods 7, and a positioning sleeve 11 is fixedly provided on the outer wall of one end of the translation plate 8, and a rotating rod 12 is inserted into the inner wall of the positioning sleeve 11, and bearings 13 are fixedly provided on the outer walls of both ends of the rotating rod 12, and the outer rings of the two bearings 13 are fixed to the inner wall of the positioning sleeve 11. Fixed connection, a rotating column 14 is fixedly arranged on the outer wall of one end of the rotating rod 12, a three-jaw chuck 15 is installed on the outer wall of the rotating column 14 at one end away from the rotating rod 12, a driven gear 16 is fixedly arranged on the outer wall of the rotating column 14, a synchronous limit motor 18 is arranged on the outer wall of one side of the translation plate 8, the output shaft of the synchronous limit motor 18 is fixedly arranged with an active rotating rod 19 through a coupling through the outer wall of the motor fixing cover 17, the central axis of the active rotating rod 19 is parallel to the central axis of the translation plate 8, a driving gear 20 is fixedly arranged on the outer wall of the active rotating rod 19, and a toothed belt 21 is sleeved on the outer wall of the driving gear 20 and the driven gear 16.

[0027] Embodiment 2

[0028] Based on the first embodiment, two guide rods 9 are fixedly provided on the outer wall of one side of the translation plate 8 of this embodiment away from the positioning sleeve 11 and the motor fixing cover 17, and guide holes 10 are opened on the outer walls of both sides of the welding bed 1. The outer wall of the guide rod 9 is slidably connected to the inner wall of the guide hole 10. The sliding connection of the guide rod 9 on the inner wall of the guide hole 10 is beneficial to improve the stability of the hydraulic push rod 7 during operation. Support legs 5 are fixedly provided on the outer wall of the bottom of the welding bed 1. The support legs 5 facilitate the placement of the welding bed 1 at a designated position. The gas welding machine body 2 includes a welding head 3 and a control computer 4. The welding head 3 is located at the top of the welding bed 1. The welding state of the control computer 4 is conveniently controlled through the welding head 3. The telescopic length of the hydraulic push rod 7 and the rotation speed of the output shaft of the synchronous limit motor 18 are conveniently controlled through the welding head 3. The control computer 4 facilitates the welding of metal materials.

[0029] Working principle of this utility model:

[0030] Refer to the instruction manual Figure 1-5 When in use, the two metal pipes to be welded are fixed on the two driven gears 16 respectively, and the welding ends of the two metal pipes are located in the same straight line. At this time, the output shaft of the hydraulic push rod 7 drives the translation plate 8 to move, and the translation plate 8 drives the rotating column 14 to move through the positioning sleeve 11. The rotating column 14 drives the three-jaw chuck 15 to move, so that the welding ends of the two metal pipes are butted, and the welding ends of the steel pipes are automatically butted, and there is no need for operators to butt the steel pipes. Therefore, the steel pipes are stable during the welding process and no gaps are generated. After the steel pipes are butted, the output shaft of the synchronous limit motor 18 drives the driving gear 20 to rotate, and the driving gear 20 drives the driven gear 16 to rotate through the toothed belt 21. 16 drives the rotating column 14 to rotate, and the rotating column 14 drives the two welded steel pipes to rotate through the three-jaw chuck 15. By automatically rotating the two metal pipes, there is no need to move the control computer 4 during the welding process, and the metal pipes can be automatically rotated. The metal pipes remain synchronized during the rotation process, and the welding gap of the metal pipes will not move, and the welding effect is good. The metal pipes rotate slowly after the docking is completed, and the control computer 4 on the gas welding machine body 2 is aligned with the welding part of the metal pipe for welding. After the metal pipes are welded, the clamping of the metal pipe by a three-jaw chuck 15 is released, the output shafts of the two hydraulic push rods 7 are contracted, and then the other three-jaw chuck 15 is released to take out the welded metal pipe.

[0031] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.

Claims

1. A metal parts automatic positioning welding device, characterized in that: The invention comprises a welding bed (1) and a gas welding machine body (2), wherein the gas welding machine body (2) is fixed to one side of the welding bed (1), and positioning sleeves (6) are fixedly provided through openings at the central positions of the outer walls of both sides of the welding bed (1), and the inner walls of the two positioning sleeves (6) are fixedly provided with hydraulic push rods (7), and the output shafts of the two hydraulic push rods (7) are fixedly provided with translation plates (8), and the outer wall of one end of the translation plate (8) is fixedly provided with a positioning sleeve (11), and the inner wall of the positioning sleeve (11) is plugged with a rotating rod (12), and the outer walls of both ends of the rotating rod (12) are fixedly provided with bearings (13), and the outer rings of the two bearings (13) are fixedly connected to the inner wall of the positioning sleeve (11), and the rotating rod (12) is fixedly provided with a plurality of bearings (13). A rotating column (14) is fixedly provided on the outer wall of one end of the rotating column (14), a three-jaw chuck (15) is installed on the outer wall of the end of the rotating column (14) away from the rotating rod (12), a driven gear (16) is fixedly provided on the outer wall of the rotating column (14), a synchronous limit motor (18) is provided on the outer wall of one side of the translation plate (8), an output shaft of the synchronous limit motor (18) is fixedly provided with an active rotating rod (19) through the outer wall of the motor fixing cover (17) through a coupling, the central axis of the active rotating rod (19) is parallel to the central axis of the translation plate (8), a driving gear (20) is fixedly provided on the outer wall of the active rotating rod (19), and a toothed belt (21) is sleeved on the outer wall of the driving gear (20) and the driven gear (16).

2. The automatic positioning welding device for metal parts according to claim 1, characterized in that: Two guide rods (9) are fixedly provided on the outer wall of one side of the translation plate (8) away from the positioning sleeve (11) and the motor fixing cover (17), and guide holes (10) are opened on the outer walls of both sides of the welding bed (1), and the outer wall of the guide rod (9) is slidably connected to the inner wall of the guide hole (10).

3. The automatic positioning welding device for metal parts according to claim 1, characterized in that: The gas welding machine body (2) comprises a welding head (3) and a control computer (4); the welding head (3) is located on the top of the welding bed (1).

4. The automatic positioning welding device for metal parts according to claim 1, characterized in that: The bottom outer wall of the welding bed (1) is fixedly provided with supporting legs (5).

5. The automatic positioning welding device for metal parts according to claim 1, characterized in that: A motor fixing cover (17) is fixedly provided on an outer wall of one side of the translation plate (8), and the synchronous limit motor (18) is fixed to the inner wall of the motor fixing cover (17).

Citation Information

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