Embedded tool apron
By designing a detachable inlay tool holder and adjustment component, the synchronous adjustment of the die-cutting bottom roller and the die-cutting knife roller is achieved, solving the problems of low die-cutting accuracy of small-sized material tape and undetachable transmission bottom roller, and improving the mold Cutting accuracy and maintenance convenience.
Patent Information
- Application Number
- CN202420211644.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-01-29
AI Technical Summary
When the existing inlay tool holder die-cutting small-sized material tape, the die-cutting accuracy is low, the transmission bottom roller is not detachable and is inconvenient to install, resulting in die-cutting errors and maintenance difficulties.
An inlaid tool holder is designed, including a removable mounting seat and adjustment assembly. The die-cutting bottom roller and the die-cutting knife roller are synchronized in the Y-axis direction through adjustment bolts, ensuring the center of the tool holder and the die-cutting knife seat. Center alignment improves die-cutting accuracy and makes the transmission bottom roller removable for easy replacement.
It improves the accuracy and efficiency of die-cutting of material tape, simplifies the replacement and maintenance of transmission bottom rollers, and reduces the time of die-cutting.
Smart Images
Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material strip die cutting, in particular to an inlaid knife seat. Background Art
[0002] In the process of die-cutting the material strip, a die-cutting knife holder is required to die-cut the material strip. The die-cutting knife roller can be replaced according to different die-cutting process requirements, so as to realize die-cutting of the material strips of different die-cutting processes. When the size of the die-cutting material strip is small, it is affected by factors such as die-cutting accuracy and die-cutting gap. It is impossible to realize die-cutting of small-sized material strips by replacing the die-cutting knife roller. The existing die-cutting knife holder needs to be removed and replaced with a small-sized or high-precision die-cutting knife holder, which greatly increases the time of the material strip die-cutting process. In order to solve the problem of long die-cutting process time caused by repeated disassembly and installation of the die-cutting knife holder, the pressure knife roller and the knife roller on the die-cutting knife holder are now removed, and then the traditional inlaid knife holder is installed on the die-cutting knife holder. The traditional inlaid knife holder The inlaid knife holder is provided with a die-cutting bottom roller and a die-cutting knife roller of smaller size or higher precision, thereby avoiding repeated disassembly of the die-cutting knife holder and realizing die-cutting of small-sized material strips. However, in the process of using the existing inlaid knife holder, the die-cutting bottom roller is easy to be damaged. Since the die-cutting bottom roller on the traditional inlaid knife holder is not removable, it is difficult to repair and replace the driving bottom roller on the traditional inlaid knife holder after it is damaged. Moreover, the traditional inlaid knife holder cannot be adjusted after being installed on the die-cutting knife holder, which causes the die-cutting knife roller and the die-cutting bottom roller on the traditional inlaid knife holder to be misaligned with the center of the driving bottom roller and the supporting roller on the die-cutting knife holder, which leads to a certain die-cutting error of the material strip. Therefore, the traditional inlaid knife holder has certain limitations.
[0003] Therefore, a mosaic knife seat is needed to solve the above problems. Utility Model Content
[0004] The utility model provides an inlaid knife seat, which realizes the synchronous adjustment of the die-cutting bottom roller and the die-cutting knife roller in the Y-axis direction, so that the center of the inlaid knife seat is aligned with the center of the die-cutting knife seat, the die-cutting accuracy of the material strip is improved, and the detachable setting of the transmission bottom roller facilitates the replacement of the transmission bottom roller.
[0005] The technical solution of the utility model is achieved in this way:
[0006] The inlaid knife seat comprises a mounting seat mounted on the die-cutting knife seat, the mounting seat comprises a pair of vertically arranged mounting upright plates, a die-cutting bottom roller is detachably mounted between the two mounting upright plates, the die-cutting bottom roller is transmission-connected with a die-cutting knife roller and a supporting roller, the die-cutting knife roller is arranged above the die-cutting bottom roller, the supporting roller is arranged below the die-cutting bottom roller, and a plurality of supporting rollers abutting against the die-cutting bottom roller are arranged on the supporting roller;
[0007] A horizontally arranged mounting block is installed on the outer side of each mounting vertical plate, a mounting slot is arranged on each mounting block, a limiting slot is arranged on the inner wall of each mounting slot, a die-cutting bottom roller slider is slidably installed in each mounting slot along the Y-axis direction, a limiting plate is arranged on both sides of each die-cutting bottom roller slider, each limiting plate is slidably installed in the corresponding limiting slot along the Y-axis direction, a pair of locking bolts for locking the die-cutting bottom roller slider in the Y-axis direction are installed on each mounting block, the free end of each locking bolt passes through the corresponding limiting slot and rests on the corresponding limiting plate, a first sliding slot is arranged on each mounting vertical plate, and the two end shafts of the die-cutting bottom roller respectively pass through the corresponding first sliding slot and are rotatably installed on the corresponding die-cutting bottom roller slider;
[0008] A support roller slider is installed on both end shafts of the support roller, an X-axis limiting groove for limiting the mounting block in the X-axis direction is provided on the top of each support roller slider, an X-axis limiting block is provided on the outer side of each mounting block, each X-axis limiting block is arranged in the corresponding X-axis limiting groove, and a pair of adjusting bolts for adjusting the mounting seat in the Y-axis direction are installed on each support roller slider, each adjusting bolt is arranged horizontally, and the free end of each adjusting bolt passes through the corresponding support roller slider and rests on the corresponding mounting block;
[0009] It also includes an adjustment component for adjusting the die-cutting roller along the Z-axis direction, and the adjustment component is arranged above the die-cutting roller.
[0010] As a preferred technical solution, a die-cutting roller slider is installed in each of the first slide grooves, each of the die-cutting roller sliders is arranged above the corresponding die-cutting bottom roller slider, and the die-cutting roller is rotatably installed between the two die-cutting roller sliders.
[0011] As a preferred technical solution, the die-cutting tool holder includes a pair of vertically arranged die-cutting vertical plates, each of which is provided with a second slide groove, and a transmission bottom roller is rotatably installed between the two die-cutting vertical plates, the transmission bottom roller is transmission-connected to the support roller, and the two support roller sliders are limitedly installed in the corresponding second slide grooves.
[0012] As a preferred technical solution, a driving motor is installed on the die-cutting knife seat, and the driving motor is connected to the driving bottom roller, a driving bottom roller is provided on the driving bottom roller, a supporting roller transmission gear is provided on the supporting roller, and the supporting roller transmission gear is meshed with the driving bottom roller transmission gear, one end of the die-cutting bottom roller passes through the corresponding die-cutting bottom roller slider and is provided with a first die-cutting bottom roller transmission gear, the first die-cutting bottom roller transmission gear is meshed with the supporting roller transmission gear, the die-cutting bottom roller is also provided with a second die-cutting bottom roller transmission gear, the die-cutting knife roller is provided with a die-cutting knife roller transmission gear, and the die-cutting knife roller transmission gear is meshed with the second die-cutting bottom roller transmission gear.
[0013] As a preferred technical solution, the adjustment assembly includes a pair of support rod sliders, each of the support rod sliders is limitedly installed in the corresponding first slide groove, a support rod is installed between the two support rod sliders, two adjustment blocks are installed on the support rod, each of the adjustment blocks is provided with a pair of pressure wheels, each of the pressure wheels is adapted to the die-cutting knife roller, a horizontally arranged mounting plate is installed on the two vertical plates, the mounting plate is arranged above the support rod, a pair of adjusting screw rods are vertically arranged on the mounting plate, and the lower end of each adjusting screw rod passes through the mounting plate and is connected to the corresponding adjusting block.
[0014] As a preferred technical solution, a handle is fixedly mounted on each of the die-cutting bottom roller sliders.
[0015] By adopting the above technical solution, the beneficial effects of the utility model are as follows:
[0016] Since the inlaid knife holder includes a mounting seat, before die-cutting a smaller-sized material strip, the knife roller and the pressure knife roller on the die-cutting knife holder are first removed, and then the inlaid knife holder is installed on the die-cutting knife holder. At this time, the support roller slider is set in the corresponding second slide groove, and the support roller transmission gear is meshed with the transmission roller transmission gear. When the adjusting bolt is rotated, the free end of the adjusting bolt rests on the corresponding mounting block, and the mounting block moves along the Y-axis direction. Since the mounting block is installed on the vertical plate, the die-cutting bottom roller and the die-cutting knife roller are installed on the vertical plate, that is, the die-cutting bottom roller can be realized by rotating the adjusting bolt. And the synchronous adjustment of the die-cutting knife roller in the Y-axis direction, when the locking bolt is rotated, the free end of the locking bolt abuts against the corresponding limit plate, and as the locking bolt rotates, the limit plate abuts against the corresponding limit groove, thereby limiting the die-cutting bottom roller slider, and then the die-cutting bottom roller is limited. In the utility model, by rotating the adjusting bolt, the synchronous adjustment of the die-cutting bottom roller and the die-cutting knife roller in the Y-axis direction is achieved, so that the center of the inlaid knife seat is aligned with the center of the die-cutting knife seat, thereby improving the die-cutting accuracy of the material strip, and the detachable setting of the transmission bottom roller facilitates the replacement of the transmission bottom roller.
[0017] Since the inlaid knife seat includes an adjustment component, when the thickness of the material strip to be die-cut changes, the pressure of the pressure wheel against the die-cutting roller can be adjusted by rotating the adjustment screw to adapt to material strips of different thicknesses, thereby improving the applicability of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 It is a structural schematic diagram of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the inlaid knife seat;
[0021] Figure 3 is a schematic diagram of the structure of the mounting base;
[0022] Figure 4 It is a structural schematic diagram of the transmission connection;
[0023] Figure 5 A schematic diagram of the structure of the installation slot.
[0024] Among them: 1. Die-cutting knife seat; 2. Mounting seat; 3. Mounting vertical plate; 4. Die-cutting bottom roller; 5. Die-cutting knife roller; 6. Support roller; 7. Support roller; 8. Mounting block; 9. Mounting slot; 10. Limiting slot; 11. Die-cutting bottom roller slider; 12. Limiting plate; 13. Locking bolt; 14. First slide slot; 15. Support roller slider; 16. X-axis limiting slot; 17. X-axis limiting block; 18. Adjusting bolt; 19. Die-cutting knife roller slider ; 20. Die-cutting vertical plate; 21. Second slide; 22. Transmission bottom roller; 23. Driving motor; 24. Transmission bottom roller transmission gear; 25. Support roller transmission gear; 26. First die-cutting bottom roller transmission gear; 27. Second die-cutting bottom roller transmission gear; 28. Die-cutting knife roller transmission gear; 29. Support rod slider; 30. Support rod; 31. Adjustment block; 32. Pressure wheel; 33. Mounting plate; 34. Adjustment screw; 35. Handle. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] like Figure 1-Figure 5 As shown together, the inlaid knife seat includes a mounting seat 2 installed on the die-cutting knife seat 1, the mounting seat 2 includes a pair of vertically arranged mounting uprights 3, a die-cutting bottom roller 4 is detachably mounted between the two mounting uprights 3, the die-cutting bottom roller 4 is transmission-connected to a die-cutting knife roller 5 and a support roller 6, the die-cutting knife roller 5 is arranged above the die-cutting bottom roller 4, the support roller 6 is arranged below the die-cutting bottom roller 4, and a plurality of support rollers 7 that abut against the die-cutting bottom roller 4 are arranged on the support roller 6.
[0027] A horizontally arranged mounting block 8 is installed on the outer side of each mounting vertical plate 3, and a mounting groove 9 is provided on each mounting block 8. A limiting groove 10 is provided on the inner wall of each mounting groove 9. A die-cutting bottom roller slider 11 is slidably installed in each mounting groove 9 along the Y-axis direction, and a limiting plate 12 is provided on both sides of each die-cutting bottom roller slider 11. Each limiting plate 12 is slidably installed in the corresponding limiting groove 10 along the Y-axis direction. A pair of locking bolts 13 for locking the die-cutting bottom roller slider 11 in the Y-axis direction are installed on each mounting block 8, and the free end of each locking bolt 13 passes through the corresponding limiting groove 10 and rests on the corresponding limiting plate 12. A first slide groove 14 is provided on each mounting vertical plate 3, and the two end shafts of the die-cutting bottom roller 4 respectively pass through the corresponding first slide groove 14 and are rotatably installed on the corresponding die-cutting bottom roller slider 11.
[0028] A support roller slider 15 is installed on the two end shafts of the support roller 6, and an X-axis limiting groove 16 for limiting the mounting block 8 in the X-axis direction is arranged on the top of each support roller slider 15, and an X-axis limiting block 17 is arranged on the outer side of each mounting block 8, and each X-axis limiting block 17 is arranged in the corresponding X-axis limiting groove 16. A pair of adjusting bolts 18 for adjusting the mounting seat 2 in the Y-axis direction are installed on each support roller slider 15, and each adjusting bolt 18 is arranged horizontally, and the free end of each adjusting bolt 18 passes through the corresponding support roller slider 15 and rests on the corresponding mounting block 8.
[0029] It also includes an adjustment component for adjusting the die-cutting roller 5 along the direction of the Z axis, and the adjustment component is arranged above the die-cutting roller 5.
[0030] Among them, a die-cutting roller slider 19 is installed in each first slide groove 14, each die-cutting roller slider 19 is arranged above the corresponding die-cutting bottom roller slider 11, and the die-cutting roller 5 is rotatably installed between the two die-cutting roller sliders 19.
[0031] In addition, the die-cutting tool holder 1 includes a pair of vertically arranged die-cutting plates 20, each of which is provided with a second slide groove 21, and a transmission bottom roller 22 is rotatably installed between the two die-cutting plates 20, the transmission bottom roller 22 is transmission-connected to the support roller 6, and the two support roller sliders 15 are limitedly installed in the corresponding second slide grooves 21.
[0032] In addition, a driving motor 23 is installed on the die-cutting knife seat 1, and the driving motor 23 is connected to the driving bottom roller 22. A driving bottom roller transmission gear 24 is provided on the driving bottom roller 22, and a supporting roller transmission gear 25 is provided on the supporting roller 6. The supporting roller transmission gear 25 is meshed with the driving bottom roller transmission gear 24. One end of the die-cutting bottom roller 4 passes through the corresponding die-cutting bottom roller slider 11 and is provided with a first die-cutting bottom roller transmission gear 26. The first die-cutting bottom roller transmission gear 26 is meshed with the supporting roller transmission gear 25. The die-cutting bottom roller 4 is also provided with a second die-cutting bottom roller transmission gear 27. The die-cutting knife roller 5 is provided with a die-cutting knife roller transmission gear 28. The die-cutting knife roller transmission gear 28 is meshed with the second die-cutting bottom roller transmission gear 27.
[0033] Secondly, the adjustment component includes a pair of support rod sliders 29, each support rod slider 29 is limitedly installed in the corresponding first slide groove 14, a support rod 30 is installed between the two support rod sliders 29, two adjustment blocks 31 are installed on the support rod 30, each adjustment block 31 is provided with a pair of pressure wheels 32, each pressure wheel 32 is adapted to the die-cutting roller 5, a horizontally arranged mounting plate 33 is installed on the two vertical plates, the mounting plate 33 is arranged above the support rod 30, a pair of adjusting screw rods 34 are vertically arranged on the mounting plate 33, and the lower end of each adjusting screw rod 34 passes through the mounting plate 33 and is connected to the corresponding adjusting block 31.
[0034] A handle 35 is fixedly mounted on each die-cutting bottom roller slider 11 .
[0035] The method of using the utility model is as follows:
[0036] In the first step, when a smaller size of material strip needs to be die-cut, the knife roller and the pressure knife roller on the die-cutting knife seat 1 can be removed, and the handle 35 can be held to install the support roller slider 15 in the corresponding second slide groove 21, and the transmission bottom roller transmission gear 24 is engaged with the support roller transmission gear 25.
[0037] In the second step, the locking bolt 13 is rotated, the limiting plate 12 is pressed against the side wall of the limiting groove 10, and the die-cutting bottom roller slider 11 is locked, that is, the die-cutting bottom roller 4 is locked.
[0038] The third step is to rotate the adjusting bolt 18, and the free end of the adjusting bolt 18 rests on the corresponding mounting block 8. As the mounting block 8 moves, the mounting vertical plate 3 moves along the Y-axis direction, so that the die-cutting bottom roller 4 and the die-cutting knife roller 5 can be aligned with the center of the support roller 6 and the transmission bottom roller 22.
[0039] The fourth step is to rotate the adjusting screw 34, the pressure wheel 32 moves up, and the incoming material belt passes between the die-cutting bottom roller 4 and the die-cutting knife roller 5. The adjusting screw 34 is rotated, the pressure wheel 32 descends and rests on the die-cutting knife roller 5. When the distance between the die-cutting bottom roller 4 and the die-cutting knife roller 5 is suitable for the die-cutting distance, the die-cutting work can be started.
[0040] In summary, the utility model realizes the synchronous adjustment of the die-cutting bottom roller and the die-cutting knife roller in the Y-axis direction, so that the center of the embedded knife seat is aligned with the center of the die-cutting knife seat, the die-cutting accuracy of the material strip is improved, and the detachable setting of the transmission bottom roller facilitates the replacement of the transmission bottom roller.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A mosaic knife holder, comprising a mounting seat mounted on a die-cutting knife holder, characterized in that: The mounting seat comprises a pair of vertically arranged mounting uprights, a die-cutting bottom roller is detachably mounted between the two mounting uprights, the die-cutting bottom roller is transmission-connected with a die-cutting knife roller and a support roller, the die-cutting knife roller is arranged above the die-cutting bottom roller, the support roller is arranged below the die-cutting bottom roller, and a plurality of support rollers are arranged on the support roller to abut against the die-cutting bottom roller; A horizontally arranged mounting block is installed on the outer side of each mounting vertical plate, a mounting slot is arranged on each mounting block, a limiting slot is arranged on the inner wall of each mounting slot, a die-cutting bottom roller slider is slidably installed in each mounting slot along the Y-axis direction, a limiting plate is arranged on both sides of each die-cutting bottom roller slider, each limiting plate is slidably installed in the corresponding limiting slot along the Y-axis direction, a pair of locking bolts for locking the die-cutting bottom roller slider in the Y-axis direction are installed on each mounting block, the free end of each locking bolt passes through the corresponding limiting slot and rests on the corresponding limiting plate, a first sliding slot is arranged on each mounting vertical plate, and the two end shafts of the die-cutting bottom roller respectively pass through the corresponding first sliding slot and are rotatably installed on the corresponding die-cutting bottom roller slider; A support roller slider is installed on both end shafts of the support roller, an X-axis limiting groove for limiting the mounting block in the X-axis direction is provided on the top of each support roller slider, an X-axis limiting block is provided on the outer side of each mounting block, each X-axis limiting block is arranged in the corresponding X-axis limiting groove, and a pair of adjusting bolts for adjusting the mounting seat in the Y-axis direction are installed on each support roller slider, each adjusting bolt is arranged horizontally, and the free end of each adjusting bolt passes through the corresponding support roller slider and rests on the corresponding mounting block; It also includes an adjustment component for adjusting the die-cutting roller along the Z-axis direction, and the adjustment component is arranged above the die-cutting roller.
2. The inlaid knife seat according to claim 1, characterized in that: A die-cutting roller slider is installed in each of the first slide grooves, each of the die-cutting roller sliders is arranged above the corresponding die-cutting bottom roller slider, and the die-cutting roller is rotatably installed between the two die-cutting roller sliders.
3. The inlaid tool holder according to claim 1, characterized in that: The die-cutting tool holder includes a pair of vertically arranged die-cutting vertical plates, each of which is provided with a second slide groove, and a transmission bottom roller is rotatably installed between the two die-cutting vertical plates, the transmission bottom roller is transmission-connected with the support roller, and the two support roller sliders are limitedly installed in the corresponding second slide grooves.
4. The inlaid tool holder according to claim 3, characterized in that: A driving motor is installed on the die-cutting knife seat, and the driving motor is connected to the driving bottom roller. A driving bottom roller transmission gear is arranged on the driving bottom roller, and a supporting roller transmission gear is arranged on the supporting roller. The supporting roller transmission gear is meshed with the driving bottom roller transmission gear. One end of the die-cutting bottom roller passes through the corresponding die-cutting bottom roller slider and is provided with a first die-cutting bottom roller transmission gear. The first die-cutting bottom roller transmission gear is meshed with the supporting roller transmission gear. The die-cutting bottom roller is also provided with a second die-cutting bottom roller transmission gear. The die-cutting knife roller is provided with a die-cutting knife roller transmission gear, and the die-cutting knife roller transmission gear is meshed with the second die-cutting bottom roller transmission gear.
5. The inlaid tool holder according to claim 1, characterized in that: The adjusting assembly includes a pair of support rod sliders, each of the support rod sliders is limitedly installed in the corresponding first slide groove, a support rod is installed between the two support rod sliders, two adjustment blocks are installed on the support rod, each of the adjustment blocks is provided with a pair of pressure wheels, each of the pressure wheels is adapted to the die-cutting knife roller, a horizontally arranged mounting plate is installed on the two vertical plates, the mounting plate is arranged above the support rod, a pair of adjusting screw rods are vertically arranged on the mounting plate, and the lower end of each adjusting screw rod passes through the mounting plate and is connected to the corresponding adjusting block.
6. The inlaid tool holder according to claim 1, characterized in that: A handle is fixedly mounted on each of the die-cutting bottom roller sliders.