Anchor cable grouting pipe distance measuring mechanism and anchor cable trolley

By designing the distance measuring mechanism of the anchor cable grouting pipe, the guide tube, measuring wheel and sensor are used to detect the movement length of the grouting pipe, the problem of the inability to detect the grouting pipe length in traditional technology is solved, and the controllable grouting pipe length is achieved The smooth progress of performance and grouting.

CN222526334UActive Publication Date: 2025-02-25JIANGXI XINTONG MASCH MFG CO LTD
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Patent Information

Application Number
CN202421424577.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-02-25
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

During the mining process of mine coal, the length of the traditional grouting pipe cannot be detected, which may be too long or too short, affecting the smooth progress of grouting.

Method used

A distance measuring mechanism for the anchor cable grouting pipe is designed, including a guide tube, a grouting pipe, a measuring wheel and a sensor. The grouting pipe can slide through the guide tube, and the measuring wheel rotates with the movement of the grouting pipe, and the sensor detects and measures. The number of rotations of the wheel is used to calculate the movement length of the grouting tube.

Benefits of technology

The two-way motion length measurement of the grouting pipe is realized, ensuring the controllable length of the grouting pipe is carried out, ensuring the smooth progress of grouting, and solving the problem of difficulty in detecting the length of the grouting pipe in traditional technology.

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Abstract

The anchor cable grouting pipe distance measuring mechanism comprises a guide pipe, a grouting pipe, a measuring wheel and a sensor, the grouting pipe is slidably arranged on the guide pipe in a penetrating mode, the measuring wheel is used for rotating along with movement of the grouting pipe, and the sensor is used for detecting the number of rotation turns of the measuring wheel and converting the number of rotation turns into the movement length of the grouting pipe. The anchor cable grouting pipe distance measuring mechanism and the anchor cable trolley have the advantages that the grouting pipe is arranged on the guide pipe in a penetrating mode, so that the grouting pipe moves stably in the guide pipe, the measuring wheel rotates along with the movement of the grouting pipe, namely, the rotating distance of the measuring wheel is the movement length of the grouting pipe, and therefore the measuring accuracy of the anchor cable grouting pipe is improved. The sensor is used for detecting the rotating distance of the measuring wheel so as to obtain the movement length of the grouting pipe, and length metering of bidirectional movement in the advancing direction and the retreating direction of the grouting pipe can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of engineering machinery, in particular to an anchor cable grouting pipe distance measuring mechanism and an anchor cable trolley. Background Art

[0002] In the process of coal mining in the mine, as the mining height increases, the tunnel size increases, and the tunnel maintenance encounters great difficulties. Grouting reinforcement is a very effective support method, but the length of the traditional grouting pipe inserted into the gap cannot be detected. It may be inserted too long, causing the grouting pipe to bend and the anchor slurry to flow poorly in the grouting pipe. It may also be inserted too short, and the grouting pipe may be pushed out under the grouting pressure. Utility Model Content

[0003] One object of the present application is to provide an anchor cable grouting pipe distance measuring mechanism and an anchor cable trolley, which can detect the moving length of the grouting pipe.

[0004] The technical solution adopted in the present application is: an anchor cable grouting pipe distance measuring mechanism, including a guide pipe, a grouting pipe, a measuring wheel and a sensor. The grouting pipe can be slidably inserted into the guide pipe, the measuring wheel is used to rotate with the movement of the grouting pipe, and the sensor is used to detect the number of rotations of the measuring wheel and then convert it into the movement length of the grouting pipe.

[0005] Compared with the prior art, the advantage of the present application is that the grouting pipe is passed through the guide pipe, so that the movement of the grouting pipe in the guide pipe is stable, and the measuring wheel rotates following the movement of the grouting pipe, that is, the rotation distance of the measuring wheel is the movement length of the grouting pipe. The sensor is used to detect the rotation distance of the measuring wheel and then obtain the movement length of the grouting pipe. The length measurement of the two-way movement of the grouting pipe in the forward and backward directions can be realized, which is convenient for controlling the extension length of the grouting pipe and ensuring the smooth progress of grouting.

[0006] In some embodiments of the present application, the measuring wheel is provided with grooves evenly distributed around the center, and the detection path of the sensor intersects with the rotation path of the grooves.

[0007] Furthermore, a sensor support is provided on the guide tube, one side of the sensor support is fixedly connected to the guide tube, and the other side of the sensor support is detachably connected to the sensor.

[0008] Furthermore, the sensor support includes a first fixing plate and a mounting tube, one side of the first fixing plate is fixedly connected to the guide tube, and the other side is detachably connected to the mounting tube, and the sensor is inserted into the mounting tube; a nylon protective cover is provided between the head of the sensor and the mounting tube.

[0009] In some embodiments of the present application, a notch is provided on the guide tube, and the measuring wheel abuts against the grouting tube through the notch.

[0010] Furthermore, a measuring wheel support is provided on the guide tube, one side of the measuring wheel support is fixedly connected to the guide tube, and the other side is detachably connected to the measuring wheel.

[0011] Furthermore, the measuring wheel support comprises a second fixing plate and a third fixing plate, one side of the second fixing plate is fixedly connected to the guide tube, and the other side is detachably connected to the third fixing plate, and the measuring wheel is rotatably connected to the third fixing plate.

[0012] Furthermore, a shock absorbing member is provided between the second fixing plate and the third fixing plate.

[0013] In some embodiments of the present application, a high-pressure flushing joint is provided on the guide tube.

[0014] The utility model provides an anchor cable trolley, which comprises the above-mentioned anchor cable grouting pipe distance measuring mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0016] Figure 2 It is a cross-sectional view of Example 1 of the utility model;

[0017] Figure 3 It is an exploded view of Embodiment 1 of the present utility model;

[0018] Figure 4 It is a schematic diagram of the installation position of Example 1 of the utility model.

[0019] In the figure: 1. guide tube; 2. grouting tube; 3. measuring wheel; 4. sensor; 5. groove; 6. sensor support; 7. first fixed plate; 8. mounting tube; 9. nylon protective cover; 10. notch; 11. measuring wheel support; 12. second fixed plate; 13. third fixed plate; 14. shock absorber; 15. high-pressure flushing joint; 16. waist hole; 17. connecting plate; 18. fixed tube; 19. support shaft; 20. rolling bearing; 21. grouting tube feeding mechanism. DETAILED DESCRIPTION

[0020] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0021] Embodiment 1:

[0022] This embodiment provides an anchor cable grouting pipe distance measuring mechanism, such as Figure 1 , Figure 4As shown, it includes a guide tube 1, a grouting tube 2, a measuring wheel 3 and a sensor 4. The grouting tube 2 is slidably arranged on the guide tube 1. The measuring wheel 3 is used to rotate with the movement of the grouting tube 2. The sensor 4 is used to detect the number of rotations of the measuring wheel 3 and then convert it into the movement length of the grouting tube 2. The measuring wheel 3 abuts against the grouting tube 2, and the up and down movement of the grouting tube 2 drives the measuring wheel 3 to rotate through friction. The movement of the grouting tube 2 is driven by external power. In this embodiment, the grouting tube 2 is driven by the grouting tube feeding mechanism 21.

[0023] The grouting pipe 2 is passed through the guide pipe 1, so that the movement of the grouting pipe 2 in the guide pipe 1 is stable. The measuring wheel 3 rotates following the movement of the grouting pipe 2, that is, the rotation distance of the measuring wheel 3 is the movement length of the grouting pipe 2. The sensor 4 is used to detect the rotation distance of the measuring wheel 3 and then obtain the movement length of the grouting pipe 2, which can realize the length measurement of the bidirectional movement of the grouting pipe 2 in the forward direction and the backward direction.

[0024] In order to ensure reliable detection, the measuring wheel 3 is provided with grooves 5 evenly distributed around the center, and the detection path of the sensor 4 intersects with the rotation path of the grooves 5, which can ensure that the sensor 4 can detect the distance change on the measuring wheel 3. In this embodiment, the grooves 5 are located on the front of the measuring wheel 3, and the measuring direction of the sensor 4 is perpendicular to the front of the measuring wheel 3. The sensor 4 calculates the rotation distance of the measuring wheel 3 by detecting the number of changes between the grooves 5 on the measuring wheel 3 and the plane, and then obtains the movement length of the grouting pipe 2.

[0025] For reliable installation, a sensor support 6 is provided on the guide tube 1 , one side of the sensor support 6 is fixedly connected to the guide tube 1 , and the other side is detachably connected to the sensor 4 , so as to facilitate maintenance and replacement of the sensor 4 .

[0026] For reliable installation, Figure 2 , Figure 3 As shown, the sensor support 6 includes a first fixing plate 7 and a mounting tube 8. One side of the first fixing plate 7 is fixedly connected to the guide tube 1, and the other side is detachably connected to the mounting tube 8. The sensor 4 is inserted into the mounting tube 8; a nylon protective cover 9 is provided between the head of the sensor 4 and the mounting tube 8. The design of the mounting tube 8 facilitates the installation of the sensor 4 and has a good protective effect on the sensor 4; the nylon protective cover 9 not only plays a protective role, but also does not affect the detection of the sensor 4.

[0027] In this embodiment, a waist hole 16 is provided on the first fixing plate 7, and the mounting tube 8 is connected to the waist hole 16 by bolts, so that the mounting distance can be conveniently adjusted.

[0028] In order to ensure reliable rotation of the measuring wheel 3, a notch 10 is provided on the guide tube 1, and the measuring wheel 3 abuts against the grouting pipe 2 through the notch 10. The design of the notch 10 enables the measuring wheel 3 to contact the grouting pipe 2 in the guide tube 1, and the grouting pipe 2 in the guide tube 1 moves stably, thereby making the measurement result accurate.

[0029] For reliable installation, a measuring wheel support 11 is provided on the guide tube 1 . One side of the measuring wheel support 11 is fixedly connected to the guide tube 1 , and the other side is detachably connected to the measuring wheel 3 , so as to facilitate maintenance and replacement of the measuring wheel 3 .

[0030] For reliable installation, the measuring wheel support 11 includes a second fixing plate 12 and a third fixing plate 13. One side of the second fixing plate 12 is fixedly connected to the guide tube 1, and the other side is detachably connected to the third fixing plate 13. The measuring wheel 3 is rotatably connected to the third fixing plate 13. In this embodiment, a connecting plate 17 is provided between the first fixing plate 7 and the second fixing plate 12. Both sides of the connecting plate 17 are respectively connected to the first fixing plate 7 and the second fixing plate 12, so that the three are integrated into a whole with high structural strength; a fixing tube 18 is provided on the third fixing plate 13, and the measuring wheel 3 is rotatably connected to the fixing tube 18 through a supporting shaft 19; a rolling bearing 20 is provided between the supporting shaft 19 and the fixing tube 18.

[0031] In order to ensure reliable rotation of the measuring wheel 3, a shock absorbing member 14 is provided between the second fixing plate 12 and the third fixing plate 13. The shock absorbing member 14 is used for buffering when the grouting pipe 2 is deformed or unevenly caused to cause vibration, so as to ensure reliable abutment between the measuring wheel 3 and the grouting pipe 2, thereby making the rotation data of the measuring wheel 3 reliable; specifically, the shock absorbing member 14 is a rubber shock absorbing block, and the two sides of the rubber shock absorbing block are respectively abutted against the second fixing plate 12 and the third fixing plate 13.

[0032] In order to facilitate cleaning, a high-pressure flushing joint 15 is provided on the guide pipe 1. Specifically, the high-pressure flushing joint 15 is arranged on the side where the grouting pipe 2 enters and is connected to the inside of the guide pipe 1. The design of the high-pressure flushing joint 15 can be connected to an external high-pressure water source, and is used to clean the outside of the pipe body after the grouting or plugging and pulling operations of the anchor cable.

[0033] Embodiment 2:

[0034] The present embodiment provides an anchor cable trolley, comprising an anchor cable grouting pipe distance measuring mechanism as described in the first embodiment.

[0035] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An anchor cable grouting pipe distance measuring mechanism, characterized in that: The invention comprises a guide tube (1), a grouting tube (2), a measuring wheel (3) and a sensor (4); the grouting tube (2) is slidably arranged on the guide tube (1); the measuring wheel (3) is used to rotate along with the movement of the grouting tube (2); and the sensor (4) is used to detect the number of rotations of the measuring wheel (3) and then convert it into the movement length of the grouting tube (2).

2. The anchor cable grouting pipe distance measuring mechanism according to claim 1 is characterized in that: The measuring wheel (3) is provided with grooves (5) evenly distributed around the center, and the detection path of the sensor (4) intersects with the rotation path of the grooves (5).

3. The anchor cable grouting pipe distance measuring mechanism according to claim 2 is characterized in that: The guide tube (1) is provided with a sensor support (6), one side of the sensor support (6) is fixedly connected to the guide tube (1), and the other side is detachably connected to the sensor (4).

4. The anchor cable grouting pipe distance measuring mechanism according to claim 3 is characterized in that: The sensor support (6) comprises a first fixing plate (7) and a mounting tube (8); one side of the first fixing plate (7) is fixedly connected to the guide tube (1), and the other side is detachably connected to the mounting tube (8); the sensor (4) is inserted into the mounting tube (8); a nylon protective cover (9) is provided between the head of the sensor (4) and the mounting tube (8).

5. The anchor cable grouting pipe distance measuring mechanism according to claim 1 is characterized in that: The guide tube (1) is provided with a notch (10), and the measuring wheel (3) abuts against the grouting tube (2) through the notch (10).

6. The anchor cable grouting pipe distance measuring mechanism according to claim 5 is characterized in that: The guide tube (1) is provided with a measuring wheel support (11), one side of the measuring wheel support (11) is fixedly connected to the guide tube (1), and the other side is detachably connected to the measuring wheel (3).

7. The anchor cable grouting pipe distance measuring mechanism according to claim 6 is characterized in that: The measuring wheel support (11) comprises a second fixing plate (12) and a third fixing plate (13); one side of the second fixing plate (12) is fixedly connected to the guide tube (1), and the other side is detachably connected to the third fixing plate (13); the measuring wheel (3) is rotatably connected to the third fixing plate (13).

8. The anchor cable grouting pipe distance measuring mechanism according to claim 7 is characterized in that: A shock absorbing member (14) is provided between the second fixing plate (12) and the third fixing plate (13).

9. The anchor cable grouting pipe distance measuring mechanism according to claim 1, characterized in that: The guide pipe (1) is provided with a high-pressure flushing joint (15).

10. An anchor cable trolley, characterized in that: It comprises an anchor cable grouting pipe distance measuring mechanism as described in any one of claims 1-9.