Automatic controllable enameled round copper wire paint film particle detection device

Abstract

The utility model discloses an automatic controllable enameled round copper wire paint film particle detection device which comprises a round copper wire enameling machine, a particle detection mold, a mold hole, a detection bracket and a particle detection sensor, adjusting grooves are evenly formed in one side of the detection support, sliding blocks are movably connected to the inner sides of the adjusting grooves, clamping grooves matched with the particle detection mold are formed in the sliding blocks, and first fixing pieces are arranged at the ends of one sides of the sliding blocks. According to the automatic controllable enameled round copper wire paint film particle detection mechanism, the particle detection molds are arranged on the inner sides of the clamping grooves, fine adjustment of transverse displacement can be achieved in cooperation with the arrangement of the adjusting grooves, the sliding blocks, the first fixing pieces, the second fixing pieces and the screws, the whole particle detection molds do not need to be disassembled when deviation occurs, each particle detection mold can be finely adjusted independently, and the detection efficiency is improved. Therefore, adjustment can be carried out according to the distance between the round copper wires.

Description

Technical Field

[0001] The utility model relates to the field of detection devices, in particular to an automatic controllable enameled round copper wire paint film particle detection device. Background Art

[0002] The appearance of particles in the paint film of enameled round copper wire is a common quality problem in the industry. However, the round copper wire enameling machines used in the industry today generally do not have paint film particle detection devices and can only be detected by personnel. The detection work often requires a lot of manpower, and it is easy for the problem products with paint film particles to not be detected due to negligence of personnel, thus flowing into the hands of customers. Although there are some enameled wire particle detection devices in the prior art, most of the enameled wire particle detection devices can only issue warnings when particles are detected. Generally, staff are required to check and determine whether to stop the machine, which has a certain lag; especially when multiple production lines are produced at the same time, sometimes it is impossible to take into account the detection problems of multiple production lines in time and mark them in time, which causes unnecessary waste of resources and even quality problems, thereby increasing the production cost of the enterprise. At the same time, most round copper wire enameling machines can produce multiple round copper wires at the same time. When the existing enameled wire particle detection devices detect paint film particles, they usually need to shut down the whole machine for processing, which affects production efficiency.

[0003] In the Chinese utility model patent application No.: 201820630889.5, a device for detecting particles of enameled round copper wire paint film is disclosed, which includes a particle detection system bracket, a plurality of particle detection molds, a plurality of particle detection sensors, a particle detection module, and an alarm. The plurality of particle detection molds are movably mounted on the particle detection system bracket, the particle detection sensor is fixedly mounted on the particle detection system bracket, and the particle detection sensor corresponds to the particle detection mold one by one. The particle detection sensor is connected to the particle detection module, and the particle detection module is provided with an alarm signal output terminal and a control signal output terminal, the alarm signal output terminal is connected to the alarm, and the control signal output terminal is connected to the enameling machine operation control system. The utility model provides an enameled round copper wire paint film particle detection device with automatic detection, automatic stop, and controllable detection accuracy, and the detection process does not require the whole machine to be shut down and personnel to intervene.

[0004] Although the above-mentioned device can detect the paint film particles of enameled round copper wire, once deviation occurs when it is installed on the round copper wire enameling machine, it needs to be removed and adjusted and then fixed again. It is impossible to fine-tune the particle detection mold on the detection bracket, and the convenience is poor. In addition, the device lacks a height adjustment function, so it can only adapt to the height of the round copper wire on the round copper wire enameling machine of a specific height, and the adaptability is poor.

[0005] Therefore, it is necessary to propose an automated and controllable enameled round copper wire paint film particle detection device to solve the above problems. Utility Model Content

[0006] The main purpose of the utility model is to provide an automated and controllable enameled round copper wire paint film particle detection device, which can effectively solve the problems in the background technology.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] An automated and controllable enameled round copper wire paint film particle detection device, comprising a round copper wire enameling machine, a particle detection mold, a mold hole, a detection bracket, and a particle detection sensor;

[0009] One side of the detection bracket is evenly provided with adjustment grooves, the inner side of the adjustment groove is movably connected with a slider, the slider is provided with a slot adapted to the particle detection mold, the end of one side of the slider is provided with a first fixing plate, the end of one side of the adjustment groove is provided with a second fixing plate, the second fixing plate is threadedly connected with a screw, the top and bottom of the slider are symmetrically provided with guide blocks, and the top and bottom of the inner cavity of the adjustment groove are symmetrically provided with guide grooves.

[0010] Preferably, the particle detection mold is disposed inside the card slot, and the particle detection mold corresponds to the particle detection sensor one by one.

[0011] Preferably, the guide block is slidably connected to the inner side of the guide groove to ensure that the slider moves in a straight line.

[0012] Preferably, one end of the screw is rotatably connected to one side of the first fixing plate, and rotating the screw can drive the slider to move inside the adjusting groove through the first fixing plate.

[0013] Preferably, it also includes a height adjustment component, which includes: a base plate arranged on the top of the round copper wire enameling machine, side panels are symmetrically arranged at the front and rear ends of the top of the base plate, accommodating grooves are symmetrically opened on the top of the two side panels, and lifting plates are symmetrically and movably connected to the inner upper ends of the two accommodating grooves, a cross beam is arranged on the upper ends of the opposite sides of the two side panels, a screw rod is threadedly connected to the middle of the cross beam, and a knob is arranged at the bottom of the screw rod.

[0014] Preferably, the tops of the two lifting plates are fixedly connected to the two ends of the bottom of the detection bracket, and the upper end of the screw rod is rotatably connected to the middle of the bottom of the detection bracket, so that turning the knob drives the screw rod to rise and fall, and the screw rod drives the detection bracket to rise and fall.

[0015] Preferably, fixing blocks are symmetrically arranged at the lower ends of the front and rear side walls of the bottom plate, fixing bolts are arranged on the fixing blocks, and the fixing blocks are fixed to the top of the round copper wire enameling machine by the fixing bolts.

[0016] Beneficial Effects

[0017] Compared with the prior art, the utility model provides an automated controllable enameled round copper wire paint film particle detection device, which has the following beneficial effects:

[0018] 1. The automated controllable enameled round copper wire paint film particle detection mechanism can achieve fine adjustment of lateral displacement by setting the particle detection mold on the inner side of the card slot, and coordinating the adjustment slot, the slider, the first fixing plate, the second fixing plate, and the screw. When deviation occurs, there is no need to remove the entire mold. Each particle detection mold can be fine-tuned individually, so it can also be adjusted according to the spacing between the round copper wires. The setting of the guide slot and the guide block facilitates the guidance of the slider.

[0019] 2. The automated controllable enameled round copper wire paint film particle detection mechanism can easily adjust the height of the detection bracket through the cooperation of the side panels, lifting plates, receiving grooves, crossbeams, screw rods, and knobs, thereby being able to adapt to the height of the round copper wires on different round copper wire enameling machines, thereby increasing adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the detection bracket of the utility model;

[0022] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0023] Figure 4 It is a side cross-sectional structural schematic diagram of the height adjustment component of the utility model.

[0024] In the figure: 1. round copper wire enameling machine; 2. bottom plate; 3. fixing block; 4. fixing bolt; 5. side plate; 6. detection bracket; 7. lifting plate; 8. particle detection sensor; 9. adjustment slot; 10. slider; 11. card slot; 12. particle detection mold; 13. mold hole; 14. guide slot; 15. guide block; 16. first fixing plate; 17. second fixing plate; 18. screw; 19. receiving slot; 20. crossbeam; 21. screw rod; 22. knob. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figure 1-4 As shown, an automated controllable enameled round copper wire paint film particle detection device comprises a round copper wire enameling machine 1, a particle detection mold 12, a mold hole 13, a detection bracket 6, and a particle detection sensor 8;

[0027] One side of the detection bracket 6 is evenly provided with an adjustment groove 9, and a slider 10 is movably connected to the inner side of the adjustment groove 9. A slot 11 adapted to the particle detection mold 12 is provided on the slider 10. The particle detection mold 12 is clamped on the inner side of the slot 11. The particle detection mold 12 corresponds to the particle detection sensor 8 one by one. A first fixing plate 16 is provided at the end of one side of the slider 10, and a second fixing plate 17 is provided at the end of one side of the adjustment groove 9. A screw 18 is threadedly connected on the second fixing plate 17, and one end of the screw 18 is rotatably connected to one side of the first fixing plate 16. The rotating screw 18 can drive the slider 10 to move inside the adjustment groove 9 through the first fixing plate 16. By setting the particle detection mold 12 on the inner side of the slot 11, the adjustment groove 9, the slider 10, the first fixing plate 16, the second fixing plate 17, and the screw 18 can be fine-tuned to achieve fine-tuning of the lateral displacement. When a deviation occurs, it is not necessary to remove the entire particle detection mold 12. Each particle detection mold 12 can be fine-tuned individually, so it can also be adjusted according to the spacing between the round copper wires.

[0028] Guide blocks 15 are symmetrically arranged at the top and bottom of the slider 10, and guide grooves 14 are symmetrically opened at the top and bottom of the inner cavity of the adjustment groove 9. The guide blocks 15 are slidably connected to the inner side of the guide grooves 14 to ensure that the slider 10 moves in a straight line, which is convenient for guiding the slider 10.

[0029] The height adjustment component is also included, which includes: a bottom plate 2 arranged on the top of the round copper wire enameling machine 1, side plates 5 symmetrically arranged at the front and rear ends of the top of the bottom plate 2, symmetrically provided with receiving grooves 19 on the tops of the two side plates 5, and symmetrically movably connected with lifting plates 7 on the inner upper ends of the two receiving grooves 19, and the tops of the two lifting plates 7 are respectively fixedly connected to the two ends of the bottom of the detection bracket 6, and a crossbeam 20 is arranged on the upper ends of the opposite sides of the two side plates 5, and a screw rod 21 is threadedly connected to the middle part of the crossbeam 20, and a knob 22 is arranged at the bottom of the screw rod 21, and the upper end of the screw rod 21 is rotatably connected to the middle part of the bottom of the detection bracket 6, so that the screw rod 21 is driven to rise and fall by rotating the knob 22, and the screw rod 21 drives the detection bracket 6 to rise and fall, and the side plate 5, the lifting plate 7, the receiving groove 19, the crossbeam 20, the screw rod 21, and the knob 22 can be arranged to cooperate with each other to conveniently realize the adjustment of the height of the detection bracket 6, so as to adapt to the height of the round copper wires on different round copper wire enameling machines 1, thereby increasing the adaptability.

[0030] The lower ends of the front and rear side walls of the bottom plate 2 are symmetrically provided with fixing blocks 3 , on which fixing bolts 4 are provided. The fixing blocks 3 are fixed to the top of the round copper wire enameling machine 1 through the fixing bolts 4 .

[0031] It should be noted that the utility model is an automated controllable enameled round copper wire paint film particle detection device. When in use, by setting the particle detection mold 12 on the inner side of the card slot 11, the adjustment slot 9, the slider 10, the first fixing plate 16, the second fixing plate 17, and the screw 18 can be used to achieve fine-tuning of the lateral displacement. Specifically, the rotating screw 18 drives the slider 10 to move through the first fixing plate 16. When a deviation occurs, there is no need to remove the entire slider. Each particle detection mold 12 can be fine-tuned individually, so it can also be adjusted according to the spacing between the round copper wires. The setting of the guide groove 14 and the guide block 15 facilitates guiding the slider 10. The side plate 5, the lifting plate 7, the accommodating groove 19, the crossbeam 20, the screw 21, and the knob 22 can cooperate with each other to facilitate the adjustment of the height of the detection bracket 6, so as to adapt to the height of the round copper wires on different round copper wire enameling machines 1, thereby increasing adaptability.

[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An automated and controllable enameled round copper wire paint film particle detection device, comprising a round copper wire enameling machine (1), a particle detection mold (12), a mold hole (13), a detection bracket (6), and a particle detection sensor (8); Features: One side of the detection bracket (6) is evenly provided with adjustment grooves (9), the inner side of the adjustment groove (9) is movably connected with a slider (10), the slider (10) is provided with a slot (11) adapted to the particle detection mold (12), the end of one side of the slider (10) is provided with a first fixing plate (16), the end of one side of the adjustment groove (9) is provided with a second fixing plate (17), the second fixing plate (17) is threadedly connected with a screw (18), the top and bottom of the slider (10) are symmetrically provided with guide blocks (15), and the top and bottom of the inner cavity of the adjustment groove (9) are symmetrically provided with guide grooves (14).

2. The automatic controllable enameled round copper wire paint film particle detection device according to claim 1, characterized in that: The particle detection mold (12) is clamped on the inner side of the clamping slot (11), and the particle detection mold (12) corresponds to the particle detection sensor (8) one by one.

3. The automatic controllable enameled round copper wire paint film particle detection device according to claim 1, characterized in that: The guide block (15) is slidably connected to the inner side of the guide groove (14) to ensure that the slider (10) moves in a straight line.

4. The automatic controllable enameled round copper wire paint film particle detection device according to claim 1, characterized in that: One end of the screw (18) is rotatably connected to one side of the first fixing plate (16), and the rotating screw (18) can drive the slider (10) to move inside the adjustment groove (9) through the first fixing plate (16).

5. The automatic controllable enameled round copper wire paint film particle detection device according to claim 1, characterized in that: The invention also comprises a height adjustment component, which comprises: a bottom plate (2) arranged on the top of the round copper wire enameling machine (1), side plates (5) symmetrically arranged at the front and rear ends of the top of the bottom plate (2), accommodating grooves (19) symmetrically opened at the tops of the two side plates (5), lifting plates (7) symmetrically and movably connected to the inner upper ends of the two accommodating grooves (19), a crossbeam (20) arranged at the upper ends of the opposite sides of the two side plates (5), a screw rod (21) threadedly connected to the middle of the crossbeam (20), and a knob (22) arranged at the bottom of the screw rod (21).

6. The automatic controllable enameled round copper wire paint film particle detection device according to claim 5, characterized in that: The tops of the two lifting plates (7) are fixedly connected to the two ends of the bottom of the detection bracket (6) respectively, and the upper end of the screw rod (21) is rotatably connected to the middle of the bottom of the detection bracket (6), so that the screw rod (21) is driven to rise and fall by turning the knob (22), and the screw rod (21) drives the detection bracket (6) to rise and fall.

7. The automatic controllable enameled round copper wire paint film particle detection device according to claim 5, characterized in that: A fixing block (3) is symmetrically arranged at the lower ends of the front and rear side walls of the bottom plate (2), and a fixing bolt (4) is arranged on the fixing block (3). The fixing block (3) is fixed to the top of the round copper wire enameling machine (1) via the fixing bolt (4).

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