Pressing and buckling mechanism for surface cover of mutual inductor

By designing a transformer face cover pressing mechanism including a fixing plate, a storage table, a handling and pressing mechanism, a conveying mechanism and automatic jaws, the problem of high cost of face cover lifting and semi-automated equipment in the production of existing transformers is solved, and the automatic pressing cap closure of the transformer face cover and the shell is realized, and production efficiency and product quality are improved.

CN222536814UActive Publication Date: 2025-02-28ZHONGSHAN TIANRUI MASCH CO LTD
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Patent Information

Application Number
CN202421096524.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-28
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the production process of existing transformers, due to uneven force exertion of manual or semi-automated equipment, the cover may be raised after the cover is closed, affecting the coil conduction effect. In addition, the semi-automated equipment is costly and the production time is not long, so it is impossible to achieve 24-hour automated production.

Method used

A transformer face cover pressing mechanism is designed, including a fixing plate, a storage table, a handling and pressing mechanism, a conveying mechanism and an automatic clamping jaw. The mechanism realizes automatic pressing and closing of the housing and the face cover through guide frames, limit doors, automatic clamping jaws and lifting and moving components, ensuring stable overlap between the face cover and the case.

Benefits of technology

The automatic pressing cover of the transformer face cover and the shell is realized, ensuring the reliable and stable overlap between the face cover and the shell, improving production efficiency and product quality, reducing production costs, and supporting 24-hour automated production.

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Abstract

The utility model discloses a mutual inductor surface cover pressing and buckling mechanism which comprises a fixing plate and is characterized in that the fixing plate is fixedly provided with an object placing table and a carrying and pressing mechanism, the fixing plate is further provided with a conveying mechanism, the conveying mechanism comprises a jacking and moving assembly and a guide frame, and the guide frame is fixedly provided with a limiting door. The middle of the guide frame is provided with a storage guide groove used for storing a mutual inductor, the rear side of the limiting door is fixedly provided with an automatic clamping jaw used for clamping a shell of the mutual inductor, the jacking and moving assembly comprises an abutting transverse column, the width of the abutting transverse column is smaller than that of the storage guide groove, and the abutting transverse column is used for penetrating through the guide groove to abut against the mutual inductor; according to the utility model, the pressing and covering of the surface cover can be automatically carried out, the surface cover and the shell can be well overlapped in the covering process, the shell can be stabilized for pressing and overlapping by clamping and fixing the position of the shell in cooperation with the jacking of the top carrying mechanism, and the shell and the surface cover can be reliably and stably carried. And pressing and covering can be accurately carried out.
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Description

Technical Field

[0001] The utility model relates to the technical field related to transformer production equipment, in particular to a transformer surface cover pressing mechanism. Background Art

[0002] The mutual inductor generally comprises a shell, a mutual inductor coil arranged in a mounting groove of the shell, and a connection terminal connected to the wire end of the mutual inductor coil. After the mutual inductor coil is installed in the above-mentioned shell, a surface cover is closed on the shell.

[0003] An existing transformer housing commonly used on the market is shown in the patent document with patent number CN202021730567.1 and name “A transformer housing”, which includes a first shell with a accommodating chamber inside. The transformer coil is placed inside and then the cover is closed.

[0004] The existing transformers are usually pressed and closed manually or by semi-automatic equipment during production. The hands may apply uneven pressure, causing some of the covers to be lifted after closing. The lifting may affect the conduction effect of the internal transformer coil and affect the normal operation of the transformer. The cost of semi-automatic pressing and closing is high, and the production time is short, and it cannot be automatically produced 24 hours a day. Utility Model Content

[0005] The utility model aims to provide a transformer cover pressing mechanism to overcome the deficiencies in the prior art.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The transformer face cover pressing mechanism comprises a fixing plate, on which a storage platform and a handling and pressing mechanism are fixedly provided, and a conveying mechanism is also installed on the fixing plate, and the conveying mechanism comprises a lifting and moving assembly and a guide frame, on which a limiting door is fixedly provided, and a storage guide groove for placing the transformer is provided in the middle of the guide frame, and an automatic clamping claw for clamping the transformer housing is fixedly provided on the rear side of the limiting door, and the lifting and moving assembly comprises an abutting cross column, and the abutting cross column has a width smaller than the storage guide groove, so as to penetrate the guide groove and abut against the transformer.

[0008] To further explain, the transporting and pressing mechanism includes a vertical frame, a transverse plate, a horizontal moving device and a lifting drive device. The transverse plate is slidably connected to the vertical frame. The horizontal moving device is installed on one side of the vertical frame to control the movement of the transverse plate relative to the vertical frame. The lifting drive device is installed on the transverse plate, and a negative pressure suction cup is installed at the output end of the lifting drive device.

[0009] To further explain, the horizontal moving device includes a first motor, a first screw rod and a pair of bearing seats fixedly mounted on the vertical frame. A screw nut threadedly connected to the first screw rod is fixedly mounted on one side of the transverse moving plate. The first screw rod is rotatably connected to the vertical frame through a pair of bearing seats. The output end of the first motor and one end of the first screw rod are both covered with and meshed with belts, and the first motor is transmission-connected to the first screw rod through the belt.

[0010] To further explain, the lifting drive device is a first screw guide rail, a downwardly extending pressure plate is fixedly provided at the output end of the first screw guide rail, and the negative pressure suction cup is fixedly provided at the bottom end of the pressure plate.

[0011] To further explain, the limit door is located above the guide groove for placing objects, and the opening of the limit door corresponds to the vertical cross section of the transformer housing.

[0012] To further explain, a pair of contoured clamping pieces are fixedly connected to the front end of the automatic clamping jaws, the automatic clamping jaws are vertically arranged downward above the guide frame, and the automatic clamping jaws are fixedly connected to the limit gate.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model can automatically press and close the face cover, and can well overlap the face cover and the shell body during the closing process, and can stabilize the shell body for pressing and overlapping by clamping and fixing the position of the shell body and cooperating with the lifting of the top transport mechanism. The utility model can reliably and stably transport the shell body and the face cover, and can accurately press and close them. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of another perspective of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the utility model from another perspective.

[0018] Notes on the attached drawings:

[0019] 1. First motor; 2. Belt; 3. First screw rod; 4. Vertical frame; 5. Transverse plate; 6. Negative pressure suction cup; 7. Lifting drive device; 8. Guide frame; 9. Limiting door; 10. Automatic clamping claw; 11. Profile clip; 12. Storage guide groove; 14. Bearing seat; 15. Screw nut; 16. Storage table; 17. Fixed plate; 18. Lifting cylinder; 19. Second screw guide rail; 20. Abutting cross column. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. When the number of an element is referred to as "plurality", it may be any number of two or more. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific implementations and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0023] The present invention is described in detail below in conjunction with the embodiments shown in the accompanying drawings:

[0024] like Figure 1-3 As shown, in this embodiment, a transformer face cover pressing mechanism is provided, including a fixed plate 17, on which a storage platform 16 and a transport pressing mechanism are fixedly provided, and a conveying mechanism is also installed on the fixed plate 17, and the conveying mechanism includes a lifting and moving assembly and a guide frame 8. In order to stabilize the position of the transformer housing on the guide frame 8 when the housing is pressed against the face cover, a limiting door 9 is coaxially installed on the guide frame 8, and an automatic clamp 10 for clamping the transformer housing is fixedly provided on the rear side of the limiting door 9. The automatic clamp 10 on the limiting door 9 can clamp the housing and limit the position of the transformer housing on the guide frame 8.

[0025] In this embodiment, the traditional assembly line is eliminated because the rigidity of the assembly line is insufficient and the reaction force provided is small and it cannot cooperate with the transport and pressing mechanism to effectively press the cover and the shell together, and the limit door 9 will move with the assembly line and cannot play a limiting role. A placement guide groove 12 for placing the mutual inductor is provided in the middle of the guide frame 8. A long through groove is provided in the middle of the guide frame 8, and a pair of abutment bars extending toward the middle of the guide frame 8 are provided on the groove wall. Therefore, the pair of abutment bars and the through groove form the above-mentioned placement guide groove 12. The lifting and moving assembly includes an abutting cross column 20, the width of which is smaller than the placement guide groove 12, so as to penetrate the guide groove and abut the mutual inductor. The lifting and moving assembly also includes a second screw guide rail 19, and a lifting cylinder 18 is fixedly provided at the output end (sliding end) of the second screw guide rail 19. The output end of the lifting cylinder 18 is fixedly connected to the abutting cross column 20, and the lifting cylinder 18 can control the movement of the abutting cross column 20 and the second screw guide rail 19 in the vertical direction.

[0026] In summary, the process of transferring the transformer housing by the conveying mechanism is further described. After the transformer housing is placed at one end of the guide frame 8 by equipment or manually, the transformer housing is now in limited abutment with the abutment bar of the storage guide groove 12. When the transformer needs to be transported, the abutment cross column 20 will be lifted by the lifting cylinder 18. The lifting height of the abutment cross column 20 is higher than the abutment bar, so the abutment cross column 20 will lift the transformer housing, and the transformer housing is not abutted with the abutment bar but placed on the abutment cross column 20. Then, the abutment cross column 20 with the transformer housing placed thereon will move under the control of the second screw guide rail 19, and then the transformer housing will be moved. When the transformer housing reaches a specific position, the lifting cylinder 18 controls the abutment cross column 20 to descend to the bottom of a pair of abutment bars, so the transformer housing will re-abut against the abutment bar, thereby completing the movement of the transformer housing. When the cover needs to be pressed and closed, the abutting crossbar will push up again, and cooperate with the carrying and pressing mechanism to press the housing and the cover together. When closing, the abutting crossbar does not push up completely like when carrying, but pushes up a part and just pushes the transformer housing away from the guide frame 8.

[0027] In this embodiment, the transport and pressing mechanism includes a stand 4, a transverse plate 5, a horizontal moving device and a lifting drive device 7. The transverse plate 5 is slidably connected to the stand 4. The horizontal moving device is installed on one side of the stand 4 to control the movement of the transverse plate 5 relative to the stand 4. The lifting drive device 7 is installed on the transverse plate 5. The output end of the lifting drive device 7 is equipped with a negative pressure suction cup 6 and a glue dispensing component (not marked in the figure). The glue dispensing component is located on one side of the negative pressure suction cup. The glue dispensing component is installed on the transverse plate 5 like the negative pressure suction cup 6. The glue dispensing component includes a driving member and a glue dispensing head. The driving member can optionally use a cylinder. The driving member causes the glue dispensing head to move downward so that the bottom end of the glue dispensing head can dispense glue into the shell. After the pressing surface cover, the cover and the shell can be reliably connected together.

[0028] When it is necessary to press the surface cover onto the transformer housing, the lifting drive device 7 will control the negative pressure suction cup 6 to move downward to adsorb the surface cover to be adsorbed placed on the storage table 16, and the storage table 16 can be connected to the output end of the vibration plate to achieve the purpose of automatically covering the surface; then the lifting drive device 7 controls the negative pressure suction cup 6 with the surface cover adsorbed to lift upward, and then the horizontal moving device controls the horizontal movement of the transverse plate 5, that is, controls the translation of the negative pressure suction cup 6 with the surface cover. When the lifting drive device 7 moves into place, the negative pressure suction cup 6 (with the surface cover adsorbed) connected to it will be located above the transformer housing, and finally the lifting drive device 7 will control the negative pressure suction cup 6 to move downward, and cooperate with the raised abutting horizontal column 20 to complete the covering of the transformer housing and the surface cover.

[0029] Specifically, the horizontal moving device includes a first motor 1, a first screw rod 3 and a pair of bearing seats 14 fixedly arranged on the vertical frame 4. A screw nut 15 threadedly connected to the first screw rod 3 is fixedly arranged on one side of the transverse plate 5. The first screw rod 3 is rotatably connected to the vertical frame 4 through a pair of bearing seats 14. The output end of the first motor 1 and one end of the first screw rod 3 are both covered and meshed with a belt 2. The first motor 1 is transmission-connected to the first screw rod 3 through the belt 2. The rotation of the first screw rod 3 will control the horizontal movement of the screw nut 15, so the first screw rod 3 can control the movement of the transverse plate 5.

[0030] Specifically, the lifting drive device 7 is a first screw slide rail, and a downward extending pressure plate is fixedly provided at the output end of the first screw slide rail. The added pressure plate can extend the defect that the output end of the first screw 3 cannot extend downward. The negative pressure suction cup 6 is fixedly provided at the bottom end of the pressure plate. Therefore, after the first screw slide rail is started, the pressure plate can be controlled to move downward or upward, and the fixed negative pressure suction cup 6 can also complete the upward or downward movement.

[0031] In this embodiment, the limiting door 9 is located above the object guide groove 12, and a through opening corresponding to the object guide groove 12 is provided at the bottom of the limiting door 9. When the transformer housing is transported, the transformer housing can be moved through the through opening.

[0032] The automatic clamp 10 is a clamping cylinder, and a pair of contoured clips 11 are fixedly provided at the output end of the clamping cylinder. The clamping cylinder is fixedly connected to the limit door 9, and the output end of the clamping cylinder is vertically downward. The gap of the contoured clip 11 is arranged on the upper surface of the guide frame 8. In other words, the contoured clip 11 is arranged in a position close to the upper surface of the guide frame 8, so that the contoured clip 11 can directly clamp the transformer housing.

[0033] The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification. For ordinary technicians in this field, they can make several modifications and improvements without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A cover pressing mechanism for a transformer, including a fixing plate, characterized in that: The fixed plate is fixedly provided with a storage platform and a transport pressing mechanism, and the fixed plate is also provided with a conveying mechanism, which includes a lifting and moving assembly and a guide frame, a limiting door is fixedly provided on the guide frame, a storage guide groove for placing the transformer is opened in the middle of the guide frame, and an automatic clamp for clamping the transformer housing is fixedly provided on the rear side of the limiting door, and the lifting and moving assembly includes an abutting cross column, and the abutting cross column has a width smaller than the storage guide groove, so as to penetrate the guide groove and abut the transformer.

2. The transformer cover pressing mechanism according to claim 1, characterized in that: The transporting and pressing mechanism includes a vertical frame, a transverse plate, a horizontal moving device and a lifting drive device. The transverse plate is slidably connected to the vertical frame. The horizontal moving device is installed on one side of the vertical frame to control the movement of the transverse plate relative to the vertical frame. The lifting drive device is installed on the transverse plate. A negative pressure suction cup and a glue dispensing component are installed at the output end of the lifting drive device. The glue dispensing component is located on one side of the negative pressure suction cup.

3. The transformer cover pressing mechanism according to claim 2, characterized in that: The horizontal moving device includes a first motor, a first screw rod and a pair of bearing seats fixedly mounted on the vertical frame. A screw nut threadedly connected to the first screw rod is fixedly mounted on one side of the transverse moving plate. The first screw rod is rotatably connected to the vertical frame through a pair of bearing seats. The output end of the first motor and one end of the first screw rod are both covered and meshed with belts. The first motor is transmission-connected to the first screw rod through the belt.

4. The transformer cover pressing mechanism according to claim 2, characterized in that: The lifting drive device is a first screw guide rail, and a downwardly extending pressing plate is fixedly arranged at the output end of the first screw guide rail, and the negative pressure suction cup is fixedly arranged at the bottom end of the pressing plate.

5. The transformer cover pressing mechanism according to claim 1, characterized in that: The limiting door is located above the guide groove for placing objects, and the opening of the limiting door corresponds to the vertical section of the transformer housing.

6. The transformer cover pressing mechanism according to claim 1, characterized in that: A pair of contoured clamping pieces are fixedly connected to the front end of the automatic clamping jaws. The automatic clamping jaws are vertically arranged downward above the guide frame, and are fixedly connected to the limit gate.

Citation Information

Patent Citations

  • Mutual inductor shell

    CN212648009U