Tea cake discharging device

Abstract

The utility model relates to the technical field of tea cake production, and provides a tea cake discharging device which comprises a rack, a pushing device arranged on the rack and a tea shoveling device connected to the output end of the pushing device, the pushing device can push the tea shoveling device to move, and the tea shoveling device comprises a tea shoveling plate. And at least one tea shoveling brush is arranged on at least one surface of the tea shoveling plate. Tea cakes are separated from the mold through the tea shoveling device, the tea cakes adhered to different positions of the mold can be separated at a time through the multiple tea shoveling brushes in different directions, the working efficiency is improved, the structure is simple, energy consumption is saved, the mechanical cost is reduced, the tea shoveling brushes are made of soft materials, and the tea shoveling brushes are convenient to use. The tea cake discharging device reduces tea cake damage caused by excessive friction and pressure, and solves the technical problems that an existing tea cake discharging device may cause tea cake damage and is complex in structure and low in working efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of tea cake production, in particular to a tea cake discharging device. Background Art

[0002] Tea cake is a solid tea product made from tea leaves through a special process. It is compacted and solidified by pressing. It has a unique shape and taste and is easy to store and carry. The tea that still uses the tea cake production process is mainly Pu'er tea, which can form a unique flavor and quality and is deeply loved by consumers. During the pressing process of tea cake, it is usually necessary to use a driving device to move two molds close to each other to press the tea cake. After the two molds are separated, the tea cake will adhere to one of the molds. Existing devices usually use a cutting machine or a vibrating separator to help separate the tea cake and the mold, but in actual use, it may cause a certain degree of damage to the tea cake, and it is usually necessary to set a separation device on each of the two molds, which has a complex structure, occupies a large space, and has a high mechanical cost. Utility Model Content

[0003] Therefore, in view of the above problems, the utility model proposes a tea cake discharging device, which solves the technical problems that the existing tea cake discharging device may cause the tea cake to be damaged, has a complex structure and low working efficiency.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A tea cake discharging device comprises a frame, a pushing device arranged on the frame, and a tea shoveling device connected to the output end of the pushing device, wherein the pushing device can push the tea shoveling device to move, and the tea shoveling device comprises a tea shoveling board, at least one side of the tea shoveling board is provided with at least one tea shoveling brush.

[0006] Further:

[0007] The pushing device includes a guiding device arranged on the frame, a driving device for driving the guiding device to move, the driving device includes a driving motor, a driving gear arranged at the output end of the driving motor, a driven gear meshed with the driving gear, a transmission shaft connected to the driven gear, a transmission gear arranged on the transmission shaft, and a rack meshed with the transmission gear, and one end of the rack is connected to the tea shoveling plate.

[0008] The guiding device comprises at least two guide sleeves arranged on the frame, wherein a guide rod is slidably sleeved in the guide sleeve, and one end of the guide rod is connected to the tea shoveling plate.

[0009] The diameter of the driven gear is greater than the diameter of the driving gear.

[0010] The tea shoveling plate comprises a tea brush seat connected to the output end of the pushing device and a first material guide plate connected to the other end of the tea brush seat, and the tea shoveling brush is arranged on the tea brush seat.

[0011] Three rows of tea brushes are respectively arranged on the upper and lower sides of the tea brush seat.

[0012] The first material guide plate is arranged obliquely, and first baffles are arranged on both sides of the first material guide plate.

[0013] The pushing device is provided with a displacement sensor.

[0014] The frame is provided with an upper mold seat, a lower mold seat, at least one upper die arranged on the upper mold seat, at least one lower die arranged on the lower mold seat, and a driving mechanism for driving the upper die and the lower die to close the mold; the lower mold seat is provided with a second material guide plate; during demoulding, the pushing device pushes the tea scraping plate to extend between the upper mold seat and the lower mold seat; the tea scraping brush can push the tea cake located on the upper die to be demoulded to the first material guide plate and / or push the tea cake located on the lower die to be demoulded to the second material guide plate.

[0015] The second material guide plate is arranged obliquely, and second baffles are arranged on both sides of the second material guide plate.

[0016] By adopting the above technical solution, the beneficial effects of the utility model are:

[0017] The utility model separates the tea cake from the mold by means of a tea shoveling device, determines the specific position of the tea shoveling brush according to the structure of the mold, and can separate the tea cakes adhered to different positions on the mold at one time by means of a plurality of tea shoveling brushes in different directions, thereby greatly improving the working efficiency, and does not need to set up a plurality of separation devices. The utility model has a simple structure, saves energy consumption, reduces the occupied space, and reduces the mechanical cost. Moreover, the tea shoveling brush is made of a soft material, which reduces the damage of the tea cake caused by excessive friction and pressure, ensures that each tea cake can be completely separated, and reduces the scrap rate. Furthermore, the drive adopts the transmission of multi-stage gears, which can realize high-efficiency and stable power transmission and reduce mechanical vibration. Furthermore, the guide sleeve and the guide rod have supporting and guiding functions, which enhance the stability of the tea shoveling device when it moves. Furthermore, the diameter of the driven gear is larger than the diameter of the driving gear. diameter, making the entire transmission system more stable and efficient, improving transmission efficiency and reliability; further, after the tea shoveling brush on the tea brush seat separates the tea cakes, the tea cakes fall on the first guide plate, avoiding damage to the tea cakes due to excessive falling distance; further, multiple rows of tea shoveling brushes can more easily separate the tea cakes, improving production efficiency; further, the displacement sensor can sense the moving distance, and prevent vibration caused by mechanical collision; further, the tea shoveling brush can shovel out the tea cakes adhered to the upper die and the lower die at one time, the tea cakes on the upper die fall onto the first guide plate, and the tea cakes on the lower die fall onto the second guide plate, thereby improving work efficiency and streamlining the mechanical structure; further, the first guide plate and the second guide plate are inclined to directly transport the tea cakes to the next process, and the first baffle plate and the second baffle plate can prevent the tea cakes from falling. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the utility model from another angle;

[0020] Figure 3 It is a schematic diagram of the structure of the pushing device and the tea shoveling device;

[0021] Figure 4 is a schematic diagram of the structure of the driving device;

[0022] Figure 5 It is a structural schematic diagram of a tea shoveling device.

[0023] In the figure: 1. frame; 2. tea shoveling device; 3. displacement sensor; 22. tea brush holder; 21. first guide plate; 23. tea shoveling brush; 24. first baffle; 4. guide device; 5. driving device; 51. driving motor; 52. driving gear; 53. driven gear; 54. transmission shaft; 55. transmission gear; 56. rack; 41. guide sleeve; 42. guide rod; 11. upper mold holder; 12. lower mold holder; 13. upper die; 14. lower die; 15. driving mechanism; 16. second guide plate; 17. second baffle. DETAILED DESCRIPTION

[0024] The utility model is now further described in conjunction with the accompanying drawings and specific implementation methods.

[0025] refer to Figures 1 to 5 The utility model provides a tea cake discharging device, comprising a frame 1, a pushing device arranged on the frame 1, and a tea shoveling device 2 connected to the output end of the pushing device, wherein the pushing device can push the tea shoveling device 2 to move, and a displacement sensor 3 is arranged on the pushing device.

[0026] The tea shoveling device 2 includes a tea shoveling plate, which includes a tea brush holder 22 connected to the output end of the pushing device and a first guide plate 21 connected to the other end of the tea brush holder 22. Three rows of tea shoveling brushes 23 are respectively provided on the upper and lower sides of the tea brush holder 22. The first guide plate 21 is tilted, and first baffles 24 are provided on both sides of the first guide plate 21.

[0027] The pushing device includes a guide device 4 arranged on the frame 1, a driving device 5 for driving the guide device 4 to move, the driving device 5 includes a driving motor 51, a driving gear 52 arranged at the output end of the driving motor 51, a driven gear 53 meshed with the driving gear 52, a transmission shaft 54 ​​connected to the driven gear 53, a transmission gear 55 arranged on the transmission shaft 54, and a rack 56 meshed with the transmission gear 55, the diameter of the driven gear 53 is larger than the diameter of the driving gear 52, and one end of the rack 56 is connected to the tea shoveling plate. The guide device 4 includes four guide sleeves 41 arranged on the frame 1, and a guide rod 42 is slidably sleeved in each of the two guide sleeves 41, and one end of the guide rod 42 is connected to the tea shoveling plate.

[0028] The frame 1 is provided with an upper mold seat 11, a lower mold seat 12, two upper dies 13 arranged on the upper mold seat 11, two lower dies 14 arranged on the lower mold seat 12, and a driving mechanism 15 for driving the upper dies 13 and the lower dies 14 to close the mold. The lower mold seat 12 is provided with a second material guide plate 16, the second material guide plate 16 is inclined, and second baffles 17 are provided on both sides of the second material guide plate 16. During demolding, the pushing device pushes the tea shoveling plate to extend between the upper mold seat 11 and the lower mold seat 12, and the tea shoveling brush 23 can push the tea cake located on the upper die 13 to be demolded to the first material guide plate 21, and push the tea cake located on the lower die 14 to be demolded to the second material guide plate 16.

[0029] The displacement sensor 3 is a well-known device and may be arranged at other positions, or the displacement sensor 3 may not be arranged, depending on the specific situation.

[0030] The tea brush 23 can be arranged on one side, two sides, three sides, four sides or more sides of the tea brush holder 22, depending on the structure of the mold.

[0031] The tea scraping brushes 23 may be arranged in one row, two rows, three rows or even more rows, depending on the specific situation.

[0032] The driving device 5 may be a gear transmission structure, a chain transmission structure, a belt transmission structure or other transmission structures, or may be a cylinder, an oil cylinder, a linear motor or other linear drive structures, and may be configured according to specific circumstances.

[0033] The number of the guide sleeves 41 may be two, four, six or even more, the number of the guide rods 42 may be one, two, three or even more, and the guide rods 42 and the guide sleeves 41 may not be provided, depending on the specific situation.

[0034] The first material guide plate 21 and the second material guide plate 16 may also be arranged horizontally, depending on the specific situation.

[0035] The first baffle 24 and the second baffle 17 may not be provided, and may be provided according to specific circumstances.

[0036] The working mode of the utility model is:

[0037] When in use, the upper mold base 11 and the lower mold base 12 are close to each other, so that the upper pressing mold 13 and the lower pressing mold 14 press the tea leaves into tea cakes. After the upper pressing mold 13 and the lower pressing mold 14 are separated, the tea cakes adhere to the upper pressing mold 13 and / or the lower pressing mold 14, and the driving device 5 and the guiding device 4 push the tea shoveling plate to extend between the upper pressing mold 13 and the lower pressing mold 14. The tea shoveling brushes 23 on the top and bottom surfaces of the tea brush seat 22 can simultaneously push the tea cakes on the upper pressing mold 13 and the lower pressing mold 14, so that the tea cake on the upper pressing mold 13 is demolded to the first material guide plate 21, and the tea cake on the lower pressing mold 14 is demolded to the second material guide plate 16. The structure is simple, the degree of automation is high, and the operation is convenient and quick.

[0038] Although the present invention has been specifically demonstrated and described in conjunction with the preferred embodiments, those skilled in the art should understand that various changes may be made to the present invention in form and detail without departing from the spirit and scope of the present invention as defined in the appended claims, all of which are within the scope of protection of the present invention.

Claims

1. A tea cake discharging device, characterized in that: The invention comprises a frame, a pushing device arranged on the frame, and a tea shoveling device connected to the output end of the pushing device, wherein the pushing device can push the tea shoveling device to move, and the tea shoveling device comprises a tea shoveling board, and at least one side of the tea shoveling board is provided with at least one tea shoveling brush.

2. A tea cake discharging device according to claim 1, characterized in that: The pushing device includes a guiding device arranged on the frame, a driving device for driving the guiding device to move, the driving device includes a driving motor, a driving gear arranged at the output end of the driving motor, a driven gear meshed with the driving gear, a transmission shaft connected to the driven gear, a transmission gear arranged on the transmission shaft, and a rack meshed with the transmission gear, and one end of the rack is connected to the tea shoveling plate.

3. A tea cake discharging device according to claim 2, characterized in that: The guiding device comprises at least two guide sleeves arranged on the frame, wherein a guide rod is slidably sleeved in the guide sleeve, and one end of the guide rod is connected to the tea shoveling plate.

4. A tea cake discharging device according to claim 2, characterized in that: The diameter of the driven gear is greater than the diameter of the driving gear.

5. The tea cake discharging device according to claim 1, characterized in that: The tea shoveling plate comprises a tea brush seat connected to the output end of the pushing device and a first material guide plate connected to the other end of the tea brush seat, and the tea shoveling brush is arranged on the tea brush seat.

6. A tea cake discharging device according to claim 5, characterized in that: Three rows of tea brushes are respectively arranged on the upper and lower sides of the tea brush seat.

7. A tea cake discharging device according to claim 5, characterized in that: The first material guide plate is arranged obliquely, and first baffles are arranged on both sides of the first material guide plate.

8. The tea cake discharging device according to claim 1, characterized in that: The pushing device is provided with a displacement sensor.

9. The tea cake discharging device according to claim 5, characterized in that: The frame is provided with an upper mold seat, a lower mold seat, at least one upper die arranged on the upper mold seat, at least one lower die arranged on the lower mold seat, and a driving mechanism for driving the upper die and the lower die to close the mold; the lower mold seat is provided with a second material guide plate; during demoulding, the pushing device pushes the tea scraping plate to extend between the upper mold seat and the lower mold seat; the tea scraping brush can push the tea cake located on the upper die to be demoulded to the first material guide plate and / or push the tea cake located on the lower die to be demoulded to the second material guide plate.

10. A tea cake discharging device according to claim 9, characterized in that: The second material guide plate is arranged obliquely, and second baffles are arranged on both sides of the second material guide plate.

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