Novel crushing device for producing efficient organic fertilizer from livestock manure

By designing a combination of thread sleeve and cutting knife on the crushing roller of the crushing device, the wound straw is cut when necessary, solving the problem of straw winding and improving the operating efficiency and stability of the equipment.

CN222551054UActive Publication Date: 2025-03-04JIANGSU YONGJIA MODERN AGRI TECH CO LTD
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Patent Information

Application Number
CN202421223842.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-04
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

During the process of crushing feces, straws tend to wrap around the crushing rollers, causing the equipment to run unstable and require additional cleaning time.

Method used

A new crushing device is designed, using a crushing roller including a roller body, a threaded sleeve and a cutting knife. The ejection time of the cutting knife is controlled through the threaded sleeve. The cutting knife ejects the cutting straw when necessary, and retracts the cutting knife back into the inside of the roller through the rotation of the rotating rod.

Benefits of technology

It effectively solves the problem of straw wrapping, improves the operating efficiency and stability of the equipment, and reduces the time for subsequent cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel crushing device for producing an efficient organic fertilizer from livestock manure, and particularly relates to the field of fertilizer raw material crushing equipment. Each crushing roller comprises a roller body, a threaded sleeve and a cutting knife, the roller bodies are rotationally connected into the crushing box body, the hollow roller bodies are provided with placing grooves, the cutting knives are elastically and rotationally connected into the placing grooves, the cutting edges of the cutting knives can pop out of the placing grooves, and the threaded sleeves are in threaded connection with the interiors of the roller bodies; one end of the cutting knife is clamped and matched with the threaded sleeve; the motor is arranged on one side of the crushing box body and used for driving the two crushing rollers to rotate in the opposite directions, the motor is electrically connected with an external controller, the popup time of the cutting knife is reasonably controlled through the threaded sleeve, and the cutting knife pops up when necessary to cut straw wound on roller bodies; and the rotating rod rotates to control the cutting knife to retract into the roller body, so that the use purpose that the cutting knife can be repeatedly opened and closed is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of fertilizer raw material crushing equipment, and more specifically, to a novel crushing device for producing high-efficiency organic fertilizer from animal excrement. Background Art

[0002] Organic fertilizer is a kind of fertilizer made from animal and plant residues, excrement and other organic matter after natural decomposition or artificial treatment. They are rich in organic matter, multiple nutrients and microbial activity, and have many benefits for soil and crops. Before using animal manure for composting, the manure needs to be pre-treated, including crushing the animal manure.

[0003] The existing method for crushing animal feces is mostly: the animal feces are put into a device with a crushing roller, and the crushing roller is driven by a motor to continuously squeeze the animal feces to achieve the purpose of crushing the animal feces.

[0004] In the above process, because animal manure generally contains straw laid in the pen and grain feed, soft and long materials such as straw cannot be crushed by the crushing roller, and there is a certain probability that they will be entangled in the crushing roller and continue to rotate with the crushing roller, requiring subsequent time to clean the crushing roller separately. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the embodiment of the utility model provides a novel crushing device for producing efficient organic fertilizer from animal manure. The technical problem to be solved by the utility model is: how to solve the problem of straw being entangled on the crushing roller during the process of crushing manure.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel pulverizing device for producing high-efficiency organic fertilizer from animal manure, comprising a crushing box; at least two crushing rollers, each crushing roller comprising a roller body, a threaded sleeve and a cutting knife, the roller body being rotatably connected to the crushing box, a placement groove being provided on the hollow roller body, the cutting knife being elastically rotatably connected to the placement groove, the edge of the cutting knife being able to pop out from the placement groove, the threaded sleeve being threadedly connected to the inside of the roller body, one end of the cutting knife being engaged with the threaded sleeve; a motor being arranged on one side of the crushing box, for driving the two crushing rollers to rotate in opposite directions, the motor being electrically connected to an external controller.

[0007] In a preferred embodiment, a first buckle is fixed on one end of the cutting knife, and a second buckle is fixed on the threaded sleeve, and the first buckle and the second buckle are engaged with each other.

[0008] In a preferred embodiment, the rotation connection point between the cutting blade and the roller body is arranged close to buckle 1.

[0009] In a preferred embodiment, rubber sheets are symmetrically fixed on the side walls of the placement groove, and two overlapping rubber sheets are located on the ejection path of the cutting knife.

[0010] In a preferred embodiment, the threaded sleeve is a hollow structure, a rotating rod is inserted into the threaded sleeve, the rotating rod and the roller body are elastically rotatably connected, and the roller body and the cutting knife are connected by a wire rope.

[0011] In a preferred embodiment, a plurality of passage grooves are provided on the rotating rod, and the wire ropes are arranged to pass through the passage grooves.

[0012] In a preferred embodiment, the roller body includes a connecting ring and a blade, the blade is fixed to the outside of the connecting ring, and the placement groove is opened on the connecting ring.

[0013] Technical effects and advantages of the utility model:

[0014] The threaded sleeve is used to reasonably control the ejection time of the cutting knife, so that the cutting knife can be ejected when necessary to cut materials such as straw wrapped around the roller body, and the rotation of the rotating rod is used to control the cutting knife to retract into the roller body, so as to achieve the purpose of repeatedly opening and closing the cutting knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the technical solution of the present utility model and constitute a part of the present utility model. The embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation on the present utility model.

[0016] Figure 1 The utility model discloses a structural diagram of a new type of pulverizing device for producing efficient organic fertilizer from animal manure.

[0017] Figure 2 It is a three-dimensional diagram of the crushing roller in the utility model.

[0018] Figure 3 It is the structural diagram of the cutting knife in the utility model.

[0019] Figure 4 It is a front view of the crushing roller in the utility model.

[0020] Figure 5 This is the internal structure diagram of the crushing roller in the utility model.

[0021] Figure 6 It is a schematic diagram of the layout position of the rubber sheet in the utility model.

[0022] The reference numerals in the drawings are: 1. crushing box; 2. crushing roller; 21. roller body; 22. threaded sleeve; 23. rotating rod; 24. cutting knife; 25. rubber sheet; 3. motor. DETAILED DESCRIPTION

[0023] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that the description of the present disclosure will be more comprehensive and complete and the concepts of the example embodiments will be fully conveyed to those skilled in the art. The accompanying drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated description will be omitted.

[0024] In addition, the described features, structures or characteristics may be combined in one or more example embodiments in any suitable manner. In the following description, many specific details are provided to provide a full understanding of the example embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced while omitting one or more of the specific details, or other methods, components, steps, etc. may be adopted. In other cases, well-known structures, methods, implementations or operations are not shown or described in detail to avoid obscuring various aspects of the present disclosure.

[0025] Example 1

[0026] like Figure 1-Figure 6 A new type of crushing device for producing high-efficiency organic fertilizer from animal manure mainly includes a crushing box 1, a crushing roller 2 and a motor 3.

[0027] A crushing roller 2 is rotatably connected in the crushing box 1, and a motor 3 drives the crushing roller 2 to rotate through a conveyor belt structure, a gear structure, etc.

[0028] For example, there can be two crushing rollers 2, one of which is fixed to gear 1 and pulley 1, and the other is fixed to gear 2. The motor 3 is arranged on one side of the crushing box 1, and pulley 2 is fixed on the output shaft of the motor 3. A transmission belt is connected between pulley 1 and pulley 2, and gear 1 and gear 2 are meshed for transmission. In this way, the rotation of the motor 3 can simultaneously drive the two crushing rollers 2 to rotate in opposite directions, so as to squeeze and crush the feces entering the crushing box 1.

[0029] The above structure is prior art, so it is only briefly explained without further elaboration.

[0030] The crushing roller 2 includes a roller body 21, a threaded sleeve 22, and a cutting knife 24. The roller body 21 is used to be fixedly connected to the corresponding gear 1 and pulley 1. The roller body 21 includes a connecting ring and a blade. The blade is fixed to the outside of the connecting ring. The staggered movement between the blades on the two roller bodies 21 can achieve the purpose of crushing feces; a plurality of placement grooves are opened in the connecting ring along the axial direction of the roller body 21. The blade body of the cutting knife 24 is elastically rotatably connected to the side wall of the placement groove. If there is no external force interference, the elastic force will drive the cutting knife 24 to tilt up and be higher than the blade; the inner wall of the roller body 21 is threadedly connected to the threaded sleeve 22, and a buckle 1 is fixed on one end of the cutting knife 24. The threaded sleeve 2 2 is correspondingly fixed with a buckle 2, and the buckle 1 can be engaged with the buckle 2. When the buckle 1 and the buckle 2 are engaged together, the cutting knife 24 overcomes the elastic force and retracts into the placement groove, which does not affect the normal crushing activity of the two roller bodies 21. When the straw is wound around the roller body 21 to a certain extent, the motor 3 is turned off to keep the two roller bodies 21 relatively still. At this time, the user rotates the threaded sleeve 22 relative to the roller body 21 to move the threaded sleeve 22 on the inner side of the roller body 21 to remove the buckle 2 from the buckle 1. At this time, the cutting knife 24 has no external resistance and is tilted under the action of the spring, and uses the elastic force of the spring to cut the straw wound around the outer side of the roller body 21.

[0031] It should be noted that the cutting knives 24 on the two roller bodies 21 are arranged at positions that do not interfere with each other when they are ejected.

[0032] Furthermore, because the receiving groove is in the shape of an elongated strip, rubber sheets 25 are fixed on both sides of the elongated strip, and the two rubber sheets 25 are arranged alternately, one high and one low. When the cutting knife 24 is located below the rubber sheet 25, the blocking effect of the rubber sheet 25 can prevent feces from entering the interior of the roller body 21 through the receiving groove. When the cutting knife 24 is tilted, the deformation characteristics of the rubber sheet 25 itself will not cause excessive interference to the cutting knife 24, until the cutting knife 24 retracts into the receiving groove again, and the two rubber sheets 25 return to the alternate arrangement state of one high and one low.

[0033] Preferably, the threaded sleeve 22 is located outside the crushing box 1 to facilitate operation by the user.

[0034] Example 2

[0035] like Figure 1-Figure 6On the basis of Example 1, in order to solve the problem that the opened cutting knife 24 is difficult to retract into the placement groove, the present solution further designs a rotating rod 23, which is inserted into the threaded sleeve 22, and the roller body 21 and the rotating rod 23 are elastically rotatably connected, and one end of the cutting knife 24 and the rotating rod 23 are bound by a rope. When the cutting knife 24 is opened, the rope is generally in a taut state, and when the cutting knife 24 is closed, the rope is in a relaxed state. During the specific operation, the rotating rod 23 is rotated relative to the roller body 21 and the threaded sleeve 22. During the rotation of the rotating rod 23, the cutting knife 24 is pulled by the rope, so that the cutting knife 24 overcomes the elastic force and gradually retracts into the accommodation groove. When the cutting knife 24 completely enters the accommodation groove, the threaded sleeve 22 is rotated relative to the roller body 21 and the rotating rod 23, so that the second buckle is fastened to the first buckle to lock the cutting knife 24. In this way, the cutting knife 24 can be opened to remove the straw when necessary, and the cutting knife 24 can be retracted into the accommodation groove again after the straw is removed, so as to achieve the purpose of repeated use.

[0036] Preferably, the rotating rod 23 is located outside the crushing box 1 so as to be easy for the user to operate.

[0037] Preferably, the rotating rod 23 and the threaded sleeve 22 can be arranged on the outside of the crushing box 1 in the same direction, so that one end of the roller body 21 is used for driving contact with the motor 3, and the other end is convenient for users to operate.

[0038] The elastic connection between the roller body 21 and the rotating rod 23 allows the rotating rod 23 to rotate back to its original position after the user removes the external force and the cutting knife 24 is locked, thereby preventing the rotating rod 23 from rotating when the cutting knife 24 bounces up instantly. This design allows the cutting knife 24 to make threatening movements inside the crushing box 1 during the process of cutting straw, thereby improving the safety of the entire device operation.

[0039] Preferably, a plurality of threading grooves are provided on the threaded sleeve 22, through which the wire rope passes. This ensures the firmness of the threaded sleeve 22 and improves the stability of the threaded sleeve 22 locking the cutting blade 24 while allowing the wire rope to move freely.

[0040] It can be known that by arranging a plurality of cutting knives 24 on the roller body 21, the purpose of removing straw from the entire roller is achieved.

[0041] In summary, the technical solution of the present application can be briefly described as: using the threaded sleeve 22 to reasonably control the pop-up time of the cutting knife 24, allowing the cutting knife 24 to pop out when necessary to cut straw and other materials wrapped around the roller body 21, and using the rotation of the rotating rod 23 to control the cutting knife 24 to retract into the roller body 21, so as to achieve the purpose of repeatedly opening and closing the cutting knife 24.

[0042] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

[0043] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0044] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0045] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A new type of pulverizing device for producing high-efficiency organic fertilizer from animal manure, characterized in that include: Crushing box (1); At least two crushing rollers (2), each crushing roller (2) comprises a roller body (21), a threaded sleeve (22) and a cutting knife (24), the roller body (21) is rotatably connected to the crushing box (1), a placement groove is provided on the hollow roller body (21), the cutting knife (24) is elastically rotatably connected to the placement groove, and the edge of the cutting knife (24) can pop out from the placement groove, the threaded sleeve (22) is threadedly connected to the inside of the roller body (21), and one end of the cutting knife (24) is engaged with the threaded sleeve (22); The motor (3) is arranged on one side of the crushing box (1) and is used to drive the two crushing rollers (2) to rotate in opposite directions. The motor (3) is electrically connected to an external controller.

2. A novel animal excrement pulverizing device for producing efficient organic fertilizer according to claim 1, characterized in that: A first buckle is fixed on one end of the cutting knife (24), and a second buckle is fixed on the threaded sleeve (22), and the first buckle and the second buckle are engaged with each other.

3. A novel pulverizing device for producing high-efficiency organic fertilizer from animal excrement according to claim 2, characterized in that: The rotation connection point between the cutting knife (24) and the roller body (21) is arranged close to buckle 1.

4. A novel animal excrement pulverizing device for producing efficient organic fertilizer according to any one of claims 1 to 3, characterized in that: Rubber sheets (25) are symmetrically fixed on the side walls of the placement groove, and two overlapping rubber sheets (25) are located on the ejection path of the cutting knife (24).

5. A novel pulverizing device for producing high-efficiency organic fertilizer from animal excrement according to claim 1, characterized in that: The threaded sleeve (22) is a hollow structure. A rotating rod (23) is inserted into the threaded sleeve (22). The rotating rod (23) and the roller body (21) are elastically rotatably connected. The roller body (21) and the cutting knife (24) are connected via a wire rope.

6. A novel pulverizing device for producing high-efficiency organic fertilizer from animal excrement according to claim 5, characterized in that: The rotating rod (23) is provided with a plurality of running grooves, and the wire ropes are arranged to pass through the running grooves.

7. A novel pulverizing device for producing high-efficiency organic fertilizer from animal excrement according to claim 1, characterized in that: The roller body (21) comprises a connecting ring and a blade, wherein the blade is fixed to the outside of the connecting ring and a placement groove is provided on the connecting ring.

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