Stator copper wire coating equipment

Abstract

The utility model relates to the technical field of stator processing, in particular to stator copper wire coating equipment, which comprises a dust removal mechanism, a drying box, a box body and an auxiliary mechanism, hole slots for copper wires to pass through are arranged in the dust removal mechanism and the drying box, two guide wheels are arranged above and at the inner bottom of the box body, and a plurality of drying lamps are arranged on the inner wall of the box body. A through hole is formed in the inner bottom of the box body, the auxiliary mechanism comprises a rectangular frame, a supporting seat and a conveying belt, a scraping plate and a scrubbing brush are arranged above the rectangular frame, a groove is formed in the supporting seat, a collecting box is arranged in the groove, and supporting blocks are arranged at the two ends of the supporting seat. And coating liquid drops on the conveying belt, then the coating liquid on the conveying belt is scraped off through the scraping plate and the scrubbing brush, and finally the coating liquid is collected through the collecting box, so that the situation that dirt appears in the drying box is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of stator processing, in particular to a stator copper wire coating device. Background Art

[0002] Hair-pin permanent magnet synchronous motors are gradually being used on a large scale in the domestic drive motor market. Compared with traditional wound motors, Hair-pin copper wires are flat, making the motors smaller and more powerful at the same power. They are the development direction of the next generation of new energy drive motors. During the stator production process, the stator needs to be coated to ensure that the stator copper wire has good insulation properties.

[0003] The prior art patent CN216719607U discloses a copper wire surface insulating anti-oxidation layer coating device, comprising a trough body, wherein a dust removal mechanism and a drying mechanism are respectively installed above the outer walls on both sides of the trough body, and guide mechanisms are installed on both sides of the top of the trough body and both sides of the inner bottom of the trough body, and the dust removal mechanism comprises a first mounting plate, a first vent, an ion fan, a first connecting plate, a connecting rod, a first wire outlet, soft bristles, a brush plate, a first side plate, a U-shaped mounting plate, a box body, a second vent, a third vent, a plate filter, a suction fan, a fourth vent, a second side plate, a safety lock and a sealed door; the prior art can play a role in dust removal before the insulating anti-oxidation layer is coated on the surface of the copper wire, thereby avoiding the situation where dust particles on the surface of the copper wire cause the coating of the insulating anti-oxidation layer to be poor, and can also play a drying effect after the insulating anti-oxidation layer is coated on the surface of the copper wire, thereby improving the quality of the insulating anti-oxidation layer coated on the copper wire, and having strong practicality.

[0004] However, in the above-mentioned prior art, since the coating liquid on the copper wire is not completely solidified, it will drip onto the inner bottom of the drying mechanism, thereby making the drying environment very dirty. Utility Model Content

[0005] The utility model aims to provide a stator copper wire coating device, aiming to solve the technical problem in the prior art that the coating liquid on the copper wire is not completely solidified, so it will drip on the inner bottom of the drying mechanism, thereby making the environment of the drying mechanism very dirty.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts a stator copper wire coating equipment, including a dust removal mechanism, a drying box, a box body and an auxiliary mechanism, the dust removal mechanism and the drying box are both provided with holes for copper wire to pass through, two guide wheels are provided on the top and inner bottom of the box body, a plurality of drying lamps are provided on the inner wall of the box body, the inner bottom of the box body has a through hole, the dust removal mechanism is fixedly connected to the box body and is located on one side of the box body, the drying box is fixedly connected to the box body and is located on the other side of the box body, and the auxiliary mechanism includes a rectangular frame, a support seat and a conveyor belt A scraper and a bristle brush are arranged above the rectangular frame, a groove is provided in the support seat, a collecting box is arranged in the groove, support blocks are arranged at both ends of the support seat, the rectangular frame is fixedly connected to the support seat and is located in the groove, and is also located above the collecting box, and the scraper and the bristle brush are respectively abutted against the outer wall of the conveyor belt, the two support blocks are respectively fixedly connected to the drying box and are located below the drying box, and the support seat is located below the through hole, and the conveyor belt is rotatably connected to the drying box and is located in the through hole.

[0007] Wherein, the auxiliary mechanism also includes a supporting plate, which is fixedly connected to the corresponding supporting block and is located between the two supporting blocks. The supporting plate also supports the conveyor belt and is located on the inner wall of the conveyor belt, and is also located above the scraper and the bristle brush.

[0008] Wherein, a handle is arranged at one end of the collection box, and an anti-slip sleeve is arranged on the handle.

[0009] Among them, the stator copper wire coating equipment also includes multiple supporting mechanisms and a drain pipe, a control valve is provided on the drain pipe, a liquid outlet is provided on the outside of the box body, and the multiple supporting mechanisms are respectively fixedly connected to the box body and are located below the box body. The drain pipe is connected to the box body and is located at the liquid outlet.

[0010] Among them, the supporting mechanism includes an anti-slip pad, a screw and a threaded sleeve, the anti-slip pad is fixedly connected to the screw and is located at one end of the screw, the screw is threadedly connected to the threaded sleeve and is located inside the threaded sleeve, and the threaded sleeve is fixedly connected to the box body and is located below the box body.

[0011] Among them, the dust removal mechanism includes a filter box and a dust removal box, the filter box is provided with a filter screen and a suction fan, the inside of the dust removal box is provided with a soft brush, and an ion fan is provided above the dust removal box. The filter box is connected to the dust removal box and is located below the dust removal box. The filter box is also fixedly connected to the box body and is located on one side of the box body.

[0012] The utility model discloses a stator copper wire coating equipment, comprising a dust removal mechanism, a drying box, a box body and an auxiliary mechanism, wherein the dust removal mechanism and the drying box are provided with holes and grooves for copper wire to pass through, two guide wheels are provided on the top and inner bottom of the box body, a plurality of drying lamps are provided on the inner wall of the box body, a through hole is provided on the inner bottom of the box body, the auxiliary mechanism comprises a rectangular frame, a support seat and a conveyor belt, a scraper and a bristle brush are provided on the top of the rectangular frame, a groove is provided in the support seat, a collecting box is provided in the groove, and support blocks are provided at both ends of the support seat, the through hole is opened at the inner bottom of the drying box, and the conveyor belt is provided therein, so that coating liquid drips onto the conveyor belt, and then the coating liquid on the outer wall of the conveyor belt is scraped off by the scraper and the bristle brush, and finally collected by the collecting box, thereby avoiding dirt in the drying box, and the coating liquid in the collecting box can be recycled. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a side view of the first embodiment of the utility model.

[0015] Figure 2 The utility model Figure 1 Section view along line AA.

[0016] Figure 3 The utility model Figure 2 A partial enlarged view of point B in the middle.

[0017] Figure 4 It is a structural schematic diagram of the support base in the first embodiment of the utility model.

[0018] Figure 5 It is a three-dimensional stereogram of the second embodiment of the utility model.

[0019] Figure 6 It is a side view of the second embodiment of the utility model.

[0020] Figure 7 The utility model Figure 6 Sectional view along the CC line.

[0021] 101-dust removal mechanism, 102-drying box, 103-box, 104-hole groove, 105-guide wheel, 106-drying lamp, 107-through hole, 108-rectangular frame, 109-support seat, 110-conveyor belt, 111-scraper, 112-bristle brush, 113-groove, 114-collection box, 115-support block, 116-holding plate, 117-handle, 118-anti-slip sleeve, 201-drain pipe, 202-control valve, 203-anti-slip pad, 204-screw, 205-threaded sleeve, 206-filter box, 207-dust removal box, 208-filter net, 209-suction fan, 210-soft brush, 211-ion fan. DETAILED DESCRIPTION

[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0023] First embodiment:

[0024] See also Figure 1 to Figure 4 ,in Figure 1 is a side view of the first embodiment of the utility model, Figure 2 The utility model Figure 1 The cross-sectional view along the AA line. Figure 3 The utility model Figure 2 A partial enlarged view of point B in the middle. Figure 4 It is a structural schematic diagram of the support base in the first embodiment of the utility model.

[0025] The utility model provides a stator copper wire coating device, including a dust removal mechanism 101, a drying box 102, a box body 103 and an auxiliary mechanism, wherein the auxiliary mechanism includes a rectangular frame 108, a support seat 109, a conveyor belt 110 and a supporting plate 116. The above-mentioned solution solves the technical problem that the coating liquid on the copper wire is not completely solidified, so it will drip on the inner bottom of the drying mechanism, thereby making the environment of the drying mechanism very dirty.

[0026] According to this specific embodiment, the dust removal mechanism 101 and the drying box 102 are provided with a hole 104 for the copper wire to pass through, the top and the inner bottom of the box body 103 are provided with two guide wheels 105, the inner wall of the box body 103 is provided with a plurality of drying lamps 106, the inner bottom of the box body 103 has a through hole 107, the dust removal mechanism 101 is fixedly connected to the box body 103 and is located on one side of the box body 103, and the drying box 102 is fixedly connected to the box body 103. Fixed connection, and located on the other side of the box body 103, by passing the copper wire into the hole groove 104 on one side of the dust removal mechanism 101, and performing dust removal operation, and then passing through the other hole groove 104, the steel wire is transmitted by multiple guide wheels 105, so that the copper wire passes through the box body 103 filled with coating liquid. It should be noted that the raw material of the coating liquid used is epoxy resin powder, and finally it is dried by multiple drying lamps 106 in the drying box 102.

[0027] A scraper 111 and a bristle brush 112 are arranged above the rectangular frame 108, a groove 113 is arranged in the support seat 109, a collecting box 114 is arranged in the groove 113, support blocks 115 are arranged at both ends of the support seat 109, the rectangular frame 108 is fixedly connected to the support seat 109, and is located in the groove 113, and is also located above the collecting box 114, and the scraper 111 and the bristle brush 112 are respectively abutted against the outer wall of the conveyor belt 110, the two support blocks 115 are respectively fixedly connected to the drying box 102, and are located below the drying box 102, and the The support seat 109 is located below the through hole 107, and the conveyor belt 110 is rotatably connected to the drying box 102 and is located in the through hole 107. The through hole 107 is opened at the inner bottom of the drying box 102, and the conveyor belt 110 is arranged therein, so that the coating liquid drips onto the conveyor belt 110, and then the coating liquid on the outer wall of the conveyor belt 110 is scraped off by the scraper 111 and the bristle brush 112, and finally collected by the collecting box 114, so as to avoid dirt in the drying box 102, and the coating liquid in the collecting box 114 can also be recycled.

[0028] Secondly, the abutment plate 116 is fixedly connected to the corresponding support block 115 and is located between the two support blocks 115. The abutment plate 116 also abuts against the conveyor belt 110 and is located on the inner wall of the conveyor belt 110, and is also located above the scraper 111 and the bristle brush 112. The contact area between the conveyor belt 110 and the scraper 111 is increased by the abutment plate 116.

[0029] Again, a handle 117 is provided at one end of the collection box 114 , and an anti-slip cover 118 is provided on the handle 117 , so that the collection box 114 can be easily taken out or put into the groove 113 through the handle 117 .

[0030] When the utility model is used to process the coating liquid dripping in the drying box 102, the conveyor belt 110 is started by a motor, and the conveyor belt 110 moves in the drying box 102. At this time, the bristle brush 112 first contacts the coating liquid on the outer wall of the conveyor belt 110, and brushes the solidified coating liquid to loosen the coating liquid. At this time, a small amount of coating liquid will fall into the collecting box 114, and then the loose coating liquid will be scraped off by the scraper 111, so that it falls into the collecting box 114, thereby completing the collection of the coating liquid, and finally the collecting box 114 is pulled out to recover the coating liquid, thereby solving the technical problem that the coating liquid on the copper wire is not completely solidified, and thus drips on the inner bottom of the drying mechanism, thereby making the environment of the drying mechanism very dirty.

[0031] The second embodiment is:

[0032] Based on the first embodiment, please refer to Figure 5 to Figure 7 ,in Figure 5 It is a three-dimensional stereogram of the second embodiment of the utility model. Figure 6 is a side view of the second embodiment of the utility model, Figure 7 The utility model Figure 6 Sectional view along the CC line.

[0033] The utility model provides a stator copper wire coating device, which also includes a plurality of support mechanisms and a drain pipe 201 , wherein the support mechanism includes an anti-skid pad 203 , a screw rod 204 and a threaded sleeve 205 , and the dust removal mechanism 101 includes a filter box 206 and a dust removal box 207 .

[0034] According to this specific embodiment, a control valve 202 is provided on the drain pipe 201, and a liquid outlet is provided on the outer side of the box body 103. The plurality of support mechanisms are respectively fixedly connected to the box body 103 and are located below the box body 103. The drain pipe 201 is connected to the box body 103 and is located at the liquid outlet. The support mechanism can be used to support the box body 103, thereby preventing the box body 103 from directly contacting the ground, thereby facilitating subsequent movement. The drain pipe 201 can facilitate replacement of the coating liquid in the box body 103, and the control valve 202 can facilitate control of the outflow size of the drain pipe 201.

[0035] Among them, the anti-skid pad 203 is fixedly connected to the screw rod 204 and is located at one end of the screw rod 204. The screw rod 204 is threadedly connected to the threaded sleeve 205 and is located in the threaded sleeve 205. The threaded sleeve 205 is fixedly connected to the box body 103 and is located below the box body 103. The anti-skid pad 203 can improve the grip and avoid slipping. The setting of the thread and the threaded sleeve 205 can facilitate the replacement of the damaged anti-skid pad 203, and the box body 103 can also be fine-tuned.

[0036] Secondly, the filter box 206 is provided with a filter screen 208 and a suction fan 209, the inner side of the dust removal box 207 is provided with a soft brush 210, and the upper part of the dust removal box 207 is provided with an ion fan 211. The filter box 206 is connected with the dust removal box 207 and is located below the dust removal box 207. The filter box 206 is also fixedly connected with the box body 103 and is located on one side of the box body 103. The surface of the copper wire is first cleaned by the soft brush 210. After the cleaning is completed, the ion fan 211 generates ions with positive and negative charges. The dust particles on the surface of the copper wire are blown toward the surface of the copper wire, so that the dust particles with static electricity on the surface of the copper wire are neutralized by the positive and negative charged ions, so that the dust particles no longer have static electricity, and thus the dust particles are no longer adsorbed on the surface of the copper wire. The suction fan 209 sucks the dust particles on the surface of the copper wire into the dust removal box 207, and the filter screen 208 filters the dust particles, thereby playing a role in dust removal before the insulating anti-oxidation layer is coated on the surface of the copper wire, avoiding the situation where the dust particles on the surface of the copper wire lead to a poor effect of coating the insulating anti-oxidation layer, thereby improving the quality of the insulating anti-oxidation layer coated on the copper wire.

[0037] When using a stator copper wire coating device according to the present embodiment, the box 103 can be supported by the supporting mechanism, thereby preventing the box 103 from directly contacting the ground, which is convenient for subsequent movement. The drain pipe 201 can be used to replace the coating liquid in the box 103. The control valve 202 can be used to control the outflow size of the drain pipe 201. The anti-skid pad 203 can improve the grip, thereby avoiding slipping. The arrangement of the thread and the threaded sleeve 205 can facilitate the replacement of the damaged anti-skid pad 203, and the box 103 can also be fine-tuned. The soft brush 210 first cleans the surface of the copper wire. The surface is cleaned and brushed. After cleaning, the ion fan 211 generates ions with positive and negative charges and blows them to the surface of the copper wire, so that the dust particles with static electricity on the surface of the copper wire are neutralized by the positive and negative charged ions, so that the dust particles no longer have static electricity, and thus the dust particles are no longer adsorbed on the surface of the copper wire. The suction fan 209 sucks the dust particles on the surface of the copper wire into the dust removal box 207, and the filter 208 filters the dust particles, so as to remove dust from the surface of the copper wire before the insulating anti-oxidation layer is coated, thereby avoiding the situation where the dust particles on the surface of the copper wire lead to poor effect of coating the insulating anti-oxidation layer, and improving the quality of the insulating anti-oxidation layer coated on the copper wire.

[0038] What is disclosed above is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. A stator copper wire coating device, comprising a dust removal mechanism, a drying box and a box body, wherein the dust removal mechanism and the drying box are provided with holes for copper wire to pass through, two guide wheels are provided on the top and inner bottom of the box body, a plurality of drying lamps are provided on the inner wall of the box body, the inner bottom of the box body has a through hole, the dust removal mechanism is fixedly connected to the box body and is located on one side of the box body, the drying box is fixedly connected to the box body and is located on the other side of the box body, and is characterized in that: It also includes auxiliary institutions; The auxiliary mechanism includes a rectangular frame, a support seat and a conveyor belt, a scraper and a bristle brush are arranged above the rectangular frame, a groove is provided in the support seat, a collection box is arranged in the groove, support blocks are arranged at both ends of the support seat, the rectangular frame is fixedly connected to the support seat and is located in the groove, and is also located above the collection box, and the scraper and the bristle brush are respectively abutted against the outer wall of the conveyor belt, the two support blocks are respectively fixedly connected to the drying box and are located below the drying box, and the support seat is located below the through hole, and the conveyor belt is rotatably connected to the drying box and is located in the through hole.

2. The stator copper wire coating equipment according to claim 1, characterized in that: The auxiliary mechanism also includes a supporting plate, which is fixedly connected to the corresponding supporting block and is located between the two supporting blocks. The supporting plate also supports the conveyor belt and is located on the inner wall of the conveyor belt and is also located above the scraper and the bristle brush.

3. The stator copper wire coating equipment according to claim 2, characterized in that: A handle is provided at one end of the collecting box, and an anti-slip sleeve is provided on the handle.

4. The stator copper wire coating equipment according to claim 3, characterized in that: The stator copper wire coating equipment also includes multiple supporting mechanisms and a drain pipe, the drain pipe is provided with a control valve, the outer side of the box is provided with a liquid outlet, the multiple supporting mechanisms are respectively fixedly connected to the box and are located below the box, and the drain pipe is connected to the box and is located at the liquid outlet.

5. The stator copper wire coating equipment according to claim 4, characterized in that: The support mechanism includes an anti-skid pad, a screw and a threaded sleeve. The anti-skid pad is fixedly connected to the screw and is located at one end of the screw. The screw is threadedly connected to the threaded sleeve and is located inside the threaded sleeve. The threaded sleeve is fixedly connected to the box and is located below the box.

6. The stator copper wire coating equipment according to claim 5, characterized in that: The dust removal mechanism includes a filter box and a dust removal box. The filter box is provided with a filter and a suction fan. A soft brush is provided inside the dust removal box. An ion fan is provided above the dust removal box. The filter box is connected to the dust removal box and is located below the dust removal box. The filter box is also fixedly connected to the box body and is located on one side of the box body.

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