Resin pouring equipment for processing anti-blue light resin lens
By introducing vibration components and quantitative casting components into the resin casting equipment, the problems of complex operation of existing equipment, difficult to control the material quantity and uneven casting are solved, uniform vibration and clamping of the mold, and precise control of the material quantity are achieved, and the quality and production efficiency of the lens are significantly improved.
Patent Information
- Application Number
- CN202421344875.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing resin casting equipment is complex in operation, and the amount of material after melting is difficult to control, the casting is uneven and bubbles are easily generated, resulting in large defects in the lens.
A resin casting device for processing anti-blue light resin lenses is designed, using vibration components and quantitative casting components. The vibration assembly drives the convex clamping ring to slightly vibrate through the motor, and the clamping part pushes the support plate and the clamp to engage through the electric telescopic rod to achieve vibration and clamping of the mold. The quantitative casting assembly drives the threaded slider and limit connecting rod through the handwheel, and the auxiliary cylinder drives the double-outlet connecting rod and the connector to retract, realizing quantitative casting.
The vibration assembly achieves uniform vibration and clamping of the mold, reducing the possibility of uneven casting and bubble generation, and the quantitative casting assembly ensures precise control of the material quantity and significantly improves the quality and production efficiency of the lens.
Smart Images

Figure CN222554029U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of resin casting equipment, in particular to resin casting equipment for processing anti-blue light resin lenses. Background Art
[0002] Early glasses were generally made of artificial glass or natural crystals. Traditional metal frame lenses made of glass crystals were too brittle and unsafe. The weight of the glasses was too heavy, which affected the wearing comfort. Later, glasses were made of resin. Later, the process of synthetic plastic products was developed. The first "plastic legs" glasses with frames made of plastic wrapped with metal wires appeared. The weight of the glasses was reduced. At this time, some people were inspired by children's toy glasses and began to try to make plastic glasses, hoping to further reduce the weight of glasses. However, due to the limitations of material technology, the transparency and wear resistance of early plastic lenses were disappointing. It was not until the maturity of high-strength artificial resin technology that the thousands of years of glasses tradition was truly and thoroughly changed.
[0003] In the prior art, resin casting technology is often used to manufacture lenses. First, the mold is cast and then the resin is cured. The current casting machinery is relatively complicated to operate. The amount of material at the outlet after melting cannot be controlled. Uneven casting will also produce bubbles, which will eventually lead to larger defects in the lenses.
[0004] Therefore, a resin casting device for processing anti-blue light resin lenses is proposed. Utility Model Content
[0005] The utility model aims to provide a resin casting device for processing anti-blue light resin lenses to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a resin casting device for processing anti-blue light resin lenses, comprising a box body and a material storage box, a vibration component is arranged on the top of the box body, and a quantitative casting component is arranged on the bottom of the material storage box.
[0007] Preferably, the vibration assembly specifically includes: a vibration part, which is arranged inside the box; and a clamping part, which is arranged on the top of the vibration part.
[0008] Preferably, the vibration part specifically includes: a motor, fixedly mounted on one side of the box body; a convex step clamping ring, arranged on the top of the box body; the output end of the motor is fixedly connected to a crank wheel, one end of the crank wheel is movably connected to a swing rod, a fixed block is fixedly mounted on one side of the inner wall of the box body, the other end of the swing rod passes through one side of the box body and extends into the box body and is movably connected to the fixed block, the bottom of the convex step clamping ring passes through the top of the box body and extends to the inside of the box body, and an elastic cone is fixedly mounted on the bottom of the convex step clamping ring, one end of the elastic cone is in contact with the swing rod.
[0009] Preferably, the clamping part specifically includes: a base plate, fixedly mounted on the top of the convex step clamping ring; a support plate, fixedly mounted on the top of the base plate; slide rails are fixedly mounted on both sides of the top of the base plate at equal distances, the slide rails are slidably connected with concave sliders at equal distances, a clamp plate is fixedly mounted on the top of the concave slider, a diamond-shaped movable block is movably connected to the top of the support plate, a retaining block is fixedly mounted on one side of the clamping plate, the retaining block is movably connected to a connecting rod, the connecting rod is movably connected to one end of the diamond-shaped movable block, and an electric telescopic rod is fixedly mounted on the bottom of the other clamping plate, and the output end of the electric telescopic rod is fixedly connected to one side of the support plate.
[0010] Preferably, the quantitative pouring assembly specifically includes: a fixed block, which is equidistantly fixedly installed on both sides of the bottom of the storage box; an L-shaped funnel, which is equidistantly and evenly connected and arranged at the bottom of the storage box; an L-shaped support plate, which is fixedly installed on the top of one side of the box body; a handwheel, which is arranged on one side of the L-shaped support plate; and a cylinder, which is fixedly installed on one side of the L-shaped support plate.
[0011] Preferably, a connecting body 1 is fixedly connected between the fixed blocks, a bow-shaped cover opening is equidistantly and evenly sleeved on the connecting body 1, a connecting body 2 is movably passed through the bow-shaped cover openings, a slide block is fixedly installed on the bottom of the storage box, the slide block is slidably connected to a threaded slider, one end of the handwheel is fixedly connected to a threaded rod, the other end of the threaded rod passes through one side of the L-shaped support plate and extends into the slide block and is threadedly connected to the threaded slider, and the threaded rod is rotatably connected to the inner wall of the L-shaped support plate through an axis, and both sides of the threaded slider are movably connected to a limited connecting rod, a slide slot hole is opened on the surface of the limited connecting rod, and a buckle is slidably connected to the slide slot hole, and the other end of the buckle is respectively fixedly installed on both sides of the bow-shaped cover opening.
[0012] Preferably, a slot is provided on one side of the L-shaped support plate, the output end of the cylinder is fixedly connected to an L-shaped connecting plate, the other end of the L-shaped connecting plate is fixedly connected to a double-outlet connecting rod, and the double-outlet connecting rod is movably sleeved on the outer wall of the second connector.
[0013] Preferably, an L-shaped slide plate is fixedly installed on the other side of the box body, and a slide cover plate is slidably connected to the other end of the L-shaped slide plate, and heating blocks are fixedly installed on the front and back of the storage box.
[0014] The utility model provides a resin casting device for processing anti-blue light resin lenses. It has the following beneficial effects:
[0015] (1) The utility model realizes quantitative pouring of the mold through a quantitative pouring assembly. The hand wheel rotates to drive the threaded slider to move forward, and the threaded slider drives the limiting connecting rod to move forward. The distance between the inner wall of the slide slot hole of the limiting connecting rod and the buckle is shortened, and the auxiliary cylinder drives the double-out connecting rod and the connecting body to retract. The slide slot hole of the limiting connecting rod limits the buckle on the bow-shaped cover, thereby achieving a quantitative pouring effect.
[0016] (2) The utility model realizes the vibration and clamping of the mold through a vibration component. The motor drives the convex clamping ring to vibrate slightly up and down through a swing rod. An elastic cone is arranged at the bottom of the convex clamping ring to play a shock absorbing role. A clamping part is arranged on the top of the vibration part. The clamping part pushes the support plate through an electric telescopic rod. The diamond-shaped movable block drives the clamping plates on both sides through a connecting rod to clamp the mold, thereby achieving a vibration clamping effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the box body of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the clamping part of the utility model;
[0020] Figure 4 This is a schematic diagram of the partial structure of the quantitative component of the utility model;
[0021] Figure 5 It is a schematic diagram of the enlarged structure in A of the utility model;
[0022] Figure 6 It is a schematic diagram of the structure of the utility model when viewed from above.
[0023] In the figure: 1 box, 2 storage box, 3 vibration assembly, 31 vibration part, 311 motor, 312 crank wheel, 313 swing rod, 314 fixed block, 315 convex clamp ring, 316 elastic cone, 32 clamping part, 321 bottom plate, 322 slide rail, 323 concave slider, 324 clamping plate, 325 support plate, 326 diamond movable block, 327 retaining block, 328 connecting rod, 329 electric telescopic rod, 4 quantitative casting assembly, 4 11 fixed block, 412 connector 1, 413 bow-shaped cover, 414 connector 2, 415 L-shaped funnel, 416 L-shaped support plate, 417 handwheel, 418 threaded rod, 419 threaded slider, 4111 slide block, 4112 limit connecting rod, 4113 buckle, 4114 cylinder, 4115 L-shaped connecting plate, 4116 double-out connecting rod, 4117 L-shaped slide plate, 4118 slide cover, 4119 heating block. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0026] Example 1
[0027] The preferred embodiment of the resin casting equipment for processing anti-blue light resin lenses provided by the utility model is as follows Figure 1-6 As shown: a resin casting device for processing anti-blue light resin lenses, including a box body 1 and a material storage box 2. A vibration component 3 is arranged on the top of the box body 1, and a quantitative casting component 4 is arranged on the bottom of the material storage box 2.
[0028] The vibration assembly 3 specifically includes: a vibration part 31 disposed inside the box body 1 ; and a clamping part 32 disposed on the top of the vibration part 31 .
[0029] The vibration part 31 specifically includes: a motor 311, which is fixedly installed on one side of the box body 1; a convex step clamping ring 315, which is arranged on the top of the box body 1; the output end of the motor 311 is fixedly connected to a crank wheel 312, one end of the crank wheel 312 is movably connected to a swing rod 313, a fixed block 314 is fixedly installed on one side of the inner wall of the box body 1, the other end of the swing rod 313 passes through one side of the box body 1 and extends into the box body 1 to be movably connected to the fixed block 314, the bottom of the convex step clamping ring 315 passes through the top of the box body 1 and extends to the inside of the box body 1, and an elastic cone 316 is fixedly installed on the bottom of the convex step clamping ring 315, one end of which is in contact with the swing rod 313.
[0030] The clamping portion 32 specifically includes: a base plate 321, which is fixedly mounted on the top of the convex clamping ring 315; a support plate 325, which is fixedly mounted on the top of the base plate 321; slide rails 322 are fixedly mounted on both sides of the top of the base plate 321 at equal distances, and the slide rails 322 are slidably connected with concave sliders 323 at equal distances, and a clamping plate 324 is fixedly mounted on the top of the concave slider 323, and a diamond-shaped movable block 326 is movably connected to the top of the support plate 325, and a retaining block 327 is fixedly mounted on one side of the clamping plate 324, and the retaining block 327 is movably connected to a connecting rod 328, and the connecting rod 328 is movably connected to one end of the diamond-shaped movable block 326, and an electric telescopic rod 329 is fixedly mounted on the bottom of the other clamping plate 324, and the output end of the electric telescopic rod 329 is fixedly connected to one side of the support plate 325.
[0031] In this example, the vibration and clamping of the mold are achieved through the vibration assembly 3. The motor 311 drives the convex clamping ring 315 to vibrate slightly up and down through the swing rod 313. An elastic cone 316 is set at the bottom of the convex clamping ring 315 to act as a shock absorber. The clamping part 32 pushes the support plate 325 through the electric telescopic rod 329, and the diamond-shaped movable block 326 drives the two side clamps 324 to engage through the connecting rod 328, thereby achieving a clamping and vibration effect.
[0032] Example 2
[0033] On the basis of Example 1, a preferred embodiment of a resin casting device for processing anti-blue light resin lenses provided by the present invention is as follows: Figure 1-6 As shown: the quantitative pouring component 4 specifically includes: a fixed block 411, which is equidistantly fixedly installed on both sides of the bottom of the storage box 2; an L-shaped funnel 415, which is equidistantly and evenly connected and arranged at the bottom of the storage box 2; an L-shaped support plate 416, which is fixedly installed on the top of one side of the box body 1; a hand wheel 417, which is arranged on one side of the L-shaped support plate 416; and a cylinder 4114, which is fixedly installed on one side of the L-shaped support plate 416.
[0034] A connector 1 412 is fixedly connected between the fixed blocks 411, and a bow-shaped cover 413 is equidistantly and evenly sleeved on the connector 1 412, and a connector 2 414 is movably passed through the bow-shaped cover 413. A slide block 4111 is fixedly installed at the bottom of the storage box 2, and a threaded slider 419 is slidably connected to the slide block 4111. One end of the handwheel 417 is fixedly connected to a threaded rod 418, and the other end of the threaded rod 418 passes through one side of the L-shaped support plate 416 and extends into the slide block 4111 and is threadedly connected to the threaded slider 419, and the threaded rod 418 is rotatably connected to the inner wall of the L-shaped support plate 416 through an axis, and the two sides of the threaded slider 419 are movably connected to a limited connecting rod 4112, and a slide slot hole is opened on the surface of the limited connecting rod 4112, and a buckle 4113 is slidably connected to the slide slot hole, and the other end of the buckle 4113 is fixedly installed on both sides of the bow-shaped cover 413 respectively.
[0035] A slot is provided on one side of the L-shaped support plate 416 , and an L-shaped connecting plate 4115 is fixedly connected to the output end of the cylinder 4114 , and a double-outlet connecting rod 4116 is fixedly connected to the other end of the L-shaped connecting plate 4115 , and the double-outlet connecting rod 4116 is movably sleeved on the outer wall of the second connector 414 .
[0036] An L-shaped slide plate 4117 is fixedly installed on the other side of the box body 1, and a slide cover plate 4118 is slidably connected to the other end of the L-shaped slide plate 4117. A heating block 4119 is fixedly installed on the front and back of the storage box 2.
[0037] In this example, quantitative pouring of the mold is achieved through the quantitative pouring assembly 4, the hand wheel 417 rotates to drive the threaded slider 419 to move forward, the threaded slider 419 drives the limiting connecting rod 4112 to move forward, the distance between the inner wall of the slide slot hole of the limiting connecting rod 4112 and the buckle 4113 is shortened, the auxiliary cylinder 4114 drives the double-out connecting rod 4116 and the second connector 414 to retract, the slide slot hole of the limiting connecting rod 4112 limits the buckle 4113 on the bow-shaped cover 413, thereby achieving quantitative pouring.
[0038] Working principle: First, the vibration and clamping of the mold are realized through the vibration component 3. The motor 311 drives the convex clamping ring 315 to vibrate slightly up and down through the swing rod 313. The bottom of the convex clamping ring 315 is provided with an elastic cone 316 to play a shock absorbing role. The top of the vibration part 31 is provided with a clamping part 32. The clamping part 32 pushes the support plate 325 through the electric telescopic rod 329. The diamond movable block 326 drives the two side clamps 324 through the connecting rod 328 to clamp the mold. The quantitative pouring component 4 is used to realize the quantitative pouring of the mold. The handwheel 417 rotates to drive the threaded slider 419 to move forward, and the threaded slider 419 drives the limiting connecting rod 4112 to move forward. The inner wall of the slide slot hole of the limiting connecting rod 4112 will shorten the distance with the buckle 4113, and the auxiliary cylinder 4114 drives the double-out connecting rod 4116 and the second connector 414 to retract. The slide slot hole of the limiting connecting rod 4112 limits the buckle 4113 on the bow-shaped cover 413, and the slide slot cover plate 4118 keeps the resin warm and checks the remaining amount of resin, thereby achieving quantitative pouring and vibration effects.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A resin casting device for processing anti-blue light resin lenses, comprising a box body (1) and a material storage box (2), characterized in that: A vibration component (3) is arranged on the top of the box body (1), and a quantitative pouring component (4) is arranged on the bottom of the material storage box (2).
2. The resin casting equipment for processing anti-blue light resin lenses according to claim 1, characterized in that: The vibration component (3) specifically comprises: A vibration part (31) is arranged inside the box body (1); The clamping portion (32) is arranged on the top of the vibration portion (31).
3. The resin casting equipment for processing anti-blue light resin lenses according to claim 2, characterized in that: The vibration part (31) specifically includes: A motor (311) is fixedly mounted on one side of the box (1); A convex clamping ring (315) is arranged on the top of the box body (1); The output end of the motor (311) is fixedly connected to a crank wheel (312), one end of the crank wheel (312) is movably connected to a swing rod (313), a fixed block (314) is fixedly installed on one side of the inner wall of the box body (1), the other end of the swing rod (313) passes through one side of the box body (1) and extends into the box body (1) to be movably connected to the fixed block (314), the bottom of the convex step clamping ring (315) passes through the top of the box body (1) and extends into the inside of the box body (1), and an elastic cone (316) is fixedly installed on the bottom of the convex step clamping ring (315), and one end of the elastic cone (316) is in contact with the swing rod (313).
4. The resin casting equipment for processing anti-blue light resin lenses according to claim 2, characterized in that: The clamping portion (32) specifically comprises: A bottom plate (321) is fixedly mounted on the top of the convex clamping ring (315); A support plate (325) is fixedly mounted on the top of the bottom plate (321); Slide rails (322) are fixedly installed at equal intervals on both sides of the top of the bottom plate (321); the slide rails (322) are slidably connected to concave sliders (323) at equal intervals; a clamping plate (324) is fixedly installed on the top of the concave slider (323); a rhombus-shaped movable block (326) is movably connected to the top of the support plate (325); a retaining block (327) is fixedly installed on one side of the clamping plate (324); the retaining block (327) is movably connected to a connecting rod (328); the connecting rod (328) is movably connected to one end of the rhombus-shaped movable block (326); and an electric telescopic rod (329) is fixedly installed on the bottom of the other clamping plate (324); the output end of the electric telescopic rod (329) is fixedly connected to one side of the support plate (325).
5. The resin casting equipment for processing anti-blue light resin lenses according to claim 1, characterized in that: The quantitative pouring component (4) specifically comprises: Fixed blocks (411) are fixedly mounted at equal distances on both sides of the bottom of the material storage box (2); An L-shaped funnel (415) is evenly connected and arranged at the bottom of the material storage box (2) at equal intervals; An L-shaped support plate (416) fixedly mounted on the top of one side of the box body (1); A hand wheel (417) is arranged on one side of the L-shaped support plate (416); The cylinder (4114) is fixedly mounted on one side of the L-shaped support plate (416).
6. The resin casting equipment for processing anti-blue light resin lenses according to claim 5, characterized in that: A connector 1 (412) is fixedly connected between the fixed blocks (411), and a bow-shaped cover (413) is evenly and equidistantly sleeved on the connector 1 (412), and a connector 2 (414) is movably passed through the bow-shaped cover (413), a slide block (4111) is fixedly installed at the bottom of the storage box (2), and the slide block (4111) is slidably connected to a threaded slider (419), one end of the hand wheel (417) is fixedly connected to a threaded rod (418), and the other end of the threaded rod (418) is passed through The threaded rod (418) passes through one side of the L-shaped support plate (416) and extends into the slide block (4111) to be threadedly connected to the threaded slider (419), and the threaded rod (418) is rotatably connected to the inner wall of the L-shaped support plate (416) through an axis. The two sides of the threaded slider (419) are movably connected to a limited connecting rod (4112). A slide hole is provided on the surface of the limited connecting rod (4112). The slide hole is slidably connected to a buckle (4113), and the other end of the buckle (4113) is fixedly installed on both sides of the bow-shaped cover (413).
7. The resin casting equipment for processing anti-blue light resin lenses according to claim 5, characterized in that: A slot is provided on one side of the L-shaped support plate (416); the output end of the cylinder (4114) is fixedly connected to an L-shaped connecting plate (4115); the other end of the L-shaped connecting plate (4115) is fixedly connected to a double-output connecting rod (4116); and the double-output connecting rod (4116) is movably sleeved on the outer wall of the second connector (414).
8. The resin casting equipment for processing anti-blue light resin lenses according to claim 1, characterized in that: An L-shaped slide plate (4117) is fixedly installed on the other side of the box body (1), and a slide cover plate (4118) is slidably connected to the other end of the L-shaped slide plate (4117), and heating blocks (4119) are fixedly installed on the front and back sides of the storage box (2).