Demoulding device for insulation board production

By designing a thermal insulation board production and demolding device integrating liquid storage tank, heat dissipation fan, servo motor, threaded rod assembly, demolding mechanism, vibration mechanism and cooling copper tube, the problem of edge damage and rapid cooling and shaping during the demolding process in the prior art is solved, and automated demolding and efficient production are achieved.

CN222554047UActive Publication Date: 2025-03-04XINJIANG XINYOUTAI ENERGY SAVING & ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420941557.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-04
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing mold release device for insulation board production is prone to damage the edge of the insulation board during the mold release process, and is not convenient for rapid cooling and setting, resulting in deformation of the insulation board or injury to personnel.

Method used

A demolding device including a liquid storage tank, a heat dissipation fan, a servo motor, a threaded rod assembly, a mold release mechanism, a vibration mechanism and a cooling copper tube is designed. It quickly cools down and sets through the water pump and a coolant circulation system, and combines ultrasonic vibration and a mold release mechanism to drive the servo motor to achieve automatic mold release.

Benefits of technology

The device can effectively prevent edge damage of the insulation board, quickly cool down and set, reduce the risk of deformation and scalding, and achieve automated mold release, improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulation board production, and discloses an insulation board production demoulding device which comprises a liquid storage tank, a cooling fan is fixedly installed in the middle of the front face of the liquid storage tank, a base is fixedly arranged on the top face of the liquid storage tank, a servo motor is fixedly installed on one side of the base, and the servo motor is fixedly connected with the liquid storage tank. A threaded rod assembly is fixedly arranged at one end of the servo motor, two moving blocks are symmetrically connected to the surface of the threaded rod assembly in a threaded mode, and a demolding mechanism is rotationally connected to the tops of the moving blocks. According to the demolding device for insulation board production, through the arrangement of a water pump, a cooling copper pipe and a cooling fan, cooling liquid is injected into a liquid storage box, an external power source is communicated, the water pump is turned on to pump out the cooling liquid in the liquid storage box, then the cooling liquid is conveyed into the cooling copper pipe, an insulation board on a bottom template is rapidly cooled and shaped, and the cooling liquid is converged into the liquid storage box through a circulating pipe; and the cooling fan rapidly cools the cooling liquid, so that the effect of rapidly cooling and shaping the bottom template is achieved, and demolding is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat preservation board production, in particular to a heat preservation board production demoulding device. Background Art

[0002] Insulation board is a board used for insulation of buildings. Insulation board is made of polystyrene resin as raw material, other raw materials and polymers, which are heated and mixed, and catalysts are injected, and then extruded and pressed to form a rigid foam plastic board. It has moisture-proof and waterproof properties. In the production process of insulation board, the raw materials need to be injected into the mold, and then demolded after it is dried.

[0003] A demoulding device for producing insulation boards is disclosed in publication number CN217373153U. Although the utility model can facilitate the demoulding of the insulation board mold and the removal of the finished product, it effectively improves the demoulding efficiency and demoulding quality.

[0004] However, the demoulding device for producing the insulation board has the following disadvantages:

[0005] (1) After the insulation board is dried and formed, its edges will adhere to the mold. Direct demoulding is likely to damage the edges of the insulation board, thus affecting product quality;

[0006] (2) It is not convenient to quickly cool down and shape the insulation board after it is formed. After demolding, people may get burned when taking the insulation board. In addition, it is also easy to cause deformation of the insulation board. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] The technical problem solved by the utility model is to provide a demoulding device for producing insulation boards which is highly practical, can be simply operated and has a relatively simple structure. It solves the problems proposed in the above-mentioned background technology that direct demoulding easily damages the edge of the insulation board and is inconvenient to quickly cool down and shape the insulation board after it is formed.

[0009] (II) Technical solution

[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: a demolding device for producing insulation boards, comprising a liquid storage tank, a cooling fan is fixedly installed in the middle of the front side of the liquid storage tank, a base is fixedly arranged on the top surface of the liquid storage tank, a servo motor is fixedly installed on one side of the base, a threaded rod assembly is fixedly arranged on one end of the servo motor, two groups of moving blocks are symmetrically threadedly connected on the surface of the threaded rod assembly, a demolding mechanism is rotatably connected to the top of the moving block, a bottom template is fixedly installed on the top of the demolding mechanism, a cooling copper tube is fixedly installed inside the bottom template, support rods are fixedly installed around the top surface of the base, an insulation board side mold is welded to the top of the support rods, a vibration mechanism is fixedly installed on one side of the liquid storage tank, and a water pump is fixedly installed on one side of the front side of the liquid storage tank.

[0011] As a further solution of the utility model, the threaded rod assembly includes a forward screw fixedly arranged at one end of the servo motor, a reverse screw fixedly arranged at one end of the forward screw, and the forward screw and the reverse screw are used to drive the two groups of moving blocks to translate in opposite directions.

[0012] As a further solution of the utility model, the demoulding mechanism includes a rotating rod rotatably connected to the top of the moving block, the top of the rotating rod is rotatably connected to the mounting block, the bottom template is slidably connected to the inside of the insulation board side template, and the bottom template rises to facilitate demoulding of the insulation board.

[0013] As a further solution of the utility model, the output end of the water pump is connected with a liquid outlet pipe, one end of the liquid outlet pipe is connected with one end of the cooling copper tube, the other end of the cooling copper tube is connected with a circulation pipe, one end of the circulation pipe is connected with the inside of the liquid storage tank, and the circulation pipe facilitates the circulation of the coolant into the liquid storage tank.

[0014] As a further solution of the utility model, the vibration mechanism includes an ultrasonic generator fixedly mounted on one side of the liquid storage tank, the ultrasonic generator is electrically connected to a transducer, the transducer is fixedly mounted on one side of the insulation board side mold, and the transducer is used to generate high-frequency vibrations.

[0015] As a further solution of the utility model, a slide groove is opened in the middle of the top surface of the base, the movable block is slidably connected to the inside of the slide groove, the input end of the water pump is connected with a liquid inlet pipe, one end of the liquid inlet pipe is connected to the inside of the liquid storage tank, and the liquid inlet pipe is used to extract the coolant inside the liquid extraction tank.

[0016] As a further solution of the utility model, a liquid filling port is fixedly provided on the edge of one side of the liquid storage tank, a drain pipe is connected through the bottom of the front side of the liquid storage tank, a valve is fixedly installed on the surface of the drain pipe, and the valve controls the opening and closing of the drain pipe.

[0017] As a further solution of the utility model, a fixed bottom plate is fixedly provided on the bottom surface of the liquid storage tank, and fixing holes are opened in a rectangular array around the top surface of the fixed bottom plate. The internal threads of the fixing holes are penetrated by fixing bolts, which are used to fix the fixed bottom plate.

[0018] (III) Beneficial effects

[0019] The utility model provides a demoulding device for producing thermal insulation boards, which has the following beneficial effects:

[0020] 1. The demoulding device for producing the insulation board injects coolant into the liquid storage tank through the setting of water pump, cooling copper tube and heat dissipation fan, connects to the external power supply, turns on the water pump to extract the coolant in the liquid storage tank, and then transports it to the cooling copper tube, so as to quickly cool down and shape the insulation board on the bottom template, and the coolant flows into the liquid storage tank through the circulation pipe, and the heat dissipation fan quickly cools down the coolant, thereby achieving the effect of quickly cooling and shaping the bottom template, which is convenient for demoulding.

[0021] 2. The insulation board production demoulding device, through the setting of the vibration mechanism, the ultrasonic generator sends out a high-frequency electrical signal, which is converted into high-frequency vibration through the transducer, driving the insulation board side mold to vibrate, so that the insulation board is separated from the bottom mold and the insulation board side mold, so that the insulation board can be demoulded when the bottom mold rises.

[0022] 3. The demoulding device for producing the insulation board is provided with a threaded rod assembly and a demoulding mechanism. The servo motor drives the forward screw and the reverse screw to rotate, so that the two sets of moving blocks move in opposite directions, driving the rotating rod to rotate, and ejecting the bottom mold plate from the bottom of the insulation board side mold, thereby achieving the effect of automatic demoulding of the insulation board. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the overall split structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the vibration mechanism of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the cooling copper tube and demoulding mechanism of the utility model;

[0027] Figure 5 This is a schematic diagram of the liquid storage tank and base structure of the utility model.

[0028] In the figure: 1. liquid storage tank; 2. cooling fan; 3. base; 4. servo motor; 5. threaded rod assembly; 501. forward screw; 502. reverse screw; 6. moving block; 7. demoulding mechanism; 701. rotating rod; 702. mounting block; 8. bottom mold plate; 9. cooling copper tube; 10. supporting rod; 11. insulation board side mold; 12. vibration mechanism; 1201. ultrasonic generator; 1202. transducer; 13. water pump; 14. liquid outlet pipe; 15. circulation pipe; 16. fixed bottom plate. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figures 1 to 5 The utility model provides a technical solution: a demoulding device for producing an insulation board, comprising a liquid storage tank 1, a cooling fan 2 is fixedly installed in the middle of the front of the liquid storage tank 1, a base 3 is fixedly arranged on the top surface of the liquid storage tank 1, a servo motor 4 is fixedly installed on one side of the base 3, a threaded rod assembly 5 is fixedly arranged on one end of the servo motor 4, two groups of moving blocks 6 are symmetrically threadedly connected on the surface of the threaded rod assembly 5, and a demoulding mechanism 7 is rotatably connected to the top of the moving block 6. Through the arrangement of the threaded rod assembly 5 and the demoulding mechanism 7, the servo motor 4 drives the forward screw rod 501 and the reverse screw rod 502 to rotate, so that the two groups of moving blocks 6 move in the opposite direction, driving the rotating rod 701 to rotate, and the bottom template 8 is ejected from the bottom of the insulation board side mold 11, thereby achieving the effect of automatically demoulding the insulation board, and the bottom template 8 is fixedly installed on the top of the demoulding mechanism 7, and a cooling copper tube 9 is fixedly installed inside the bottom template 8. Support The support rod 10 has an insulation board side mold 11 welded on the top of the support rod 10. A vibration mechanism 12 is fixedly installed on one side of the liquid storage tank 1. Through the setting of the vibration mechanism 12, the ultrasonic generator 1201 sends a high-frequency electrical signal, which is converted into high-frequency vibration through the transducer 1202, driving the insulation board side mold 11 to vibrate, so that the insulation board is separated from the bottom template 8 and the insulation board side mold 11, so that the insulation board can be demoulded when the bottom template 8 rises. A water pump 13 is fixedly installed on one side of the front of the liquid storage tank 1. Through the setting of the water pump 13, the cooling copper tube 9 and the heat dissipation fan 2, coolant is injected into the liquid storage tank 1, and an external power supply is connected. The water pump 13 is turned on to extract the coolant in the liquid storage tank 1, and then transported to the cooling copper tube 9, so that the insulation board on the bottom template 8 is quickly cooled and shaped. The coolant is collected in the liquid storage tank 1 through the circulation pipe 15, and the heat dissipation fan 2 quickly cools the coolant, thereby achieving the effect of quickly cooling and shaping the bottom template, which is convenient for demoulding.

[0031] The threaded rod assembly 5 includes a forward screw 501 fixedly arranged at one end of the servo motor 4, and a reverse screw 502 is fixedly arranged at one end of the forward screw 501. Through the arrangement of the threaded rod assembly 5, the two groups of moving blocks 6 are driven to move in reverse.

[0032] The demoulding mechanism 7 includes a rotating rod 701 rotatably connected to the top of the moving block 6, the top of the rotating rod 701 is rotatably connected to the mounting block 702, and the bottom mold plate 8 is slidably connected to the inside of the insulation board side mold 11. Through the setting of the demoulding mechanism 7, the molded insulation board is ejected.

[0033] The output end of the water pump 13 is connected with a liquid outlet pipe 14, one end of the liquid outlet pipe 14 is connected with one end of the cooling copper tube 9, the other end of the cooling copper tube 9 is connected with a circulation pipe 15, one end of the circulation pipe 15 is connected with the inside of the liquid storage tank 1, and the setting of the water pump 13 plays a role in transporting the coolant inside the liquid storage tank 1 to the cooling copper tube 9.

[0034] The vibration mechanism 12 includes an ultrasonic generator 1201 fixedly installed on one side of the liquid storage tank 1, the ultrasonic generator 1201 is electrically connected to a transducer 1202, and the transducer 1202 is fixedly installed on one side of the insulation board side mold 11. Through the setting of the vibration mechanism 12, the insulation board can be quickly separated from the bottom mold 8 and the insulation board side mold 11.

[0035] A slide groove is opened in the middle of the top surface of the base 3, and the moving block 6 is slidably connected to the inside of the slide groove. The input end of the water pump 13 is connected with a liquid inlet pipe, and one end of the liquid inlet pipe is connected to the inside of the liquid storage tank 1. Through the setting of the water pump 13, the cooling liquid is transported.

[0036] A liquid filling port is fixedly arranged on the edge of one side of the liquid storage tank 1, a liquid discharge pipe is connected through the bottom of the front side of the liquid storage tank 1, a valve is fixedly installed on the surface of the liquid discharge pipe, and the setting of the liquid discharge pipe plays a role in discharging coolant.

[0037] A fixed bottom plate 16 is fixedly arranged on the bottom surface of the liquid storage tank 1. Fixing holes are arranged in a rectangular array around the top surface of the fixed bottom plate 16. Fixing bolts penetrate the internal threads of the fixing holes. The fixing bolts are arranged to fix the fixed bottom plate 16.

[0038] The model of ultrasonic generator 1201 is: Laihong LW800A. The above parameters and models can be selected according to actual conditions.

[0039] In the utility model, the working steps of the device are as follows:

[0040] Step 1: Inject the insulation board raw material into the bottom mold plate 8 and the insulation board side mold 11, and after molding by external molding equipment, turn on the water pump 13 to extract the coolant in the liquid storage tank 1, and transport it to the cooling copper tube 9 in the bottom mold plate 8 through the liquid outlet pipe 14, so that the insulation board is quickly cooled and shaped, and then the coolant flows back to the liquid storage tank 1 through the circulation pipe 15, and turn on the cooling fan 2 to discharge the heat brought back by the coolant;

[0041] Step 2: After the shaping is completed, the external power supply is connected, and the ultrasonic generator 1201 emits a high-frequency electrical signal, which is converted into a high-frequency vibration through the transducer 1202, driving the insulation board side mold 11 to vibrate, so that the insulation board is quickly separated from the bottom mold 8 and the insulation board side mold 11;

[0042] The third step: the servo motor 4 drives the forward screw 501 and the reverse screw 502 to rotate, driving the two groups of moving blocks 6 to move in opposite directions, and then driving the rotating rod 701 to rotate, so that the bottom template 8 is lifted. Because the insulation board side mold 11 and the support rod 10 are fixedly arranged, the bottom template 8 will be ejected from the bottom of the insulation board side mold 11 at this time, so that the insulation board on the bottom template 8 is automatically ejected and demolded.

[0043] It should be noted that the equipment structure and drawings of the present utility model mainly describe the principle of the present utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system. The control method of the application document is to automatically control through a controller, and the control circuit of the controller can be realized by simple programming by technical personnel in this field; although the embodiments of the present utility model have been shown and described, for ordinary technical personnel in this field, it can be understood that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the attached claims and their equivalents.

Claims

1. A demoulding device for producing an insulation board, comprising a liquid storage tank (1), characterized in that: A cooling fan (2) is fixedly installed in the middle of the front of the liquid storage tank (1); a base (3) is fixedly arranged on the top surface of the liquid storage tank (1); a servo motor (4) is fixedly installed on one side of the base (3); a threaded rod assembly (5) is fixedly arranged on one end of the servo motor (4); two groups of moving blocks (6) are symmetrically threadedly connected on the surface of the threaded rod assembly (5); a demoulding mechanism (7) is rotatably connected to the top of the moving block (6); a bottom mold plate (8) is fixedly installed on the top of the demoulding mechanism (7); a cooling copper tube (9) is fixedly installed inside the bottom mold plate (8); support rods (10) are fixedly installed on all four sides of the top surface of the base (3); a side mold of a heat preservation board (11) is welded to the top of the support rods (10); a vibration mechanism (12) is fixedly installed on one side of the liquid storage tank (1); and a water pump (13) is fixedly installed on one side of the front of the liquid storage tank (1).

2. A demoulding device for producing thermal insulation boards according to claim 1, characterized in that: The threaded rod assembly (5) comprises a forward screw rod (501) fixedly arranged at one end of the servo motor (4), and a reverse screw rod (502) is fixedly arranged at one end of the forward screw rod (501).

3. A demoulding device for producing insulation boards according to claim 1, characterized in that: The demoulding mechanism (7) comprises a rotating rod (701) rotatably connected to the top of the moving block (6), the top of the rotating rod (701) is rotatably connected to a mounting block (702), and the bottom mold plate (8) is slidably connected to the inside of the insulation board side mold (11).

4. A demoulding device for producing insulation boards according to claim 1, characterized in that: The output end of the water pump (13) is connected to a liquid outlet pipe (14), one end of the liquid outlet pipe (14) is connected to one end of a cooling copper pipe (9), the other end of the cooling copper pipe (9) is connected to a circulation pipe (15), and one end of the circulation pipe (15) is connected to the interior of the liquid storage tank (1).

5. The demoulding device for producing thermal insulation boards according to claim 1, characterized in that: The vibration mechanism (12) comprises an ultrasonic generator (1201) fixedly mounted on one side of the liquid storage tank (1); the ultrasonic generator (1201) is electrically connected to a transducer (1202); and the transducer (1202) is fixedly mounted on one side of the insulation board side mold (11).

6. A demoulding device for producing thermal insulation boards according to claim 1, characterized in that: A slide groove is provided in the middle of the top surface of the base (3), the moving block (6) is slidably connected to the inside of the slide groove, the input end of the water pump (13) is connected to a liquid inlet pipe, and one end of the liquid inlet pipe is connected to the inside of the liquid storage tank (1).

7. The demoulding device for producing thermal insulation boards according to claim 1, characterized in that: A liquid injection port is fixedly provided on the edge of one side of the liquid storage box (1), a liquid discharge pipe is connected through the bottom of the front side of the liquid storage box (1), and a valve is fixedly installed on the surface of the liquid discharge pipe.

8. The demoulding device for producing thermal insulation boards according to claim 1, characterized in that: A fixed bottom plate (16) is fixedly arranged on the bottom surface of the liquid storage box (1), and fixing holes are provided in a rectangular array around the top surface of the fixed bottom plate (16), and fixing bolts are passed through the internal threads of the fixing holes.

Citation Information

Patent Citations

  • Demolding device for insulation board production

    CN217373153U